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Effects of C/B4 C ratio on microstructure and property of Fe-based alloy coatings reinforced with in situ synthesized TiB2 -TiC
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作者 江少群 王刚 +2 位作者 吕长月 王泽华 周泽华 《China Welding》 EI CAS 2015年第1期6-12,共7页
The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite (C) powders us raw materials. The effects of ... The Fe-based alloy coatings reinforced with in situ synthesized TiB2-TiC were prepared on Q235 steel by reactive plasma cladding using Fe901 alloy, Ti, B4C, and graphite (C) powders us raw materials. The effects of C/B4C weight percentage ratio (0 - 1. 38 ) on the microstructure , microhardness , and wet sand abrasion resistance of the coatings were investigated. The results show that the coatings consist of ( Fe, Cr ) solid solution, TiC, TiB2, Ti8C5 , and Fe3 C phases. The decrease of C/B4 C ratio is propitious to the formation of TiB2 and Tis C5. Increasing the C/B4 C ratio can help to refine the microstructure of the coatings. However, the microhardness of the middle-upper of the coatings and the wet sand abrasion resistance of the coatings degenerate with the increase of C/B4C ratio. The coating exhibits the best wet sand abrasion resistance at C/BaC =0 and its average mass loss rate per unit wear distance is 0. 001 2%/m. The change of the wet sand abrasion resistance of the coatings with the C/B4C ratio can be mainly attributed to the combined action of the changes of microhardness and the volume percentage of the ceramic reinforcements containing titanium in the coatings. 展开更多
关键词 plasma cladding fe-based alloy coating TiB2-TiC in situ synthesis ABRASION
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Achieving a superior Na storage performance of Fe-based Prussian blue cathode by coating perylene tetracarboxylic dianhydride amine
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作者 Xin-Yuan Fu Lu-Lu Zhang +6 位作者 Zhao-Yao Chen Yunkai Xu Junxiu Wu Cheng-Cheng Wang Xiao-Kai Ding Xue-Lin Yang Jun Lu 《Carbon Energy》 SCIE EI CAS CSCD 2024年第5期53-64,共12页
Fe-based Prussian blue(Fe-PB)cathode material shows great application potential in sodium(Na)-ion batteries due to its high theoretical capacity,long cycle life,low cost,and simple preparation process.However,the crys... Fe-based Prussian blue(Fe-PB)cathode material shows great application potential in sodium(Na)-ion batteries due to its high theoretical capacity,long cycle life,low cost,and simple preparation process.However,the crystalline water and vacancies of Fe-PB lattice,the low electrical conductivity,and the dissolution of metal ions lead to limited capacity and poor cycling stability.In this work,a perylene tetracarboxylic dianhydride amine(PTCDA)coating layer is successfully fabricated on the surface of Fe-PB by a liquid-phase method.The aminated PTCDA(PTCA)coating not only increases the specific surface area and electronic conductivity but also effectively reduces the crystalline water and vacancies,which avoids the erosion of Fe-PB by electrolyte.Consequently,the PTCA layer reduces the charge transfer resistance,enhances the Na-ion diffusion coefficient,and improves the structure stability.The PTCA-coated Fe-PB exhibits superior Na storage performance with a first discharge capacity of 145.2 mAh g^(−1) at 100 mA g^(−1).Long cycling tests exhibit minimal capacity decay of 0.027%per cycle over 1000 cycles at 1 A g^(−1).Therefore,this PTCA coating strategy has shown promising competence in enhancing the electrochemical performance of Fe-PB,which can potentially serve as a universal electrode coating strategy for Na-ion batteries. 展开更多
关键词 cathode material coating fe-based Prussian blue Na-ion batteries perylene tetracarboxylic dianhydride amine
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High corrosion and wear resistant electroless Ni–P gradient coatings on aviation aluminum alloy parts 被引量:1
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作者 Bo Wang Jiawei Li +2 位作者 Zhihui Xie Gengjie Wang Gang Yu 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CSCD 2024年第1期155-164,共10页
