Effect of process parameters on microstructure and properties of AM50A magnesium alloy parts formed by double control forming

Effects of process parameters on microstructure and mechanical properties of the AM50A magnesium alloy components formed by double control forming （DCF） were investigated via a four-factor and four-level orthogonal experiment. The variable curves of DCF showed that the forging procedure was started in the following 35 ms after the injection procedure was completed. It was confirmed that the high-speed filling and high-pressure densifying were combined together in the DCF process. Better surface quality and higher mechanical properties were achieved in the components formed by DCF as compared to die casting （DC） due to the refined and uniform microstructure with a few defects or without defects. Injection speed affected more effectively the yield strength （YS）, ultimate tensile strength （UTS） and elongation as compared to pouring temperature, die temperature and forging force. But the pouring temperature had a more significant effect on hardness as compared to injection speed, die temperature and forging force. Pouring temperature of 675 ＆#176;C, injection speed of 2.7 m/s and forging force of 4000 kN except for die temperature were the optimal parameters for obtaining the highest YS, UTS, elongation and Vickers hardness. Die temperatures of 205, 195, 195 and 225 ＆#176;C were involved in achieving the highest YS, UTS, elongation and Vickers hardness, respectively. Obvious microporosity and microcracks were found on the fracture surface of the components formed by DC, deteriorating the mechanical properties. However, the tensile fracture morphology of the components formed by DCF was characterized by ductile fracture due to a large number of dimples and no defects, which was beneficial for improving the mechanical properties.

CONTROLLABILITY CANONICAL FORM FOR NONLINEAR CONTROL SYSTEMS

General nonlinear control systems are studied in this paper with the goal to transform them into the so-called controllability canonteal form via state transformation only. The conditions of transformability are given for both single input and multiple input cases. Besides, by an algebraic approach the procedure for constructing the state transformation is established. This paper is formulated in the framework of calculus rather than differential geometry approach.

FE simulation and process analysis on forming of aluminum alloy multi-layer cylinder parts with flow control forming

The aluminum alloy parts used in airbag of car were studied with flow control forming(FCF) method, which was a good way to low forming force and better mechanical properties. The key technology of FCF was the design of control chamber to divide metal flow. So, the design method of FCF was analyzed and two type of control chamber were put forward. According to divisional principle, calculation model of forming force and approximate formula were given. Then forming process of aluminum alloy multi-layer cylinder parts was simulated. The effect of friction factor, die radius and punch velocity on metal flow and forming force was obtained. Finally, the experiment was preformed under the direction of theory and finite element(FE) simulation results. And the qualified parts were manufactured. The simulation data and experimental results show that the forming sequence of inner wall and outer wall, and then the force step, can be controlled by adjusting the process parameters. And the FCF technology proposed has very important application value in precision forging.

NEW NORMAL FORMS FOR NONLINEAR SYSTEMS (Ⅱ)——CONTROLLABLE FORM

This paper proposes a sort of new normal forms consisting of observer form and controllable form for nonlinear systems. The conditions for transforming to these normal forms are given, respectively. These normal forms are used to treat the problems of observer design and linearization. The first part of this paper deals with the observer form, and the second the controllable form.

CONTROLLED HOT FORMING OF RETAINING RING OF GENERATOR

The relevant results of thermodynamics simulation test, recrystallization study and FEM numercal simulation are described. A method is also introduced that the controlled hot forming is carried out by adopting the program of expansion-extrusion compound forming.

Release Characteristics of Different N Forms in an Uncoated Slow/Controlled Release Compound Fertilizer

