Comparisons of particles thermal behavior between Fe-base alloy and boron carbide during plasma transferred-arc powder surfacing

Comparisons of particle’s thermal behavior between Fe base alloy and boron carbide in plasma transferred arc (PTA) space was made based on theoretical evaluation results in this article. It was found that most of the Fe base particles would be fully melted while they transporting through the central plasma field with 200 A surfacing currents. And the particles with a diameter less than 0.5×10 -4 m might be fully evaporated. However, for the boron carbide (B 4C) particles, only the one with a diameter less than 0.5×10 -4 m could be melted in the same PTA space. Most of B 4C particles are only preheated at its solid state when they were fed through the central field of PTA plasma when the surfacing current is equal to or less than 200 A . When the arc current was smaller than100 A , only the particles smaller than 0.5×10 -4 m could be melted in the PTA space for the Fe base alloy. Almost none of the discussed B 4C particles could be melted in the 100 A PTA space.

CO_(2) High Temperature Corrosion and Its Prevention of Chromia Forming Fe-base Alloys

High temperature corrosion of chromia forming Fe-base alloys by CO_(2) produces not only oxidation but also carburisation.The corrosion kinetics in CO_(2)-rich gas is found to be increased compared with that in air or oxygen.As a result,higher alloy chromium levels are required to achieve protective chromia formation in CO_(2).Corrosion reaction mechanisms in CO_(2) are examined and the internal carburisation of alloys in low carbon activity CO_(2) gases are analysed based on the variation of pO_(2) at the interface of oxide and metal.Carbon penetration through chromia oxide scale has been revealed by atom probe tomography.The strategies to resist CO_(2) corrosion are reviewed by alloying of Si and/or Mn,forming additional diffusion barrier layers,and by adding sulphur to modify oxide grain boundaries to reduce carbon diffusion along the grain boundaries.

Effect of casting vacuum on thermodynamic and corrosion properties of Fe-based glassy alloy

The effect of casting vacuum on thermodynamic and corrosion properties of Fe61Co7Zr8Mo5W2B17 in shape of cylinder of 3 mm in diameter and ribbon of 20?40μm in thickness and 2?3 mm in width were investigated with X-ray diffraction (XRD), differential scanning calorimetry (DSC), dilatometer (DIL), scanning electron microscopy (SEM) and electrochemical station. It is found that high casting vacuum can improve the glass forming ability (GFA), the contraction degree during heating, and the pitting resistance of the glassy alloy, which can be ascribed to the fact that the dissolution of tungsten in the melt is improved under the high casting vacuum.

FORMATION OF GRADIENT COATING OF Fe-BASED ALLOY WITH RARE EARTHS BY PLASMA SURFACING

A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction(XRD), scanning electron microscope(SEM), differential thermal analyzer(DTA), and electron probe micro-analyzer (EPMA). The results show that the phases of the two kinds of coatings(with and without RE) both include α-Fe, Fe7C3, Fe3C, Cr2B, Fe2B and FeB. The microstructure of F314 coating is mainly hypereutectic, the pro-phases Cr7C3 and Cr2B are loose, crassi, spiculate and contain microcracks. The brittleness of the coating is high, and the average hardness is 787 HV. When 0.8wt% RE was added into the F314 alloy, the microstructure varied from hypoeutectic to hypereutectic continuously, The hardness appears as gradient distribution with the highest value of 773 HV, meanwhile, the brittleness decreases significantly. The formation of gradient structure depends on the fallowing factors: (i) the conversion of RE. The addition of RE lowers the elements point and Fe-C eutectic temperature, thus the base metal melting acutely. (ii) the heating of plasma arc. Graded temperature results in directional solidification, thus the gradient structure forms easily. The main reasons for the hardness decrease with RE addition in the alloy are the ratio of hard phase lowering and the hardness of the hard phase decreasing.

