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Microstructure and forming mechanism of metals subjected to ultrasonic vibration plastic forming: A mini review
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作者 Qinghe Cui Xuefeng Liu +4 位作者 Wenjing Wang Shaojie Tian Vasili Rubanik Vasili Rubanik Jr. Dzmitry Bahrets 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第6期1322-1332,共11页
Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad appli... Compared with traditional plastic forming,ultrasonic vibration plastic forming has the advantages of reducing the forming force and improving the surface quality of the workpiece.This technology has a very broad application prospect in industrial manufactur-ing.Researchers have conducted extensive research on the ultrasonic vibration plastic forming of metals and laid a deep foundation for the development of this field.In this review,metals were classified according to their crystal structures.The effects of ultrasonic vibration on the microstructure of face-centered cubic,body-centered cubic,and hexagonal close-packed metals during plastic forming and the mech-anism underlying ultrasonic vibration forming were reviewed.The main challenges and future research direction of the ultrasonic vibra-tion plastic forming of metals were also discussed. 展开更多
关键词 ultrasonic vibration plastic forming crystal structure MICROSTRUCTURE forming mechanism
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Effect of Low pH on Forming Process of Desulfurization Gypsum Composite Boards Strengthened by Melamine-formaldehyde Resin
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作者 CAO Lijiu ZHANG Jiyao +4 位作者 WANG Xinqi ZHANG Xinhe HUANG Jian CHEN Yufang JIN Tao 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS CSCD 2024年第5期1223-1228,共6页
Through exploring the effects of low pH on the composite system of desulfurization gypsum(DG)enhanced by melamine-formaldehyde resin(MF),it is found that the inducing of sulfate-ion,in contrast to chloride and oxalate... Through exploring the effects of low pH on the composite system of desulfurization gypsum(DG)enhanced by melamine-formaldehyde resin(MF),it is found that the inducing of sulfate-ion,in contrast to chloride and oxalate ions,favors the longitudinal growth of the crystalline form of the hydration product,which was relatively simple and had the highest length to width(L/D)ratio.At the same time,MF can also improve L/D ratio of gypsum hydration products,which favors the formation of hydrated whiskers.Finally,in a composite system composed of hemihydrate gypsum,MF,and glass fibers,when dilute sulfuric acid was used to regulate pH=3-4,the tight binding formed among the components of the composite system compared to pH=5-6.The hydration product of gypsum adheres tightly to glass fiber surface and produces a good cross-linking and binding effect with MF.The flexural strength,compressive strength,elastic modulus,and water absorption of the desulphurized gypsum composite board is 22.7 MPa,39.8 MPa,5608 MPa,and 1.8%,respectively. 展开更多
关键词 MF-reinforced desulphurized gypsum board composite forming system low pH condition hydration process aspect ratio synergistic effect
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MPI/OpenMP-Based Parallel Solver for Imprint Forming Simulation
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作者 Yang Li Jiangping Xu +2 位作者 Yun Liu Wen Zhong Fei Wang 《Computer Modeling in Engineering & Sciences》 SCIE EI 2024年第7期461-483,共23页
In this research,we present the pure open multi-processing(OpenMP),pure message passing interface(MPI),and hybrid MPI/OpenMP parallel solvers within the dynamic explicit central difference algorithm for the coining pr... In this research,we present the pure open multi-processing(OpenMP),pure message passing interface(MPI),and hybrid MPI/OpenMP parallel solvers within the dynamic explicit central difference algorithm for the coining process to address the challenge of capturing fine relief features of approximately 50 microns.Achieving such precision demands the utilization of at least 7 million tetrahedron elements,surpassing the capabilities of traditional serial programs previously developed.To mitigate data races when calculating internal forces,intermediate arrays are introduced within the OpenMP directive.This helps ensure proper synchronization and avoid conflicts during parallel execution.Additionally,in the MPI implementation,the coins are partitioned into the desired number of regions.This division allows for efficient distribution of computational tasks across multiple processes.Numerical simulation examples are conducted to compare the three