A Ni–P alloy gradient coating consisting of multiple electroless Ni–P layers with various phosphorus contents was prepared on the aviation aluminum alloy. Several characterization and electrochemical techniques were... A Ni–P alloy gradient coating consisting of multiple electroless Ni–P layers with various phosphorus contents was prepared on the aviation aluminum alloy. Several characterization and electrochemical techniques were used to characterize the different Ni–P coatings’ morphologies, phase structures, elemental compositions, and corrosion protection. The gradient coating showed good adhesion and high corrosion and wear resistance, enabling the application of aluminum alloy in harsh environments. The results showed that the double zinc immersion was vital in obtaining excellent adhesion (81.2 N). The optimal coating was not peeled and shredded even after bending tests with angles higher than 90°and was not corroded visually after 500 h of neutral salt spray test at 35℃. The high corrosion resistance was attributed to the misaligning of these micro defects in the three different nickel alloy layers and the amorphous structure of the high P content in the outer layer. These findings guide the exploration of functional gradient coatings that meet the high application requirement of aluminum alloy parts in complicated and harsh aviation environments. 展开更多
关键词 aluminum alloy ELECTROLESS nickel coating CORROSION ADHESION
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Greatly enhanced corrosion/wear resistances of epoxy coating for Mg alloy through a synergistic effect between functionalized graphene and insulated blocking layer 被引量:1
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作者 Z.Y.Xue X.J.Li +3 位作者 J.H.Chu M.M.Li D.N.Zou L.B.Tong 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第1期332-344,共13页
The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification proc... The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys. 展开更多
关键词 Mg alloy Functionalized graphene Epoxy coating Corrosion/wear resistance Blocking layer
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Tribological Behaviors of Electroless Nickel-Boron Coating on Titanium Alloy Surface
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作者 Yao Jia Jianping Lai +3 位作者 Jiaxin Yu Huimin Qi Yafeng Zhang Hongtu He 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第1期309-320,共12页
Titanium alloys are excellent structural materials in engineering fields,but their poor tribological properties limit their further applications.Electroless plating is an effective method to enhance the tribological p... Titanium alloys are excellent structural materials in engineering fields,but their poor tribological properties limit their further applications.Electroless plating is an effective method to enhance the tribological performance of alloys,but it is difficult to efficiently apply to titanium alloys,due to titanium alloy’s strong chemical activity.In this work,the electroless Nickel-Boron(Ni-B)coating was successfully deposited on the surface of titanium alloy(Ti-6AL-4V)via a new pre-treatment process.Then,linearly reciprocating sliding wear tests were performed to evaluate the tribological behaviors of titanium alloy and its electroless Ni-B coatings.It was found that the Ni-B coatings can decrease the wear rate of the titanium alloy from 19.89×10^(−3)mm^(3)to 0.41×10^(−3)mm^(3),which attributes to the much higher hardness of Ni-B coatings.After heat treatment,the hardness of Ni-B coating further increases corresponding to coating crystallization and hard phase formation.However,heat treatment does not improve the tribological performance of Ni-B coating,due to the fact that higher brittleness and more severe oxidative wear exacerbate the damage of heat-treated coatings.Furthermore,the Ni-B coatings heat-treated both in air and nitrogen almost present the same tribological performance.The finding of this work on electroless coating would further extend the practical applications of titanium alloys in the engineering fields. 展开更多
关键词 Electroless coating Titanium alloy TRIBOLOGY WEAR Heat treatment NANOINDENTATION
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Degradation and biocompatibility of one-step electrodeposited magnesium thioctic acid/magnesium hydroxide hybrid coatings on ZE21B alloys for cardiovascular stents
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作者 Zhao-Qi Zhang Bing-Zhi Li +5 位作者 Pei-Duo Tong Shao-Kang Guan Li Wang Zheng-Hui Qiu Cun-Guo Lin Rong-Chang Zeng 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第1期120-138,共19页
Constructing a functional hybrid coating appears to be a promising strategy for addressing the poor corrosion resistance and insufficient endothelialization of Mg-based stents.Nevertheless,the steps for preparing comp... Constructing a functional hybrid coating appears to be a promising strategy for addressing the poor corrosion resistance and insufficient endothelialization of Mg-based stents.Nevertheless,the steps for preparing composite coatings are usually complicated and time-consuming.Herein,a novel composite coating,composed of bioactive magnesium thioctic acid(MTA)layer formed by deposition and corrosion-resistant magnesium hydroxide(Mg(OH)_(2))layer grown in situ,is simply fabricated on ZE21B alloys via one-step electrodeposition.Scanning electron microscopy(SEM)shows that the electrodeposited coating has a compact and uniform structure.And the high adhesion of the MTA/Mg(OH)_(2)hybrid coating is also confirmed by the micro-scratch test.Electrochemical test,scanning kelvin probe(SKP),and hydrogen evolution measurement indicate that the hybrid coating effectively reduces the degradation rate of Mg substrates.Haemocompatibility experiment and cell culture trial detect that the composite coating is of fine biocompatibility.Finally,the preparation mechanism of MTA/Mg(OH)_(2)hybrid coatings is discussed and proposed.This coating shows a great potential application for cardiovascular stents. 展开更多