Experimental study of amorphous and nanocrystalline Fe-based alloy

The mechanical alloying of FeNiPB(Cu, Nb) mixed powders was studied by X-ray diffraction (XRD), transition electron microscope (TEM), scanning electron microscopy (SEM) and extended X-ray absorption fine structure (EXAFS). The results show that the FeNiPB(Cu, Nb) mixed powders alloy after milling for 20 h, as the milling time increases to 80h, Fe and Ni atoms are in an amorphous environment, the morphology of FeNiPB(Cu, Nb) mixed powders appears as cotton fiber and its electron diffraction pattern shows a typically diffuse amorphous halo. So FeNiPB(Cu, Nb) mixed powders transform to amorphous state under this condition. After the FeNiPB(Cu, Nb) amorphous alloy was heated at 520℃ for 1 h, the nanocrystalline FeNiPB(Cu, Nb) was produced. So, the Fe-based nanocrystalline alloy can be prepared by partially crystallizing the FeNiPB(Cu, Nb) amorphous alloy.

Surface hardening of Fe-based alloy powders by Nd:YAG laser cladding followed by electrospark deposition with WC-Co cemented carbide

This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte- grating laser cladding and the electrospark deposition processes. Specimens of low carbon steel were processed firstly by laser cladding with Fe-based alloy powders and then by electrospark deposition with WC-SCo cemented carbide. It is shown that, for these two treatments, the electrospark coating possesses finer microstructure than the laser coating, and the thickness and surface hardness of the electrospark coating can be substantially increased.

Behavior of Medium-frequency Core Loss in Fe-based Nanocrystalline Soft Magnetic Alloys

The dependences of the power loss per cycle on frequency have been investigated in the ranges of 100 Hz<= f<=25000 Hz and 0.1 T< =Bm <=1.0 T for three main original magnetic states in five sorts of Fe-based nanocrystalline soft magnetic alloys. The measured and calculated results showed that the total power loss per cycle clearly exhibited a nonlinear behavior in the range below 3 kHz～5 kHz depending on both the magnetic state and the value of Dm, whereas it showed a quasi-linear behavior above this range. The total loss was decomposed into hysteresis loss, classical eddy current loss and excess loss, the obvious nonlinear behavior has been confirmed to be completely determined by the dependence of the excess loss on frequency. It has been indicated that the change rate of the excess loss per cycle with respect to frequency sharp decreases with increasing frequency in the range below about 3 kHz～5 kHz, wherease the rate of change slowly varies above this range, thus leading to the quasilinear behavior of the total loss per cycle. In this paper, some linear expressions of the total loss per cycle has been given in a wider medium-frequency segment, which can be used for roughly estimating the total loss.

General Properties of Low-frequency Power Losses in Fe-based Nanocrystalline Soft Magnetic Alloys

The dependences of the power loss per cycle on frequency f and amplitude flux density Bm have been investigated for the three main original magnetic states in five sorts of Fe-based nanocrystalline soft magnetic alloys in the ranges of 10 Hz<=f<=1000 Hz and 0.4 T<= Bm <=1.0 T. The total loss P is decomposed into the sum of the hysteresis loss Physt, the classical eddy current loss Pel and the excess loss Pexc. Physt has been found to be proportional to Bm^2 and f. The behavior of Pexc/f vs f being equivalent to P/f vs f clearly exhibits nonlinearity in the range not more than about 120 Hz, whereas the behavior of P/f vs f roughly shows linearity in the range far above 100 Hz and not more than 1000 Hz. In the range up to 1000 Hz, Physt is dominant in the original high permeability state and the state of low residual flux density, whereas Pexc in the state of high residual flux density is dominant in the wider range above about 100 Hz. The framework of the statistical theory of power loss has been used for representing the behavior of Pexc/f vs f. It has been found that the number n of the simultaneously active 'Magnetic Objects' linearly varies as n = n0 + Hexc/H0 as a function of the dynamic field Hexc in the range below about 120 Hz, whereas n approximately follows a law of the form n = n0 + (Hexc/H0)^m with 1 < m < 2 in the range far above 100 Hz and not more than 1000 Hz. The values of the field HO in principle related to the microstructure and the domain structure have been calculated for the three states.