This study examined the release characteristics of different N forms in an uncoated slow/controlled-release compound fertilizer （UCRF） and the N uptake and N-use efficiency by rice plants. Water dissolution, soil leaching, and pot experiments were employed. The dynamics of N release from the UCRF could be quantitatively described by three equations： the first-order kinetics equation [N1=N0 （1-e^-kt）], Elovich equation （N1=a ＋ blnt）, and parabola equation （N1=a ＋ bt^0.5）, with the best fitting by the first-order kinetics equation for different N （r= 0.9569^＊＊-0.9999^＊＊）. The release potentials （No values estimated by the first-order kinetics equation） of different N in the UCRF decreased in the order of total N 〉 DON 〉 urea-N 〉 NH4^＋-N 〉 NO3^-N in water, and total N 〉 NH4^＋-N 〉 DON 〉 urea-N 〉 NO3^--N in soil, respectively, being in accordance with cumulative amounts of N release. The constants of N release rate （k values and b values） for different N forms were in decreasing order of total N 〉 DON 〉 NH4^＋-N 〉 NO3^--N in water, whereas the k values were urea- N 〉DON 〉 NH4^＋-N 〉 total N 〉 NO3^--N, and the b values were total N 〉 NH4^＋-N 〉 DON 〉 NO3^--N 〉 urea-N in soil. Compared with a common compound fertilizer, the N-use efficiency, N-agronomy efficiency, and N-physiological efficiency of the UCRF were increased by 11.4%, 8.32 kg kg^-1, and 5.17 kg kg^-1, respectively. The ratios of different N to total N in the UCRF showed significant correlation with N uptake by rice plants. The findings showed that the first-order kinetics equation [Nt=N0 （l-e^kt）] could be used to describe the release characteristics of different N forms in the fertilizer. The UCRF containing different N forms was more effective in facilitating N uptake by rice compared with the common compound fertilizer containing single urea-N form.

大容量高压级联储能系统分型融合控制方法

储能的规模化应用为可再生能源高占比的新型电力系统提供重要支撑。高压级联储能系统将电池布置于级联H桥模块直流侧,是提高储能设备单机容量的有效手段。储能变流器控制方式包括跟网型控制和构网型控制两类,其中跟网型控制功率响应快速,但在弱网中易振荡失稳;构网型控制具有主动支撑能力,但存在强网适应性问题。该文提出了分型融合控制方法,实现了跟网特性与构网特性的柔性融合和灵活调节,提高了高压级联储能系统的电网强度适应性。通过仿真分析验证了所提控制方法的实用性与有效性。

虚拟同步机电流受限暂态电压支撑机理与改进故障穿越控制研究

针对虚拟同步机在电网低、过电压故障下所面临的无功电压支撑不足、特性差等问题,建立考虑电流限幅特性的虚拟同步机等效电路模型,并基于拓扑同伦原理,给出不同无功电压控制在等效电路相量图上的几何表征方法。利用该方法,揭示几种常见无功电压控制下的虚拟同步机电流受限暂态电压支撑机理,并由此提出一种改进的故障穿越控制策略,有效改善电网低电压、过电压故障下的暂态电压控制能力和支撑特性,进而缓解故障期间的暂态功角稳定问题。基于PSCAD/EMTDC仿真对所提机理和故障穿越控制方法进行详细验证,最后,在3机9节点系统中对其在近、远区电网故障下的支撑特性进行仿真验证。

基于TCN的跟网/构网混合型新能源场站并网系统小干扰稳定性快速评估

为支撑跟网/构网混合型新能源场站中机组控制方式快速切换,实现可适应电网强度变化的新能源场站安全稳定运行,提出基于时间卷积神经网络(temporal convolutional network,TCN)的跟网/构网混合型新能源场站并网系统小干扰稳定性快速评估方法。首先,构建跟网/构网混合型新能源场站聚合阻抗模型,通过特征值计算得到并网系统小干扰稳定裕度。然后,以并网系统短路比和新能源场站跟网/构网控制方式信息作为输入特征,以并网系统小干扰稳定裕度和阻尼比作为输出特征,训练TCN得到混合型新能源场站并网系统小干扰稳定性快速评估模型。经过训练的模型可根据短路比和跟网/构网混合型新能源场站中各机组的控制方式快速输出对应的小干扰稳定裕度和阻尼比。最后,以一个含10台风电机组的新能源场站为对象进行算例分析。结果表明:所提TCN方法相比于长短期记忆神经网络方法,在小干扰稳定裕度和阻尼比预测上的平均绝对百分比误差分别降低16.76%、14.75%;所提方法的计算耗时相对于特征值计算方法降低98.54%,从而验证所提小干扰稳定性快速评估方法的准确性与时效性。

