Numerical Simulation of the Mechanical Stirring Process in a Tannin-Based Foaming Precursor Resin

Tannin foam is a new functional material.It can be widely applied to the automobile industry,construction industry,and packaging industry due to its wide range of raw materials,renewable,easily degraded,low cost and almost no pollution.Preparing tannin foam is a very complex process that includes high temperature,two phases,mechanical agitation,and phase change.To investigate the influence of the stirring velocity and paddle shape,simulation was calculated by making use of the volume of fluid(VOF)method and multiple reference frame(MRF)method in a three-dimensional flow field of tannin-based foaming precursor resin.The gas holdup and velocity magnitude were analysed with various conditions of mechanical velocities and paddle shape in the stirring flow field.The result shows the higher the velocity,the greater the disturbance and paddle shape between the eggbeater and the Rushton turbine,obviously the paddle shape of the eggbeater with a wider range of agitation,which can entrap more air into the tannin-based foaming precursor resin in a short time.Especially when the speed is 1500 rpm,the flow field of the Rushton turbine comes out of a ditch,which decreases the efficiency of mass transfer;there is less air to mix into the tannin-based foaming precursor resin,which causes unevenness.At the same time,the eggbeater shows the marvelous capability of hybrid as it has two vortexes and multiple cycles that make a difference from the Rushton turbine,which has only one vortex and two upper and lower loops;the structure makes the flow field more stable allowed evenness of flow field tannin-based foaming precursor resin.The results reveal that it is beneficial for tannin-based foaming precursor resin to use an eggbeater with a speed of 1500 rpm to reduce the consumption of resources while obtaining a uniform flow field.

A review of the development of asphalt foaming technology

To comprehensively assess the current state-of-art in asphalt foaming technology, the following four key aspectshave been reviewed systematically: foaming principles, test methods, evaluation indicators, and influencing factors.Key findings reveal that asphalt foaming was primarily driven by the vaporization of water, with deteriorationprocesses including bubble collapse and liquid film drainage. However, the current understanding of asphaltfoaming principles remains limited, primarily due to difficulties in capturing and precisely measuring its microscopic behaviors during asphalt foaming process. Volume changes provided an intuitive means to evaluate theexpansion capacity of asphalt and its foaming stability. Bubble evolution characteristics of foamed asphalt offeredpromising insights into its foaming performance. Traditional ruler and stopwatch-based assessments were beingsuperseded by automated techniques like laser and ultrasonic ranging. Nevertheless, the current measuringequipment still lacks the capability to comprehensively evaluate the foaming effect of asphalt across various dimensions. Asphalt temperature and foaming water consumption significantly affected asphalt foaming performance, and the inclusion of foaming agents typically led to a notable increase in the half life of foamed asphalt.However, the interaction between foaming agents and asphalt, as well as the underlying mechanisms affecting thefoaming effect, are still unclear and require further exploration. Future research should primarily focus on thecorrelation between asphalt foaming effect and mixture performance, aiming to guide the practical engineeringapplication of foamed asphalt mixtures and enlarge the advantages of such low-emission and sustainable mixtures.

Oxide film on bubble surface of aluminum foams produced by gas injection foaming process

Based on A356 aluminum alloy,aluminum foams were prepared by gas injection foaming process with pure nitrogen,air and some gas mixtures.The oxygen volume fraction of these gas mixtures varied from 0.2%to 8.0%.Optical microscopy,scanning electron microscopy（SEM） and Auger electron spectroscopy（AES） were used to analyze the influence of oxygen content on cell structure,relative density,macro and micro morphology of cell walls,coverage area fraction of oxide film,thickness of oxide film and other aspects.Results indicate that the coverage area fraction of oxide film on bubble surface increases with the increase of oxygen content when the oxygen volume is less than 1.2%.While when the oxygen volume fraction is larger than 1.6%,an oxide film covers the entire bubble surface and aluminum foams with good cell structure can be produced.The thicknesses of oxide films of aluminum foams produced by gas mixtures containing 1.6%-21%oxygen are almost the same.The reasons why the thickness of oxide film nearly does not change with the variation of oxygen content and the amount of oxygen needed to achieve 100%coverage of oxide film are both discussed.In addition,the role of oxide film on bubble surface in foam stability is also analyzed.

Oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process

In the range of 620？710 °C, air was blown into A356 aluminum alloy melt to produce aluminum foams. In order to study the influence of temperature on the thickness of oxide film on bubble surface, Auger electron spectroscopy （AES） was used. Based on the knowledge of corrosion science and hydrodynamics, two oxidation kinetics models of oxide film on bubble surface were established. The thicknesses of oxide films produced at different temperatures were predicted through those two models. Furthermore, the theoretical values were compared with the experimental values. The results indicate that in the range of 620？710 °C, the theoretical values of the thickness of oxide film predicted by the model including the rising process are higher than the experimental values. While, the theoretical values predicted by the model without the rising process are in good agreement with the experimental values, which shows this model objectively describes the oxidation process of oxide film on bubble surface. This work suggests that the oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process follows the Arrhenius equation.

Novel foaming agent used in preparation process of aluminum foams

The performances of a novel foaming agent used in the preparation process of aluminum foams were investigated, and the effects of some factors, such as addition of the foaming agent, foaming temperature on the porosity, and appearance of aluminum foams were also discussed. Experimental results show that the novel foaming agent has a wide decomposition temperature range and a mild decomposed rate; the foaming agent has the ability to enhance the viscosity of aluminum melt, as a result, an extra viscosifier such as Ca or SiCp is unnecessary while using this foaming agent; the bubble-free zone in material decreases and the foaming effi- ciency increases with the increase of foaming agent; the bubble-free zone disappears and the foaming efficiency is near 100% when the addition of foaming agent is more than 1.4wt%; the porosity of the aluminum foam increases with the increase of foaming agent when the addition of foaming agent is less than 2.2wt%.

Experimental assessments of methanol-based foaming agent in latex modified foamed binders and warm asphalt mixtures

Latex is one of the natural rubbers that is used to enhance the performance of asphalt pavement for the last few decades.The presence of latex,which is categorized as an elastomer,helps to improve pavement performance and durability.Conversely,higher viscosity of latex modified asphalt binder increases the production-temperatures of asphalt mixture,thus consuming higher energy during asphalt mixture’s production stage.In this study,the effectiveness of methanol as an energy-efficient foaming agent was assessed to reduce the viscosity and enhance the workability of the modified asphalt binder.The basic and rheological properties of the asphalt binders were determined through multiple laboratory tests including expansion ratio and half-life,rotational viscosity,softening point,torsional recovery,and dynamic shear rheometer.The properties of asphalt mixtures were assessed through the service characteristics,mechanical performance,and moisture resistance criteria.It was found that the presence of latex results in an approximately twofold higher expansion ratio and a lower half-life of the asphalt binder at about the same ratio.Through the rotational viscosity test,the application of methanol into asphalt binder decreased the viscosity and led to better workability,despite the addition of latex as an asphalt modifier.The application of methanol into asphalt binder improved the workability of mixture samples and lowered the compaction energy of the compaction process,which are the crucial criteria for a better mixing and compaction process.Methanol foamed asphalt mixtures with latex show much higher resistance to moisture damage and stiffness than control sample even though they were prepared at a lower temperature.

Preparation and characterization of aluminum foams with ZrH_2 as foaming agent

Aluminum foams were fabricated by melt-based route using ZrH2 as a foaming agent. The factors which affected the foaming of aluminum foams during casting process were investigated. The powdered zirconium hydride with content of 0.6%-1.4% （mass fraction） was added to the molten pure aluminum and the foaming condition was controlled in a temperature range from 933 to 1 013 K, Ca amount of 1.5%-3.0% （mass fraction）, stirring time of 0.5-2.5 min and holding time of 1.5-4.0 min to obtain homogeneous aluminum foams. The fabricated aluminum foams were characterized by XRD, SEM and Image-pro plus. The mechanical properties of the aluminum foams with different relative density were tested. The result indicates that the foaming agent （ZrH2） is suitable for the preparation of small aperture aluminum foams with average pore diameter of 1 mm. Inter-metallic compounds and Al2O3 have effect on the melt viscosity. The aluminum foams experience linear elastic, platforms and densification process and had a higher efficiency of energy absorption.