Microstructure of Fe-Based Alloy Hardfacing Coating Reinforced by TiC-VC Particles

Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2 ～4μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstrueture and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%- 10%, 15%- 18% and 8%- 12%, respectively.

Tempering Stability of Fe-Base Hardfacing Layer Containing RE and Multiple Alloying

After tempering treatment at different conditions, the tempering stability of Fe-base hardfacing layer containing RE and multiple alloying was investigated. The results show that after heat preservation at 560 ℃ and tempering for 4 h the hardness value of Fe-base hardfacing layer containing RE and multiple alloying can reach HRC57; By repeatedly heating circle 700 ℃17 ℃ for 150 times, the hardness value of Fe-base hardfacing layer can reach HRC43, tempering stability is higher and causes the secondary hardening phenomenon. Reasons for higher tempering stability of Fe-base hardfacing layer were analyzed by means of metallographic, XRD, TEM and EDS.

Effect of Mo on properties of the industrial Fe–B-alloy-derived Fe-based bulk metallic glasses

The experimental results concerning the effects of Mo on the glass-forming ability(GFA), thermal stability, and mechanical, anticorrosion, and magnetic properties of an(Fe_(71.2)B_(24)Y_(4.8))_(96)Nb_4 bulk metallic glass(BMG) were presented. An industrial Fe–B alloy was used as the raw material, and a series of Fe-based BMGs were synthesized. In BMGs with the Mo contents of approximately 1at%–2at%, the cast alloy reached a critical diameter of 6 mm. The hardness and fracture strength also reached their maximum values in this alloy system. However, the anticorrosion and magnetic properties of the BMGs were not substantially improved by the addition of Mo. The low cost, good GFA, high hardness, and high fracture strength of the Fe-based BMGs developed in this work suggest that they are potential candidates for commercial applications.

Achieving a superior Na storage performance of Fe-based Prussian blue cathode by coating perylene tetracarboxylic dianhydride amine

Fe-based Prussian blue(Fe-PB)cathode material shows great application potential in sodium(Na)-ion batteries due to its high theoretical capacity,long cycle life,low cost,and simple preparation process.However,the crystalline water and vacancies of Fe-PB lattice,the low electrical conductivity,and the dissolution of metal ions lead to limited capacity and poor cycling stability.In this work,a perylene tetracarboxylic dianhydride amine(PTCDA)coating layer is successfully fabricated on the surface of Fe-PB by a liquid-phase method.The aminated PTCDA(PTCA)coating not only increases the specific surface area and electronic conductivity but also effectively reduces the crystalline water and vacancies,which avoids the erosion of Fe-PB by electrolyte.Consequently,the PTCA layer reduces the charge transfer resistance,enhances the Na-ion diffusion coefficient,and improves the structure stability.The PTCA-coated Fe-PB exhibits superior Na storage performance with a first discharge capacity of 145.2 mAh g^(−1) at 100 mA g^(−1).Long cycling tests exhibit minimal capacity decay of 0.027%per cycle over 1000 cycles at 1 A g^(−1).Therefore,this PTCA coating strategy has shown promising competence in enhancing the electrochemical performance of Fe-PB,which can potentially serve as a universal electrode coating strategy for Na-ion batteries.

Research Progress of Stress-Induced Magnetic Anisotropy in Fe-Based Amorphous and Nanocrystalline Alloys

Since it was discovered that stress annealing induced larger anisotropies compared to other annealing methods in amorphous and nanocrystalline alloys, there has been a lot of research done to explain this phenomenon. This has led to many suggestions about the origin of this stress-induced magnetic anisotropy, but till now the origin is explained with two competing models: the magnetoelastic effect model and the diatomic pair ordering model. In spite of these theories, the origin of the stress-induced anisotropy is still under discussion because direct observation of structural anisotropy is still lacking. In this paper, we have reviewed some of the characterization techniques which have been used to discuss the origin of stress-induced magnetic anisotropy and the progress which has been made thus far in unifying all the contrasting views which has been suggested to be the origin of the stress-induced anisotropy in FINEMET alloys.