关键词 Magnesium alloy Corrosion resistance Hybrid coating ENDOTHELIALIZATION BIOCOMPATIBILITY
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Advancements in enhancing corrosion protection of Mg alloys:A comprehensive review on the synergistic effects of combining inhibitors with PEO coating
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作者 Arash Fattah-alhosseini Abdelhameed Fardosi +1 位作者 Minoo Karbasi Mosab Kaseem 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第2期465-489,共25页
Magnesium(Mg)alloys are lightweight materials with excellent mechanical properties,making them attractive for various applications,including aerospace,automotive,and biomedical industries.However,the practical applica... Magnesium(Mg)alloys are lightweight materials with excellent mechanical properties,making them attractive for various applications,including aerospace,automotive,and biomedical industries.However,the practical application of Mg alloys is limited due to their high susceptibility to corrosion.Plasma electrolytic oxidation(PEO),or micro-arc oxidation(MAO),is a coating method that boosts Mg alloys'corrosion resistance.However,despite the benefits of PEO coatings,they can still exhibit certain limitations,such as failing to maintain long-term protection as a result of their inherent porosity.To address these challenges,researchers have suggested the use of inhibitors in combination with PEO coatings on Mg alloys.Inhibitors are chemical compounds that can be incorporated into the coating or applied as a post-treatment to further boost the corrosion resistance of the PEO-coated Mg alloys.Corrosion inhibitors,whether organic or inorganic,can act by forming a protective barrier,hindering the corrosion process,or modifying the surface properties to reduce susceptibility to corrosion.Containers can be made of various materials,including polyelectrolyte shells,layered double hydroxides,polymer shells,and mesoporous inorganic materials.Encapsulating corrosion inhibitors in containers fully compatible with the coating matrix and substrate is a promising approach for their incorporation.Laboratory studies of the combination of inhibitors with PEO coatings on Mg alloys have shown promising results,demonstrating significant corrosion mitigation,extending the service life of Mg alloy components in aggressive environments,and providing self-healing properties.In general,this review presents available information on the incorporation of inhibitors with PEO coatings,which can lead to improved performance of Mg alloy components in demanding environments. 展开更多
关键词 INHIBITOR Mg alloy Self-healing coating Plasma electrolytic oxidation(PEO) Corrosion protection
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Micro-aluminum powder with bi-or tri-component alloy coating as a promising catalyst:Boosting pyrolysis and combustion of ammonium perchlorate
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作者 Chao Wang Ying Liu +6 位作者 Mingze Wu Jia Li Ying Feng Xianjin Ning Hong Li Ningfei Wang Baolu Shi 《Defence Technology(防务技术)》 SCIE EI CAS CSCD 2024年第3期100-113,共14页
A novel design of micro-aluminum(μAl)powder coated with bi-/tri-component alloy layer,such as:Ni-P and Ni-P-Cu(namely,Al@Ni-P,Al@Ni-P-Cu,respectively),as combustion catalysts,were introduced to release its huge energ... A novel design of micro-aluminum(μAl)powder coated with bi-/tri-component alloy layer,such as:Ni-P and Ni-P-Cu(namely,Al@Ni-P,Al@Ni-P-Cu,respectively),as combustion catalysts,were introduced to release its huge energy inside Al-core and promote rapid pyrolysis of ammonium perchlorate(AP)at a lower temperature in aluminized propellants.The microstructure of Al@Ni-P-Cu demonstrates that a three-layer Ni-P-Cu shell,with the thickness of~100 nm,is uniformly supported byμAl carrier(fuel unit),which has an amorphous surface with a thickness of~2.3 nm(catalytic unit).The peak temperature of AP with the addition of Al@Ni-P-Cu(3.5%)could significantly drop to 316.2℃ at high-temperature thermal decomposition,reduced by 124.3℃,in comparison to that of pure AP with 440.5℃.It illustrated that the introduction of Al@Ni-P-Cu could weaken or even eliminate the obstacle of AP pyrolysis due to its reduction of activation energy with 118.28 kJ/mol.The laser ignition results showed that the ignition delay time of Al@Ni-P-Cu/AP mixture with 78 ms in air is shorter than that of Al@Ni-P/AP(118 ms),decreased by 33.90%.Those astonishing breakthroughs were attributed to the synergistic effects of adequate active sites on amorphous surface and oxidation exothermic reactions(7597.7 J/g)of Al@Ni-P-Cu,resulting in accelerated mass and/or heat transfer rate to catalyze AP pyrolysis and combustion.Moreover,it is believed to provide an alternative Al-based combustion catalyst for propellant designer,to promote the development the propellants toward a higher energy. 展开更多