solvers with serial programs,evaluating correctness,acceleration ratio,and parallel efficiency.The results reveal a relative error of approximately 0.3%in forming force among the parallel and serial solvers,while the predicted insufficient material zones align with experimental observations.Additionally,speedup ratio and parallel efficiency are assessed for the coining process simulation.The pureMPI parallel solver achieves a maximum acceleration of 9.5 on a single computer(utilizing 12 cores)and the hybrid solver exhibits a speedup ratio of 136 in a cluster(using 6 compute nodes and 12 cores per compute node),showing the strong scalability of the hybrid MPI/OpenMP programming model.This approach effectively meets the simulation requirements for commemorative coins with intricate relief patterns. 展开更多
关键词 Hybrid MPI/OpenMP parallel computing MPI OPENMP imprint forming
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Method of fabricating artificial rock specimens based on extrusion free forming(EFF)3D printing
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作者 Xiaomeng Shi Tingbang Deng +2 位作者 Sen Lin Chunjiang Zou Baoguo Liu 《Journal of Rock Mechanics and Geotechnical Engineering》 SCIE CSCD 2024年第4期1455-1466,共12页
Three-dimensional(3D)printing technology has been widely used to create artificial rock samples in rock mechanics.While 3D printing can create complex fractures,the material still lacks sufficient similarity to natura... Three-dimensional(3D)printing technology has been widely used to create artificial rock samples in rock mechanics.While 3D printing can create complex fractures,the material still lacks sufficient similarity to natural rock.Extrusion free forming(EFF)is a 3D printing technique that uses clay as the printing material and cures the specimens through high-temperature sintering.In this study,we attempted to use the EFF technology to fabricate artificial rock specimens.The results show the physico-mechanical properties of the specimens are significantly affected by the sintering temperature,while the nozzle diameter and layer thickness also have a certain impact.The specimens are primarily composed of SiO_(2),with mineral compositions similar to that of natural rocks.The density,uniaxial compressive strength(UCS),elastic modulus,and tensile strength of the printed specimens fall in the range of 1.65–2.54 g/cm3,16.46–50.49 MPa,2.17–13.35 GPa,and 0.82–17.18 MPa,respectively.It is capable of simulating different types of rocks,especially mudstone,sandstone,limestone,and gneiss.However,the simulation of hard rocks with UCS exceeding 50 MPa still requires validation. 展开更多
关键词 Artificial rock 3D printing Extrusion free forming(EFF) Similarity analysis Mechanical properties
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A Hybrid Optimization Approach of Single Point Incremental Sheet Forming of AISI 316L Stainless Steel Using Grey Relation Analysis Coupled with Principal Component Analysiss
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作者 A Visagan P Ganesh 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS CSCD 2024年第1期160-166,共7页
We investigated the parametric optimization on incremental sheet forming of stainless steel using Grey Relational Analysis(GRA) coupled with Principal Component Analysis(PCA). AISI 316L stainless steel sheets were use... We investigated the parametric optimization on incremental sheet forming of stainless steel using Grey Relational Analysis(GRA) coupled with Principal Component Analysis(PCA). AISI 316L stainless steel sheets were used to develop double wall angle pyramid with aid of tungsten carbide tool. GRA coupled with PCA was used to plan the experiment conditions. Control factors such as Tool Diameter(TD), Step Depth(SD), Bottom Wall Angle(BWA), Feed Rate(FR) and Spindle Speed(SS) on Top Wall Angle(TWA) and Top Wall Angle Surface Roughness(TWASR) have been studied. Wall angle increases with increasing tool diameter due to large contact area between tool and workpiece. As the step depth, feed rate and spindle speed increase,TWASR decreases with increasing tool diameter. As the step depth increasing, the hydrostatic stress is raised causing severe cracks in the deformed surface. Hence it was concluded that the proposed hybrid method was suitable for optimizing the factors and response. 展开更多
关键词 single point incremental forming AISI 316L taguchi grey relation analysis principal component analysis surface roughness scanning electron microscopy
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Analysis and Optimization of the Electrohydraulic Forming Process of Sinusoidal Corrugation Tubes
