Deformation behaviors and processing maps of CNTs/Al alloy composite fabricated by flake powder metallurgy

Deformation behaviors of CNTs/Al alloy composite fabricated by the method of flake powder metallurgy were investigated by hot compression tests, which were performed in the temperature range of 300?550 °C and strain rate range of 0.001? 10 s?1 with Gleeble?3500 thermal simulator system. Processing maps of the CNTs/Al alloy at different strains were calculated to study the optimum processing domain. Microstructures before and after hot compressions were characterized by electron backscattered diffraction (EBSD) method. Stress?strain curves indicate that the flow stress increases with the increase of strain rate and the decrease of temperature. The processing maps of the CNTs/Al alloy at different strains show that the optimum processing domain is 500?550 °C, 10 s?1 for hot working. EBSD analysis demonstrates that fully dynamic recrystallization occurs in the optimum processing domain (high strainrate 10 s?1), whereas the main soften mechanism is dynamic recovery at low strain rate (0.001 s?1).

Hot deformation and processing maps of Al_2O_3/Al composites fabricated by flake powder metallurgy

The deformation behaviors of Al2O3/Al composites were investigated by compressive tests conducted at temperature of 300-450 °C and strain rates of 0.001-1.0 s-1 with Gleeble-1500 D thermal simulator system. The results show that the flow stress increases with increasing strain rate and decreasing temperature. The hyperbolic sine constitutive equation can describe the flow stress behavior of Al2O3/Al composites, and the deformation activation energy and constitutive equations were calculated. The processing maps of Al2O3/Al-2 μm and Al2O3/Al-1 μm composites at strain of 0.6 were obtained and the optimum processing domains are in ranges of 300-330 °C, 0.007-0.03 s-1 and 335-360 °C, 0.015-0.06 s-1 for hot working, respectively. The instability zones of flow behavior can also be recognized by the maps.

Development of Flake Powder Metallurgy in Fabricating Metal Matrix Composites:A Review

Powder metallurgy （PM） is one of the most applied processes in the fabrication of metal matrix composites （MMCs）. Recently, a novel PM strategy called flake PM was developed to fabricate MMCs with nano-laminated or hierarchical architectures. The name ＂flake PM＂ was derived from the use of flake metal powders, which could benefit the uniform dispersion of reinforcements in the metal matrices and thus result in balanced strength and ductility. Flake PM has been proved to be successful in the dispersion of nano aluminum oxides, carbon nanotubes, graphene nano-sheets, and microsized B4C particles in aluminum or copper matrix. This paper reviews the technique and mechanism developments of flake PM in previous studies, and foresees the future develop of this new fabricating method.

Governing the Inclination Angle of Graphite Flakes in the Graphite Flake/Al Composites by Controlling the Al Particle Size via Flake Powder Metallurgy

The inclination angle of the flake particle has a significant impact on the in-plane thermal conductivity of composites.The graphite flake/Al composites(50 vol%)with different inclination angles were fabricated via flake powder metallurgy,and the results show that with increasing the size of Al particle from 25.6 to 50.7μm,the inclination angle of graphite flake decreases from 7.3°to 4.4°,while the in-plane thermal conductivity of composites increases from 473 to 555 Wm-1 K-1.Based on the rules of mixture,an effective model was established to qualify and quantify the relation between the inclination angle and the in-plane thermal conductivity of the corresponding composites.This model can also be applied to other flake particle-reinforced composites.