基于产教融合的材料专业课程体系改革研究

高等教育肩负创新型人才培养重要使命,对支撑科技发展和行业转型升级起到输送人才的关键作用。吉林大学材料成型及控制专业课程体系以产教融合育人为改革目标,针对产业与教学脱节、培养模式固化单一、育人软硬件支撑条件不足等问题,从教学实践课程体系顶层设计优化、科学素养与工程能力双驱动发展和多元育人平台建设等方面,结合吉林省汽车制造与轨道交通支柱产业集群优势,进行具有产教融合特色的课程体系改革研究,探索创新型人才培养新范式,实现“教学支撑科技,科技反哺教学”双驱动的多元协同育人新生态。

具备黑启动和构网能力的远海风电经DRU-MMC送出方案

由于具有成本低、体积重量小和可靠性高等特点,送端采用二极管整流器(DRU)、受端采用模块化多电平换流器(MMC)的送出方案在远海风电送出领域备受关注。鉴于DRU不能构建交流电网且无法倒送有功功率,文中提出一种具备黑启动和构网能力的远海风电经DRU-MMC送出方案。所提方案在DRU-MMC送出技术的基础上增加了常规小容量电压源型辅助换流器、耗能单元和必要的快速开关,通过直流海缆复用和快速开关倒闸重构拓扑,分别构建黑启动电源低压回路和风电传输高压回路,实现黑启动和功率传输2种工况在线切换;提出辅助换流器在不同运行阶段的构网控制策略,解决海上交流电网构建、DRU无功补偿和谐波抑制等问题,消除DRU-MMC送出方案对风电场类型的限制。最后,通过经济性分析和算例仿真,验证了所提方案的优越性和有效性。

构网逆变电源故障穿越控制策略及其对保护影响的研究综述

构网(grid-forming,GFM)逆变电源(inverter-based resources,IBRs)可模拟传统同步电机行为,自主提供电压以及惯量支撑,是实现高比例新能源接入电网的必然途径。继电保护是保障电力系统安全稳定运行的第一道防线,其动作性能取决于对系统故障特征的辨识能力,而构网逆变电源主导下电力系统的故障特征则与逆变电源的物理极限和控制策略高度相关。该文首先梳理了典型构网逆变电源在正常及故障穿越时的控制策略及特点;进而归纳了电源的简化等值模型及故障特性分析研究成果;最后,总结了构网型逆变电源并网系统相关的保护技术研究现状,初步评述了构网逆变电源对当前保护技术的影响以及该领域未来所面临的问题。

电弧熔丝增材制造控形技术研究现状与展望

金属增材制造是制造强国战略下推动我国高端装备制造业转型升级的重点发展方向。电弧增材制造以其高沉积效率、低成本、可进行复杂结构直接成形等优势受到了广泛的关注。但增材过程中涉及的物理过程复杂,成形质量与精度面临很大挑战。针对电弧增材制造技术短流程、长周期的制造特征,讨论如何从热源上降低成形偏差、从过程上降低制造误差、从结果上改善成形精度,介绍了一系列创新的热源调制、过程控制与结果优化的方法策略,总结了现有技术存在的问题与面临的挑战,为如何进一步提升电弧增材过程的成形控制效果提出了几点思考。

Humanoid Based Intelligence Control Strategy of Plastic Cement Die Press Work-Piece Forming Process for Polymer Plastics

The plastic cement belongs to a sort of polymer material, the chemical composition is very complex, and the plastic cement work-piece is generally manufactured by die press forming. Aimed at being difficult to control in parameters of forming process, the paper explored the humanoid based intelligence control strategy. In the paper, it made the anatomy in control puzzle resulted in uncertainty such as chemical component of plastic cement etc., summarized up the characteristic of cybernetics in forming process, researched on the humanoid based intelligence control strategy, and constructed the control algorithm of forming process in plastic cement work-piece. Taking the process experiment of temperature and pressure control as an example, it validated the good dynamic and static control quality through simulation of control algorithm constructed in this paper. The experimental results show that the control algorithm explored in this paper is reasonably available.