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作者 Da Cai Yinlong Song +2 位作者 Hao Jiang Guangyao Li Junjia Cui 《Fluid Dynamics & Materials Processing》 EI 2024年第4期873-887,共15页
Aluminum alloy thin-walled structures are widely used in the automotive industry due to their advantages related to light weight and crashworthiness.They can be produced at room temperature by the electrohydraulic for... Aluminum alloy thin-walled structures are widely used in the automotive industry due to their advantages related to light weight and crashworthiness.They can be produced at room temperature by the electrohydraulic forming process.In the present study,the influence of the related parameters on the forming quality of a 6063 aluminum alloy sinusoidal corrugation tube has been assessed.In particular,the orthogonal experimental design(OED)and central composite design(CCD)methods have been used.Through the range analysis and variance analysis of the experimental data,the influence degree of wire diameter(WD)and discharge energy(DE)on the forming quality was determined.Multiple regression analysis was performed using the response surface methodology.A prediction model for the attaching-die state coefficient was established accordingly.The following optimal arrangement of parameters was obtained(WD=0.759 mm,DE=2.926 kJ).The attaching-die state coefficient reached the peak value of 0.001.Better optimized wire diameter and discharge energy for a better attaching-die state could be screened by CCD compared with OED.The response surface method in CCD was more suitable for the design and optimization of the considered process parameters. 展开更多
关键词 Electrohydraulic forming aluminum alloy tube process parameters attaching-die state 1 Introduction
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Experimental study on the forming characteristics of 1.5 GPa ultrahigh-strength dual-phase steel
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作者 LI Ya LIAN Changwei HAN Fei 《Baosteel Technical Research》 CAS 2024年第3期10-15,共6页
The DP1500 steel series successfully produced by Baosteel is a marked improvement over the cold-rolled hot-dip galvanized dual-phase steel series.Sufficient parameter data related to forming characteristics are needed... The DP1500 steel series successfully produced by Baosteel is a marked improvement over the cold-rolled hot-dip galvanized dual-phase steel series.Sufficient parameter data related to forming characteristics are needed for the successful application of dual-phase steel series in engineering structures.Therefore,differences in the mech-anical properties,forming limit,hole expansion ratio,and stretch bend limit of the 1.5 GPa ultrahigh-strength steel,including DP1500,QP1500,and MS1500,have been systematically studied.Results show that the DP1500 exhibits good plastic deformation performance and approximately 5% uniform elongation,and its true major strain minimum on the forming limit curve(FLC_(0)) value is approximately 0.083,which is higher and lower than the FLC_(0) values of MS1500 and QP1500 of the same strength grade,respectively.DP1500 also exhibits good flanging and pore expansion capabilities and superior performance to QP1500 and MS1500.The minimum radius-to-thickness(R/T) ratio(1.4) of DP1500 in the 90° bend tests transverse to the rolling direction is between the R/T ratios of MS1500 and the QP1500.Overall,the formability performance of DP1500 is between that of MS1500 and QP1500.Its excellent crash energy absorption and formability performance render it a suitable structural component,and it has been successfully tested and verified on a typical complex ultrahigh-strength steel skeleton structure. 展开更多
关键词 forming limit hole expansion ratio ultrahigh-strength steel
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Recent research and development on forming for large magnesium alloy components with high mechanical properties 被引量:2
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作者 Zhimin Zhang Jianmin Yu +3 位作者 Yong Xue Beibei Dong Xi Zhao Qiang Wang 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2023年第11期4054-4081,共28页