Effects of foaming parameters on microstructure and compressive properties of aluminum foams produced by powder metallurgy method

Semi open-cell aluminum foams having channels between individual cells were produced using low cost CaCO3foamingagent and applying the powder compact melting process.To this end,the aluminum and CaCO3powder mixtures were coldcompacted into dense cylindrical precursors for foaming at specific temperatures under air atmosphere.The effects of severalparameters including precursor compaction pressure,foaming agent content as well as temperature and time of the foaming processon the cell microstructure,linear expansion,relative density and compressive properties were investigated.A uniform distribution ofcells with sizes less than100μm,which form semi open-cell structures with relative densities in the range of55.4%-84.4%,wasobtained.The elevation of compaction pressure between127-318MPa and blowing agent up to15%(mass fraction)led to anincrease in the linear expansion,compressive strength and densification strain.By varying the foaming temperature from800to1000°C,all of the investigated parameters increased except compressive strength and relative density.The results indicated theoptimal foaming temperature and time as900°C and10-25min,respectively.

Enhanced oil recovery by nonionic surfactants considering micellization, surface, and foaming properties

Surfactants for enhanced oil recovery are important to study due to their special characteristics like foam generation,lowering interfacial tension between oleic and aqueous phases,and wettability alteration of reservoir rock surfaces.Foam is a good mobility control agent in enhanced oil recovery for improving the mobility ratio.In the present work,the foaming behavior of three nonionic ethoxylated surfactants,namely Tergitol 15-S-7,Tergitol 15-S-9,and Tergitol 15-S-12,was studied experimentally.Among the surfactants,Tergitol 15-S-12 shows the highest foamability.The effect of Na Cl concentration and synthetic seawater on foaming behavior of the surfactants was investigated by the test-tube shaking method.The critical micelle concentrations of aqueous solutions of the different nonionic surfactants were measured at 300 K.It was found that the critical micelle concentrations of all surfactants also increased with increasing ethylene oxide number.Dynamic light scattering experiments were performed to investigate the micelle sizes of the surfactants at their respective critical micelle concentrations.Core flooding experiments were carried out in sand packs using the surfactant solutions.It was found tha t22% additional oil was recovered in the case of all the surfactants over secondary water flooding.Tergitol 15-S-12exhibited the maximum additional oil recovery which is more than 26%after water injection.

Investigation on the foaming behaviors of NC-based gun propellants

To prepare the porous NC-based(nitrocellulose-based) gun propellants,the batch foaming process of using supercritical CO_2 as the physical blowing agent is used.The solubilities of CO_2 in the single-base propellants and TEGDN(trimethyleneglycol dinitrate) propellants are measured by the gravimetric method,and SEM(scanning electron microscope) is used to observe the morphology of foamed propellants.The result shows that a large amount of CO_2 could be dissolved in NC-based propellants.The experimental results also reveal that the energetic plasticizer TEGDN exerts an important influence on the pore structure.The triaxial tensile failure mechanism for solid-state nucleation is used to explain the nucleation of NC-based propellants in the sol id state.Since some specific foaming behaviors of NC-based propellants can not be explained by the failure mechanism,a solid-state nucleation mechanism which revises the triaxial tensile failure mechanism is proposed and discussed.

THE STRUCTURE CONTROL OF ALUMINUM FOAMS PRODUCED BY POWDER COMPACTED FOAMING PROCESS

A new technique, powder compact foaming process for the production of aluminumfoams has been studied in this article. According to this method, the aluminum pow-der is mixed with a powder foaming agent (TiH_2). Subsequent to mixing, the powderblend is hot compacted to obtain a dense semi--finished product. Upon heating to tem-peratures within the range of the melting point, the foaming agent decomposes to evolvegas and the semi--finished product expands into a porous cellular aluminum. Foamingprocess is the key in this method. Based on experiments, the foaming characteris-tics were mainly analyzed and discussed. Experiments show that the aluminum--foamwith closed pores and a uniform cell structure of high porosity can be obtained usingthis method by adjusting the foaming parameters: the content of foaming agent andfoaming temperature.

In-situ Polymerization-modification Process and Foaming of Poly（ethylene terephthalate）