关键词 Micro-aluminum powder(μAl) Nano-sized alloy coating Combustion catalyst Ammonium perchlorate Pyrolysis behavior Ignition and combustion
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Laser Surface Remelting of Fe-based Alloy Coating Deposited by APS 被引量:2
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作者 Fu Teng Ye Fuxing +1 位作者 Wei Haihong Cui Chong 《稀有金属材料与工程》 SCIE EI CAS CSCD 北大核心 2012年第S1期407-413,共7页
The Fe-based amorphous alloy coatings with different porosities were deposited on Q235 steel substrates by means of atmospheric plasma spraying(APS).The as-sprayed coatings were remelted by the facility of a Nd:YAG la... The Fe-based amorphous alloy coatings with different porosities were deposited on Q235 steel substrates by means of atmospheric plasma spraying(APS).The as-sprayed coatings were remelted by the facility of a Nd:YAG laser to further enhance their compactness and bonding strength via orthogonal experiment design.The effects of laser remelting on the microstructure,phase compositions and mechanical properties of the as-sprayed coatings were investigated by optical microscopy,scanning electron microscope,X-ray diffraction and Vickers microhardness tester.The corrosion performance of the coatings was evaluated by both potential dynamic measurements(PDM)and electrochemical impedance spectroscopy(EIS)in a 10%NaOH solution.The results indicate that laser power of 700 W,scanning velocity of 4 mm/s,beam size of 3 mm and porosity of 1.19%are the optimized remelting process parameters.The laser-remelted coatings exhibite more homogenous structure as strong metallurgical bonding to substrates.The amorphous phases in the as-sprayed coatings crystallize toα-Fe,Fe2Si,Fe3.5B,and Fe2W phases for the high temperature and rapid solidification in the remelting process.The microhardness values of as-sprayed are in the range of 700-800 HV0.1,while the microhardness values of the remelted coatings are enhanced slightly to 750-850 HV0.1.Both PDM and EIS analysis results show that the remelted coatings exhibite relatively excellent corrosion resistance compared with the stainless steel 1Cr18Ni9Ti,however the corrosion resistance of the remelted coatings is inferior to the as-sprayed amorphous coatings. 展开更多
关键词 fe-based AMORPHOUS alloy coating plasma SPRAYING laser surface REMELTING corrosion resistance
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Microstructure of Fe-Based Alloy Hardfacing Coating Reinforced by TiC-VC Particles 被引量:7
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作者 WANG Xin-hong ZOU Zeng-da QU Shi-yao 《Journal of Iron and Steel Research(International)》 SCIE EI CAS CSCD 2006年第4期51-55,共5页
Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The... Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2 ~4μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstrueture and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%- 10%, 15%- 18% and 8%- 12%, respectively. 展开更多
关键词 TiC-VC particle arc welding fe-based hardfacing coating MICROSTRUCTURE
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FORMATION OF GRADIENT COATING OF Fe-BASED ALLOY WITH RARE EARTHS BY PLASMA SURFACING 被引量:1
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作者 L.J.Shang A.Q.Sun +2 位作者 J.F.Chen C.M.Zhang Q.K.Cai 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2004年第5期713-718,共6页
A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction(XRD), scanning electron microscope(SEM), di... A gradient coating of Fe-based alloy was manufactured with rare earths (RE) by plasma surfacing on Q235 steel substrate. The coatings were studied by using X-ray diffraction(XRD), scanning electron microscope(SEM), differential thermal analyzer(DTA), and electron probe micro-analyzer (EPMA). The results show that the phases of the two kinds of coatings(with and without RE) both include α-Fe, Fe7C3, Fe3C, Cr2B, Fe2B and FeB. The microstructure of F314 coating is mainly hypereutectic, the pro-phases Cr7C3 and Cr2B are loose, crassi, spiculate and contain microcracks. The brittleness of the coating is high, and the average hardness is 787 HV. When 0.8wt% RE