基于遥感GIS信息融合的测绘机器人滑模跟踪控制系统

测绘机器人是实现测绘自动化的执行设备,测绘机器人的工作空间更为复杂,给机器人的跟踪控制工作带来较大挑战;为提高测绘机器人跟踪控制效果,设计了基于遥感GIS信息融合的测绘机器人滑模跟踪控制系统;加设遥感信息采集器和GIS信息采集器,改装遥感GIS信息处理器以及滑模跟踪控制器,完成硬件系统的优化设计;考虑信息结构以及信息之间的逻辑关系,构建系统数据库,为遥感GIS信息提供充足的存储空间;根据测绘任务生成机器人滑模移动轨迹,作为机器人的控制目标;采集测绘机器人实时遥感与GIS信息,利用遥感GIS信息融合技术跟踪机器人实时位姿,比对位姿跟踪结果与生成的控制目标,计算滑模跟踪控制量,完成系统的测绘机器人滑模跟踪控制软件功能优化;系统测试结果表明:设计系统的控制误差平均值为1.9 m,抖振幅值为0.8 dB,具有较好的控制效果。

材料成型及控制工程专业实践教学改革探索——以“生产实习”课程为例

新工业革命势必对高等教育尤其是工程教育产生变革性影响。“新工业革命4.0”背景下,工程人才培养应符合科技创新和智能时代需求,适应未来新工业挑战。以材料成型及控制工程专业作为工程学科典型代表,探索新工业革命技术创新要素与材料成型及控制工程专业实践教学结合点,更新符合新工业革命要求的教学内容及知识体系,在信息化、智能化和知识碎片化的时代背景下,提出材料成型及控制工程专业实践教学改革的方式方法,包括打造实验平台、建立稳定的校外实习基地、促进教学环境智能化、鼓励团队学习法等,以期为我国高等工程教育及人才培养提供借鉴。

Noether-Form Invariance of Nonholonomic Controllable Mechanical Systems in Phase Space

In this paper,we study the Noether-form invariance of nonholonomic mechanical controllable systems inphase space.Equations of motion of the controllable mechanical systems in phase space are presented.The definitionand the criterion for this system are presented.A new conserved quantity and the Noether conserved quantity deducedfrom the Noether-form invariance are obtained.An example is given to illustrate the application of the results.

Teaching Form Reform of "Prevention and Control of Poultry and Poultry Diseases" Course in Higher Vocational Colleges

[ Objective] To meet the needs of ＂Prevention and Control of Poultry and Poultry Diseases＂ course in higher vocational colleges in new period. [Method] In order to introduce theoretical knowledge, enhance practical ability and train quality, teaching content, teaching methods and practical teaching of the course were explored according to trends of academic development and personnel training. [ Result] The reform of teaching form improved the teaching effect, mobilized the learning enthusiasm and initiative of students, and enhanced their ability to solve practical prob- lems. [ Conclusion] The teaching form of ＂Prevention and Control of Poultry and Poultry Diseases＂ course has been successfully reformed.

构网型直驱风机的小信号建模及动态频率支撑策略

针对传统构网型直驱风机在大扰动下的频率和功率振荡较大的问题,提出一种动态频率支撑策略。首先对构网型直驱风机进行了详细的小信号建模。其次,通过主导特征根轨迹分析有功频率控制以及交流电压控制环节中参数对频率变化特性的影响,进而提出一种灵活改变控制参数的动态频率支撑策略。最后,在Matlab/Simulink仿真平台上搭建仿真模型,验证了小信号建模的正确性和所提策略的有效性,表明所提策略能有效减小动态过程中的频率和功率振荡。

构网型柔性直流系统阻尼环节控制策略优化研究

采用构网控制的柔性直流输电系统可模拟同步电机运行特性,为电网提供频率和电压支撑,而传统的功率同步型构网控制阻尼环节引入了调频功能,使柔直功率输出随电网频率变化而波动。该文基于同步发电机调频和阻尼环节的机理辨析,提出了功率同步型构网控制阻尼环节改进方法,可同时满足并网运行稳态功率精准控制和频率突变的阻尼需求,并基于小信号稳定分析给出了控制参数设计原则,基于电磁暂态仿真平台以及渝鄂柔性直流工程现场试验验证了改进策略的有效性。