Most of traditional linear poly(ethylene terephthalate)(PET)resins of relatively low molecular mass and narrow molecular mass distribution have low melt strength at foaming temperatures,which are not enough to support and keep cells.An in-situ polymerization-modification process with esterification and polycondensation stages was performed in a 2 L batch stirred reactor using pyromellitic dianhydride(PMDA)or pentaerythritol(PENTA)as modifying monomers to obtain PETs with high melt strength.The influence of amounts of modifying monomers on the properties of modified PET was investigated.It was found that the selected modifying monomers could effectively introduce branched structures into the modified PETs and improve their melt strength.With increasing the amount of the modifying monomer,the melt strength of the modified PET increased.But when the amount of PENTA reached 0.35%or PMDA reached 0.9%,crosslinking phenomenon was observed in the modified PET.Supercritical carbon dioxide(ScCO2)was employed as physical foaming agent to evaluate the foaming ability of modified PETs.The modified PETs had good foaming properties at 14 MPa of CO2pressure with foaming temperature ranging from 265°C to 280°C.SEM micrographs demonstrated that both modified PET foams had homogeneous cellular structures,with cell diameter ranging from 35μm to 49μm for PENTA modified PETs and38μm to 57μm for PMDA modified ones.Correspondingly,the cell density had a range of 3.5×107cells·cm 3to 7×106cells·cm 3for the former and 2.8×107cells·cm 3to 5.8×106cells·cm 3for the latter.

Preparation of Ceramic Foams Suitable for Aircraft Arresting by the Airport Runway Based on a Protein Foaming Agent

Crushable ceramic foams are more suitable to be used as an arrestor material applied in engineered materials arresting system （EMAS） for airport runway for their properties of widely controllable strength, negligible crushing-rebounding behavior, durability, and chemically-inert composition, comparing with traditional concrete foams. The synthesis of ceramic foams adopted direct-foaming method and used an animal protein as foaming agent. Kaolin, talc powder and alumina were the main raw materials. Effects of the ratios of raw materials, calcination temperatures, heating rates, holding time, viscosities of potyvinyl alcohol （PVA） solution as well as the amounts of protein foaming agent and water on microscopic structure, densities, compressive strength and open porosities of ceramic foams were investigated systematically. The results indicate that ceramic foams with typical pore sizes 100-300 μm, open porosities from 73.1% to 91.5%, densities from 0.25 to 0.62 g.cm-3, compressive strength from 0.19 to 4.89 MPa, are obtained by properly adjusting the parameters mentioned above. And the mechanical strength meets the requirement for the EMAS for airport runway. In addition, good correlations are observed among compressive strength, open porosity, microscopic structure, and crystal phase. Furthermore, the possibility of producing the general dimensions of such aircraft arresting components with the proposed method was also discussed.

Study on Foaming Behaviour of Molten Slag during Smelting Reduction with Iron Bath

The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Addition of granulated coke can greatly decrease slag foaming extent in the process of smelting reduction with iron bath. The anti-foaming capacity of granulated coke is the best when the ratio of coke used for coke layer to total coke used in smelting reduction is controlled at about 20%.

Improvement of Foaming and Emulsifying Properties of Gluten by Conjugation with Fructose through Maillard Reaction

Gluten has poor emulsifying and foaming ability due to its amino acid composition. In this study, Maillard reaction was used to improve the emulsifying and foaming properties of gluten. The processing conditions for the preparation of gluten-fructose conjugates were optimized by using Box-Behnken model to achieve optimum foaming and emulsifying activity, respectively.The results showed that glycated gluten exhibited enhanced emulsifying activity compared to native control. The processing conditions for the preparation of gluten-fructose conjugates with optimum emulsifying activity were as follows: the temperature was 48℃, reaction time was 72 h, and maltose/gluten(W/W) ratio was 125%. Under such condition, the average emulsifying activity was 66.54%, being improved by about 2.5 times compared with that of native control. The Foaming properties of gluten also increased significantly by glycation modification. The optimum conditions of response were as below: the temperature was 48℃, reaction time was 66 h, and maltose/gluten ratio(W/W) was 110%. Under such condition, the average foaming property was 158.57%, and it was three folds higher than that of the control.

Fabrication and characterization of novel foaming polyurethane hollow fiber membrane

Foam-like materials had attracted great interest as promising absorbent. In this study, thermoplastic polyurethane(TPU) block sponge was synthesized. Polyester(PET) braid tubular reinforced polyurethane(PU) spongy hollow fiber membrane was prepared by a concentric circular spinning method. The method was woven from an outer coated water-blown PU separation layer and inner PET braid tubular. We have developed a simple and useful preparation technique for the PU spongy hollow fiber membrane. For the first time, the PU spongy hollow fiber membrane was prepared using a coating and controlled foaming technique. The influence of toluene isocyanate index on the physical properties, morphology, and structure of flexible PU sponge was discussed in terms of water contact angle(CA), pure water flux(PWF), Fourier Transform Infrared Analysis(FTIR),pressure-responsive property, and pull-out strength. The morphologies of the membranes were investigated by scanning electron microscopy. We have characterized the foams from an intuitive point of view and demonstrated that the dimensional morphology of the membrane was closely related to isocyanate index. The result showed that the surface cell size of the PU sponge hollow fiber membrane gradually decreased with an increase of the isocyanate index. Due to the elasticity of PU at room temperature, the pressure responsive characteristic of the membrane was prepared. When isocyanate index was 1.05, the interface bonding strength of PU spongy hollow fiber membranes reached as high as 0.37 MPa, porosity and PWF were 71.5% and 415.5 L·m^-2·h^-1,respectively.