was added into the F314 alloy, the microstructure varied from hypoeutectic to hypereutectic continuously, The hardness appears as gradient distribution with the highest value of 773 HV, meanwhile, the brittleness decreases significantly. The formation of gradient structure depends on the fallowing factors: (i) the conversion of RE. The addition of RE lowers the elements point and Fe-C eutectic temperature, thus the base metal melting acutely. (ii) the heating of plasma arc. Graded temperature results in directional solidification, thus the gradient structure forms easily. The main reasons for the hardness decrease with RE addition in the alloy are the ratio of hard phase lowering and the hardness of the hard phase decreasing. 展开更多
关键词 rare earth plasma surfacing fe-base alloy microstructure graded coating
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Fe-based amorphous coating prepared using high-velocity oxygen fuel and its corrosion behavior in static lead-bismuth eutectic alloy 被引量:1
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作者 Xiangyang Peng Yuhai Tang +7 位作者 Xiangbin Ding Zhichao Lu Shuo Hou Jianming Zhou Shuyin Han Zhaoping Lü Guangyao Lu Yuan Wu 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第11期2032-2040,共9页
The Fe_(949.7)Cr_(18)Mn_(1.9)Mo_(7.4)W_(1.6)B_(15.2)C_(3.8)Si_(2) amorphous coating was deposited on T91 steel substrate by using the high-velocity oxygen fuel(HVOF)spray technique to enhance the corrosion resistance ... The Fe_(949.7)Cr_(18)Mn_(1.9)Mo_(7.4)W_(1.6)B_(15.2)C_(3.8)Si_(2) amorphous coating was deposited on T91 steel substrate by using the high-velocity oxygen fuel(HVOF)spray technique to enhance the corrosion resistance of T91 stainless steel in liquid lead-bismuth eutectic(LBE).The corrosion behavior of the T91 steel and coating exposed to oxygen-saturated LBE at 400℃ for 500 h was investigated.Results showed that the T91 substrate was severely corroded and covered by a homogeneously distributed dual-layer oxide on the interface contacted to LBE,consisting of an outer magnetite layer and an inner Fe-Cr spinel layer.Meanwhile,the amorphous coating with a high glass transition temperature(Tg=550℃)and crystallization temperature(T_(x)=600℃)exhibited dramatically enhanced thermal stability and corrosion resistance.No visible LBE penetration was observed,although small amounts of Fe_(3)O_(4),Cr_(2)O_(3),and PbO were found on the coating surface.In addition,the amorphicity and interface bonding of the coating layer remained unchanged after the LBE corrosion.The Fe-based amorphous coating can act as a stable barrier layer in liquid LBE and have great application potential for long-term service in LBE-cooled fast reactors. 展开更多
关键词 fe-based amorphous coating high-velocity oxygen fuel corrosion behavior lead-bismuth eutectic
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ZIF-8-based micro-arc oxidation composite coatings enhanced the corrosion resistance and superhydrophobicity of a Mg alloy 被引量:5
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作者 Shiquan Jiang Zhiyuan Zhang +3 位作者 Dong Wang Yuqing Wen Ning Peng Wei Shang 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第4期1367-1380,共14页
Mg alloys are considered the most promising engineering materials because of their unique properties.However,the uncontrolled corrosion rate of these alloys limits their applications.Therefore,in this study,a micro-ar... Mg alloys are considered the most promising engineering materials because of their unique properties.However,the uncontrolled corrosion rate of these alloys limits their applications.Therefore,in this study,a micro-arc oxidation layer was used as a transition layer to“directly”grow a zinc-based metal-organic framework(MOF)composite coating on the surface of a Mg alloy(AZ91D).Herein,the two zeolitic imidazolate framework(ZIF-8)coatings with different morphologies were separately prepared by homologous metal oxide induction and a one-step in-situ growth method.The superhydrophobic composite coating showed strong hydrophobicity and self-cleaning properties,which could prevent the penetration of water and corrosive ions(Cl^(−))into the surface of AZ91D.Electrochemical tests demonstrated that the super-hydrophobic composite coatings greatly enhanced the corrosion resistance of AZ91D,and the corrosion current density decreased from 10^(−5)to 10^(−9)A/cm^(2).These results indicate that the ZIF-8 coatings are beneficial for improving the hydrophobicity and enhancing the corrosion resistance of Mg alloys.Therefore,MOF composite coatings provide a new strategy that can be used to prepare multifunctional anticorrosion coatings on metal substrates. 展开更多
关键词 Mg alloy Composite coating Metal-organic framework Corrosion resistance SUPERHYDROPHOBICITY