The lightweight of high-end equipment relies on high mechanical properties magnesium(Mg) alloy structural components, because it is the best way to improve equipment service performance and reduce energy consumption. ... The lightweight of high-end equipment relies on high mechanical properties magnesium(Mg) alloy structural components, because it is the best way to improve equipment service performance and reduce energy consumption. This article summarizes the current progress and characteristics of large-scale high-performance Mg alloy components by analyzing the strengthening-toughening mechanisms, characteristics of plastic forming, and the preparation of large high mechanical properties forging blanks. Due to the lack of breakthroughs in the key technologies for forming large-scale Mg alloy components, their uniformity of mechanical properties and consistency are poor, the forming accuracy of components is low, and the production cost is high, which limit their engineering application and restrict the lightweight level of high-end equipment. In view of the above problems, the forming trends and research directions of large-scale and high mechanical properties Mg alloy components are proposed in this paper. It can provide help for the breakthrough of the key technology of large-scale Mg alloy components with high mechanical properties and expand the application of Mg alloy in high-end products. 展开更多
关键词 Mg alloys Wrought Mg alloys components Plastic forming Large-scale Mg alloys components High mechanical properties
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Local Buckling-Induced Forming Method to Produce Metal Bellows 被引量:1
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作者 Tianyin Zhang Dongqing Li +2 位作者 Tianjiao Xu Yongfeng Sui Xianhong Han 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第1期104-114,共11页
A novel buckling-induced forming method is proposed to produce metal bellows.The tube billet is firstly treated by local heating and cooling,and the axial loading is applied on both ends of the tube,then the buckling ... A novel buckling-induced forming method is proposed to produce metal bellows.The tube billet is firstly treated by local heating and cooling,and the axial loading is applied on both ends of the tube,then the buckling occurs at the designated position and forms a convolution.In this paper,a forming apparatus is designed and developed to produce both discontinuous and continuous bellows of 304 stainless steel,and their characteristics are discussed respectively.Furthermore,the influences of process parameters and geometric parameters on the final convolution profile are deeply studied based on FEM analysis.The results suggest that the steel bellows fabricated by the presented buckling-induced forming method have a uniform shape and no obvious reduction of wall thickness.Meanwhile,the forming force required in the process is quite small. 展开更多
关键词 Buckling-induced forming Dieless No wall-thinning Stainless-steel bellows
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Prediction and Verifcation of Forming Limit Diagrams Based on a Modifed Shear Failure Criterion
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作者 Haibo Wang Zipeng Wang +1 位作者 Yu Yan Yuanhui Xu 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第5期364-373,共10页
The forming limit diagram plays an important role in predicting the forming limit of sheet metals.Previous studies have shown that,the method to construct the forming limit diagram based on instability theory of the o... The forming limit diagram plays an important role in predicting the forming limit of sheet metals.Previous studies have shown that,the method to construct the forming limit diagram based on instability theory of the original shear failure criterion is efective and simple.The original shear instability criterion can accurately predict the left area of the forming limit diagram but not the right area.In this study,in order to improve the accuracy of the original shear failure criterion,a modifed shear failure criterion was proposed based on in-depth analysis of the original shear failure criterion.The detailed improvement strategies of the shear failure criterion and the complete calculation process are given.Based on the modifed shear failure criterion and diferent constitutive equations,the theoretical forming limit of TRIP780 steel and 5754O aluminum alloy sheet metals are calculated.By comparing the theoretical and experimental results,it is shown that proposed modifed shear failure criterion can predict the right area of forming limit more reasonably than the original shear failure criterion.The efect of the pre-strain and constitutive equation on the forming limits are also analyzed in depth.The modifed shear failure criterion proposed in this study provides an alternative and reliable method to predict forming limit of sheet metals. 展开更多
关键词 Modifed shear failure criterion Sheet metal forming forming limit diagram Loading path
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Numerical investigation of film forming characteristics and mass transfer enhancement in horizontal polycondensation kettle