EFFECT OF Nb ON STRENGTHENING OF Fe-BASE SUPERALLOY AT INTERMEDIATE HIGH TEMPERATURES

Because Nb accelerates the uniform distribution of MC phase and the grain refinement,as well as,increases the amount and stability of γ-phase,the tensile strength,ductility,stress rupture life and fatigue limit of Fe-30Ni-13Cr-1.2W-1.5Mo-2.5Ti-0.4AI superalloy at 650℃ can be improved with increase of Nb content up to 1.22 wt-%.The precipitation of small Laves phase particles dispersed along grain boundaries may be favourable to combined properties of the superalloy containing 1.22 wt-% Nb.It will be worsened only that the pre- cipitation of Laves phase particles'dispersed along grain boundaries may be favourable for combined properties of the superalloy containing 1.22 wt-% Nb.It will be worsened only that the precipitation of Laves phase is too more because of too high Nb content existhing.

Ductile Fe-based amorphous alloys with high iron content

Fe-based amorphous alloys with high iron content of 76at%-80at%were synthesized in the Fe-Mo-Si-P-C-B alloy system by the single roller melt-spinning technique.The amorphous ribbons exhibit high Vickers microhardness and good ductility,which can be indented and bent 180°without breaking.A number of shear bands could be observed around the indents and the bending traces.Studies on the magnetic properties of the amorphous alloys show that they possess high saturation magnetizations of 1.34-1.6 T,which increases with the increase of iron content.The core losses of these Fe-based amorphous alloys at various magnetic inductions were tested and found to be significantly dependent on their components.The Fe-Mo-Si-P-C-B amorphous alloys with excellent mechanical properties and soft magnetic properties have promising potential in functional applications.

Formation and mechanical properties of ductile Fe-based amorphous alloys using a cast iron with minor addition of B and Al

Fe-based amorphous alloys with ductility were synthesized using the commercial cast iron QT50 (denoted as QT) with the combining minor addition of B and Al by single roller melt-spinning. The melt-spun (QT1-xBx)99Al1 (x is from 0.006wt% to 0.01wt%) amorphous alloys exhibit onset crystallization temperatures and Curie temperatures of 759-780 and 629-642 K respectively, and whi- ch increase with B content. The amorphous ribbons are ductile and can be bent 180° without breaking. With the increase in B content from 0.006wt% to 0.01wt%, the Vickers microhardness of the amorphous alloys increases from Hv 830 to Hv 1110. The effects of the additional B and Al elements on the glass forming ability and mechanical properties were also discussed.

Fe-based amorphous coating prepared using high-velocity oxygen fuel and its corrosion behavior in static lead-bismuth eutectic alloy

The Fe_(949.7)Cr_(18)Mn_(1.9)Mo_(7.4)W_(1.6)B_(15.2)C_(3.8)Si_(2) amorphous coating was deposited on T91 steel substrate by using the high-velocity oxygen fuel(HVOF)spray technique to enhance the corrosion resistance of T91 stainless steel in liquid lead-bismuth eutectic(LBE).The corrosion behavior of the T91 steel and coating exposed to oxygen-saturated LBE at 400℃ for 500 h was investigated.Results showed that the T91 substrate was severely corroded and covered by a homogeneously distributed dual-layer oxide on the interface contacted to LBE,consisting of an outer magnetite layer and an inner Fe-Cr spinel layer.Meanwhile,the amorphous coating with a high glass transition temperature(Tg=550℃)and crystallization temperature(T_(x)=600℃)exhibited dramatically enhanced thermal stability and corrosion resistance.No visible LBE penetration was observed,although small amounts of Fe_(3)O_(4),Cr_(2)O_(3),and PbO were found on the coating surface.In addition,the amorphicity and interface bonding of the coating layer remained unchanged after the LBE corrosion.The Fe-based amorphous coating can act as a stable barrier layer in liquid LBE and have great application potential for long-term service in LBE-cooled fast reactors.