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Corrosion resistance and anti-soiling performance of micro-arc oxidation/graphene oxide/stearic acid superhydrophobic composite coating on magnesium alloys 被引量:4
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作者 Dong Wang Chen Ma +4 位作者 Jinyu Liu Weidong Li Wei Shang Ning Peng Yuqing Wen 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2023年第6期1128-1139,共12页
Magnesium(Mg)alloys,the lightest metal construction material used in industry,play a vital role in future development.However,the poor corrosion resistance of Mg alloys in corrosion environments largely limits their p... Magnesium(Mg)alloys,the lightest metal construction material used in industry,play a vital role in future development.However,the poor corrosion resistance of Mg alloys in corrosion environments largely limits their potential wide applications.Therefore,a micro-arc oxidation/graphene oxide/stearic acid(MAO/GO/SA)superhydrophobic composite coating with superior corrosion resistance was fabricated on a Mg alloy AZ91D through micro-arc oxidation(MAO)technology,electrodeposition technique,and self-assembly technology.The composition and microstructure of the coating were characterized by scanning electron microscopy,X-ray diffraction,energy dispersive spectroscopy,and Raman spectroscopy.The effective protection of the MAO/GO/SA composite coating applied to a substrate was evaluated using potentiodynamic polarization,electrochemical impedance spectroscopy tests,and salt spray tests.The results showed that the MAO/GO/SA composite coating with a petal spherical structure had the best superhydrophobicity,and it attained a contact angle of 159.53°±2°.The MAO/GO/SA composite coating exhibited high resistance to corrosion,according to electrochemical and salt spray tests. 展开更多
关键词 magnesium alloy composite coating SUPERHYDROPHOBIC corrosion resistance anti-soiling performance
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Graphene-calcium carbonate coating to improve the degradation resistance and mechanical integrity of a biodegradable implant
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作者 Lokesh Choudhary Parama Chakraborty Banerjee +5 位作者 R.K.Singh Raman Derrek E.Lobo Christopher D.Easton Mainak Majumder Frank Witte Jörg F.Löffler 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第1期394-404,共11页
Biodegradable implants are critical for regenerative orthopaedic procedures,but they may suffer from too fast corrosion in human-body environment.This necessitates the synthesis of a suitable coating that may improve ... Biodegradable implants are critical for regenerative orthopaedic procedures,but they may suffer from too fast corrosion in human-body environment.This necessitates the synthesis of a suitable coating that may improve the corrosion resistance of these implants without compromising their mechanical integrity.In this study,an AZ91 magnesium alloy,as a representative for a biodegradable Mg implant material,was modified with a thin reduced graphene oxide(RGO)-calcium carbonate(CaCO_(3))composite coating.Detailed analytical and in-vitro electrochemical characterization reveals that this coating significantly improves the corrosion resistance and mechanical integrity,and thus has the potential to greatly extend the related application field. 展开更多
关键词 Graphene coating Biodegradable implant HYDROXYAPATITE Corrosion Magnesium alloy
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ZnO@ZIF-8 core-shell structure nanorods superhydrophobic coating on magnesium alloy with corrosion resistance and self-cleaning 被引量:2
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作者 Shiquan Jiang Weidong Li +5 位作者 Jinyu Liu Jiqiong Jiang Zhe Zhang Wei Shang Ning Peng Yuqing Wen 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第9期3287-3301,共15页
A longstanding quest in material science has been the development of superhydrophobic coating based on a single material, without the requirement of fluorination or silane treatment. In this work, the micro-arc oxidat... A longstanding quest in material science has been the development of superhydrophobic coating based on a single material, without the requirement of fluorination or silane treatment. In this work, the micro-arc oxidation(MAO) coating as transition layer can effectively enhance the bonding force of the superhydrophobic coating. The semiconductor@metal organic frameworks(MOFs) core-shell structure was synthesized by a simple self-templating method, and obtained ZnO@2-methylimidazole zinc salt(ZIF-8) nanorods array on magnesium(Mg)alloy. ZnO nanorods not only act as the template but also provide Zn^(2+) for ZIF-8. In addition, we proved that the ligand concentration,synthesis time and temperature are the keys to the preparation of ZnO@ZIF-8 nanorods. As we expect, the ZnO@ZIF-8 nanorods array can trap air in the gaps to form an air layer, and the coating exhibits superhydrophobic properties(154.81°). Excitingly, ZnO@ZIF-8 nanorods array shown a superhydrophobic property, without the requirement of fluorination or silane treatment. The results shown that the coating has good chemical stability and self-cleaning performance. Meanwhile, the corrosion resistance has been significantly improved, R_(ct) was increased from 1.044×10^(3) to 1.414×10^(6) Ω/cm^(2) and I_(corr) was reduced from 4.275×10^(-5) to 5.611×10^(-9)A/cm^2. Therefore, the semiconductor@MOFs core-shell structure has broad application prospects in anti-corrosion. 展开更多