Preparation of Aluminum Foam Sandwich by Rolling-bonding/Powder Metallurgy Foaming Technology

Aluminum foam sandwich was prepared by rolling-bonding/powder metallurgical foaming technology, and the effects of rolling on bond strength of face sheet/powders and powder density were studied. Moreover, the foaming agent, TiH2, was heat treated and a certain amount of Mg was added into powder in an attempt to understand how the stability and uniformity of foam was improved. The experimental results show that the foaming precursors with ideal quality were obtained by rolling-bonding process. When rolling reduction is 67%, the consistency of powders reach to 99.87%. Throughout consideration of the bonding of face sheet/ core layer powders and deformation characteristic of powders, the optimum rolling reduction is 60%-70%. Cracks and drainage during foaming were inhibited by heat treatment of foaming agent TiH2 and the addition of a certain amount of Mg. The optimum heat treatment way of TiH2 is that heat preserving 1 hour at 450 ℃; the amount of adding Mg is 1wt%.

Nanoparticle foaming agents for major gas fields in China

The conventional foaming agents have the problems of poor adaptability and high cost during the application in different types of gas fields,especially in high temperature,high salinity,high acidic gas and high condensate oil and gas fields.In this study,the Gemini foaming agent was used as the main agent to enhance foaming and foam stability of the foaming agent,the grafted nanoparticles were used as foam stabilizer to further improve the foam stability,and the characteristic auxiliaries were added to make the foaming agent suitable for different types of gas reservoirs.Two types and six subtypes of nanoparticle foaming agents have been prepared for the main gas fields of China.The experimental evaluation results show that the overall temperature resistance,salinity resistance,H2S resistance,CO2 resistance and condensate resistance of the nanoparticle foaming agents can reach 160℃,250000 mg/L,100 mg/L,100%and 40%,respectively.The new foaming agents have been used in 8685 wells in China.Compared with conventional foaming agent,the average gas flow rate per well increased by 62.48%,the pressure difference(casing-tubing)decreased by 18.9%,and the cost dropped by 45%.The effect of reducing cost and increasing efficiency is obvious.

Parameters affect foaming and foam stability during foam drilling

The authors presented indoor practice experiments of parameters affect on foaming and foam stability. Experiments were carried out and special equipments were used to determine foaming and foam stability; tests were tabulated and charted. The effects of chemical and physical parameters on foaming and foam stability have been conducted.

Controlling the coal dust at transshipment point: A study of the foam-sol foaming device

In order to effectively control the dust at the transshipment point with foam-sol, this paper attempted to study the characteristics of dust diffusion at transshipment point and the foam-sol foaming device with diffusion outlet was also designed in this paper. To study the diffusion rules of coal dust, fluent discrete phase model was utilized in the numerical simulation, as the coal dust was thrown down at a horizontal velocity of 2.5 m/s. A foam-sol foaming device was designed, through which foaming agent could be automatically sucked into the Venturi by the negative pressure. The automatic controller was also equipped,which could transform the energy of the compressed air into the constant pressure difference so that the gelling agent could be qualitatively added into the gel container. The diffusion outlet that could spray out foam-sol in a continuous, conical and 3D manner was also designed. Moreover, this paper also carried out the contrast experiments on dust removal efficiency among water, aqueous foam and foam-sol. The results clearly show that the symmetrical whirlpools appeared below the inlet where the largest whirlpool diameter was 0.52 m, and the horizontal distance from swirl range to the inlet was approximately0.69 m. By using the self-designed foaming device, the foaming was multiplied by 30 times and the volume ratio with water and foaming agent reached 95%:5%. In this context, the gas pressure was controlled at 0.3 MPa, with gas flow at 15 m3/h and water flow at 0.5 m3/h, with water pressure controlled between0.34 and 0.36 MPa. The foam-sol has the highest dust removal efficiency than other agents.