Ab initio molecular dynamics simulations of nano-crystallization of Fe-based amorphous alloys with early transition metals

The addition of early transition metals(ETMs)into Fe-based amorphous alloys is practically found to be effective in reducing theα-Fe grain size in crystallization process.In this paper,by using ab initio molecular dynamics simulations,the mechanism of the effect of two typical ETMs(Nb and W)on nano-crystallization is studied.It is found that the diffusion ability in amorphous alloy is mainly determined by the bonding energy of the atom rather than the size or weight of the atom.The alloying of B dramatically reduces the diffusion ability of the ETM atoms,which prevents the supply of Fe near the grain surface and consequently suppresses the growth ofα-Fe grains.Moreover,the difference in grain refining effectiveness between Nb and W could be attributed to the larger bonding energy between Nb and B than that between W and B.

Clean production of Fe-based amorphous soft magnetic alloys via smelting reduction of high-phosphorus iron ore and apatite

Separated preparation of prealloys and amorphous alloys results in severe solidification-remelting and beneficial element removal-readdition contradictions,which markedly increase energy consumption and emissions.This study offered a novel strategy for the direct production of FePC amorphous soft magnetic alloys via smelting reduction of high-phosphorus iron ore(HPIO)and apatite.First,the thermodynamic conditions and equilibrium states of the carbothermal reduction reactions in HPIO were calculated,and the element content in reduced alloys was theoretically determined.The phase and structural evolutions,as well as element migration and enrichment behaviors during the smelting reduction of HPIO and Ca_(3)(PO_(4))_(2),were then experimentally verified.The addition of Ca_(3)(PO_(4))_(2)in HPIO contributes to the enrichment of the P element in reduced alloys and the subsequent development of Fe_(3)P and Fe_(2)P phases.The content of P and C elements in the range of 1.52 wt% -14.63 wt% and 0.62 wt% -2.47 wt%,respectively,can be well tailored by adding 0-50 g Ca_(3)(PO_(4))_(2)and controlling the C/O mole ratio of 0.8-1.1,which is highly consistent with the calculated results.These FePC alloys were then successfully formed into amorphous ribbons and rods.The energy consumption of the proposed strategy was estimated to be 2.00×10^(8) kJ/t,which is reduced by 30% when compared with the conventional production process.These results are critical for the comprehensive utilization of mineral resources and pave the way for the clean production of Fe-based amorphous soft magnetic alloys.

Effects of C/B4 C ratio on microstructure and property of Fe-based alloy coatings reinforced with in situ synthesized TiB2 -TiC

The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite （C） powders us raw materials. The effects of C/B4C weight percentage ratio （0 - 1. 38 ） on the microstructure , microhardness , and wet sand abrasion resistance of the coatings were investigated. The results show that the coatings consist of （ Fe, Cr ） solid solution, TiC, TiB2, Ti8C5 , and Fe3 C phases. The decrease of C/B4 C ratio is propitious to the formation of TiB2 and Tis C5. Increasing the C/B4 C ratio can help to refine the microstructure of the coatings. However, the microhardness of the middle-upper of the coatings and the wet sand abrasion resistance of the coatings degenerate with the increase of C/B4C ratio. The coating exhibits the best wet sand abrasion resistance at C/BaC =0 and its average mass loss rate per unit wear distance is 0. 001 2%/m. The change of the wet sand abrasion resistance of the coatings with the C/B4C ratio can be mainly attributed to the combined action of the changes of microhardness and the volume percentage of the ceramic reinforcements containing titanium in the coatings.