关键词 Mg alloy ZnO@ZIF-8 coatings Corrosion resistance SUPERHYDROPHOBIC
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Corrosion resistance and electrical conductivity of V/Ce conversion coating on magnesium alloy AZ31B 被引量:2
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作者 Jinxiao Yang Xudong Wang +1 位作者 Yiren Cai Xiuyu Yang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2023年第4期653-659,共7页
A V/Ce conversion coating was deposited in the surface of AZ31B magnesium alloy in a solution containing vanadate and cerium nitrate.The coating composition and morphology were examined.The conversion coating appears ... A V/Ce conversion coating was deposited in the surface of AZ31B magnesium alloy in a solution containing vanadate and cerium nitrate.The coating composition and morphology were examined.The conversion coating appears to consist of a thin and cracked coating with a scattering of spherical particles.The corrosion behavior of the substrate and conversion coating was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS).Compared with AZ31B magnesium alloy,the corrosion current density of the conversion coating is decreased by two orders of magnitude.The total impedance of the V/Ce conversion coating rise to 1.6×10^(3)Ω·cm^(2)in contrast with2.2×10^(2)Ω·cm^(2)of the bare AZ31B.In addition,the electrical conductivity of the coating was assessed by conductivity meter and Mott-Schottky measurement.The results reveal a high dependence of the conductivity of the coating on the semiconductor properties of the phase compositions. 展开更多
关键词 AZ31B magnesium alloy conversion coating CONDUCTIVITY corrosion resistance
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New superhydrophobic composite coatings on Mg-Mn-Ce magnesium alloy 被引量:1
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作者 K.V.Nadaraia S.N.Suchkov +5 位作者 I.M.Imshinetskiy D.V.Mashtalyar D.Yu.Kosianov E.A.Belov S.L.Sinebryukhov S.V.Gnedenkov 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第5期1721-1739,共19页
A novel combined method for the formation of composite coatings on the Mg-Mn-Ce alloy is developed.Ceramic like matrix was formed on the Mg alloy surface by the plasma electrolytic oxidation.Then the samples were subs... A novel combined method for the formation of composite coatings on the Mg-Mn-Ce alloy is developed.Ceramic like matrix was formed on the Mg alloy surface by the plasma electrolytic oxidation.Then the samples were subsequently processed by dip-coating in an alcohol suspension of superdispersed polytetrafluoroethylene and spraying with the tetrafluoroethylene telomers solution.SEM,OSP,and SPM was used to study structure of formed surfaces.It was established by measurements of CA and CAH,as well as surface free energy calculations that formed coatings demonstrate superhydrophobic properties due to the presence of an irregular hierarchical surface structure and low surface free energy of fluoropolymers.The coating preserves its hydrophobic properties after exposure to high and low temperatures,for a long time as well as being in corrosive environments.EDS and XRD data analysis confirmed the presence of organofluorine compounds in the composite layers,including in the form of crystalline polytetrafluoroethylene.Using potentiodynamic polarization test and EIS,it was found that the resulting coatings significantly increase the corrosion resistance of Mg material.These data are also confirmed by salt spray tests for 40 days.Incorporation of fluoropolymers additionally decrease coatings coefficient of friction. 展开更多
关键词 Magnesium alloy Plasma electrolytic oxidation SUPERHYDROPHOBICITY FLUOROPOLYMERS Composite coatings
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A super wear-resistant coating for Mg alloys achieved by plasma electrolytic oxidation and discontinuous deposition 被引量:1
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作者 Xixi Dong Mingxu Xia +4 位作者 Feng Wang Hailin Yang Gang Ji E.A.Nyberg Shouxun Ji 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第8期2939-2952,共14页
Magnesium alloys are lightweight materials with great potential,and plasma electrolytic oxidation(PEO)is effective surface treatment for necessary improvement of corrosion resistance of magnesium alloys.However,the∼1... Magnesium alloys are lightweight materials with great potential,and plasma electrolytic oxidation(PEO)is effective surface treatment for necessary improvement of corrosion resistance of magnesium alloys.However,the∼14µm thick and rough PEO protection layer has inferior wear resistance,which limits magnesium alloys as sliding or reciprocating parts,where magnesium alloys have special advantages by their inherent damping and denoising properties and attractive light-weighting.Here a novel super wear-resistant coating for magnesium alloys was achieved,via the discontinuous sealing(DCS)of a 1.3µm thick polytetrafluoroethylene(PTFE)polymer layer with an initial area fraction(A_(f))of 70%on the necessary PEO protection layer by selective spraying,and the wear resistance was exceptionally enhanced by∼5500 times in comparison with the base PEO coating.The initial surface roughness(Sa)under PEO+DCS(1.54µm)was imperfectly 59%higher than that under PEO and conventional continuous sealing(CS).Interestingly,DCS was surprisingly 20 times superior for enhancing wear resistance in contrast to CS.DCS induced nano-cracks that splitted DCS layer into multilayer nano-blocks,and DCS also provided extra space for the movement of nano-blocks,which resulted in rolling friction and nano lubrication.Further,DCS promoted mixed wear of the PTFE polymer layer and the PEO coating,and the PTFE layer(HV:6 Kg·mm^(−2),A_(f):92.2%)and the PEO coating(HV:310 Kg·mm^(−2),A_(f):7.8%)served as the soft matrix and the hard point,respectively.Moreover,the dynamic decrease of Sa by 29%during wear also contributed to the super wear resistance.The strategy of depositing a low-frictional discontinuous layer on a rough and hard layer or matrix also opens a window for achieving super wear-resistant coatings in other materials. 展开更多
关键词 Magnesium alloy coating Plasma electrolytic oxidation Discontinuous deposition Wear resistance MECHANISM
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“Smart”micro/nano container-based self-healing coatings on magnesium alloys:A review 被引量:1
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作者 Yonghua Chen Liang Wu +7 位作者 Wenhui Yao Jiahao Wu Maria Serdechnova Carsten Blawert Mikhail L.Zheludkevich Yuan Yuan Zhihui Xie Fusheng Pan 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第7期2230-2259,共30页
Coating technologies are a commonly used way to protect metals against corrosion.However,with more and more severe service environments of materials,many protective coating systems often are not environmentally friend... Coating technologies are a commonly used way to protect metals against corrosion.However,with more and more severe service environments of materials,many protective coating systems often are not environmentally friendly or toxic as in the case of chromates.Based on the world’s abundant ideal magnesium(Mg)and its alloy,the smart self-healing anticorrosive coating can autonomously restore the damaged part of the coating according to the environmental changes,strengthen the corrosion protection ability,and prolong its service life.This paper reviews the research progress of smart self-healing coatings on Mg alloys.These coatings mostly contain suitable corrosion inhibitors encapsulated into micro/nano containers.Moreover,the different self-healing mechanisms and functionalities of micro/nano containers are discussed.The micro/nano containers range from inorganic nanocontainers such as mesoporous nanoparticles(silica(SiO_(2)),titanium dioxide(TiO_(2)),etc.),over inorganic clays(halloysite,hydrotalcite-like,zeolite),to organic nanocontainers such as polymer microcapsules,nanofibers,chitosan(CS)and cyclodextrin(CD),as well as,carbon materials such as graphene and carbon nanotubes and hybrids such as metal organic frameworks.The functioning of micro/nano containers can be divided in two principal groups:autonomous(based on defect filling and corrosion inhibition)and non-autonomous(based on dynamic bonds and shape memory polymers).Moreover,multi functionalities and composite applications of various micro/nano containers are summarized.At present,significant progress has been made in the preparation methods and technologies of micro/nano containers.Achieving long-term self-healing properties of coatings sensing of coating failure and early warning after self-healing function failure can be expected as the main development direction of self-healing corrosion protection coatings in the future. 展开更多
关键词 Magnesium alloy Self-healing coating Micro/nano containers Mechanism Corrosion protection
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