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作者 Xupeng Chen Jintao Wu +2 位作者 Jianfei Sun Kunpeng Yu Jianzhong Yin 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2023年第11期31-42,共12页
The process of producing high viscosity polyester by transesterification polycondensation needs to adjust the operating conditions and equipment structure of pre-polycondensation kettle and final polycondensation kett... The process of producing high viscosity polyester by transesterification polycondensation needs to adjust the operating conditions and equipment structure of pre-polycondensation kettle and final polycondensation kettle to realize process intensification.In view of this,the fluid volume function method of computational fluid dynamics numerical simulation was used to investigate the film formation and surface renewal characteristics of horizontal polycondensation kettle under different operating conditions,including viscosity,rotating speed and liquid height.The results show that the viscosity and rotating speed were positively correlated with the film area and surface renewal in the pre-polycondensation stage.However,increasing the viscosity by several orders of magnitude in the final polycondensation kettle,the larger the film area and film thickness,but the overall surface renewal of the disk decreased.Therefore,a hexagonal hole disk is designed.By comparison,it is found that the film is more uniform,the surface update frequency is higher,and the power consumption can be reduced by more than 20%. 展开更多
关键词 Pre-polycondensation kettle Final polycondensation kettle Film forming characteristic Surface renewal Numerical simulation
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Design and analysis of longitudinal–flexural hybrid transducer for ultrasonic peen forming
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作者 Wuqin Li Yongyong Zhu +4 位作者 Xiaolong Lu Huafeng Li Ying Wei Pengwei Shang Bo Feng 《Nanotechnology and Precision Engineering》 EI CAS CSCD 2023年第4期30-39,共10页
Ultrasonic peen forming(UPF)is an emerging technology that exhibits great superiority in both its flexible operating modes and the deep residual stress that it produces compared with conventional plastic forming metho... Ultrasonic peen forming(UPF)is an emerging technology that exhibits great superiority in both its flexible operating modes and the deep residual stress that it produces compared with conventional plastic forming methods.Although ultrasonic transducers with longitudinal vibration have been widely studied,they have seldom been incorporated into UPF devices for machining in confined spaces.To meet the requirements of this type of machining,a sandwich-type piezoelectric transducer with coupled longitudinal-flexural vibrational modes is proposed.The basic structure of the transducer is designed to obtain large vibrational amplitudes in both modes.Experimental results obtained with a prototype device demonstrate the feasibility of the proposed transducer.The measured vibrational amplitude for the working face in the longitudinal vibrational mode is 1.0μm,and electrical matching increases this amplitude by 40%.The flexural vibration characteristics of the same prototype transducer are also tested and are found to be slightly smaller than those of longitudinal mode.The resultant working strokes of the UPF impact pins reach 1.7 mm and 1.2 mm in the longitudinal and flexural modes,respectively.The forming capability of the prototype has been evaluated via 15-min machining on standard 2024-T351 aluminum plates.After UPF,an improved surface morphology with lower surface roughness is obtained.The aluminum plate test piece has an apparent upper deformation with an arc height of 0.64 mm.The measured peak value of the compressive residual stress is around 250 MPa,appearing at a depth of 100μm.The proposed longitudinal-flexural hybrid transducer thus provides a high-performance tool for plate peen forming in confined spaces. 展开更多
关键词 Ultrasonic peen forming Piezoelectric transducer Longitudinal-flexural vibrational mode Modal analysis
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基于蒙特卡罗模拟的透射式XRD背景的定量分析
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作者 袁靖茜 黄宁 +2 位作者 何泽 彭博 王鹏 《原子能科学技术》 EI CAS CSCD 北大核心 2024年第2期441-450,共10页
XRD背景主要来源于空气、装置和样品中光子的散射,XRD分析需准确扣除背景,常用的扣背景方法具有一定的局限。蒙特卡罗模拟可实现光子的甄别与统计,因此可将其用于XRD背景来源的定量分析。相干散射的模拟中需考虑物质的Form Factor,这可... XRD背景主要来源于空气、装置和样品中光子的散射,XRD分析需准确扣除背景,常用的扣背景方法具有一定的局限。蒙特卡罗模拟可实现光子的甄别与统计,因此可将其用于XRD背景来源的定量分析。相干散射的模拟中需考虑物质的Form Factor,这可由Baró等的拟合式、独立原子模型或德拜公式给出;在20 keV能量及透射几何模式下,通过对骨、尼龙、水等物质的XRD模拟,对探测器中光子来源进行了区分和统计。结果表明,德拜公式计算的空气背景大于独立原子模型;空气散射在小角度时背景占比大,随散射角的增加从100%减小至40%以下,而样品中康普顿散射的计数占比则从0增大至60%以上。该方法可对不同样品组成以及复杂装置结构的XRD背景进行定量分析。 展开更多
关键词 蒙特卡罗模拟 XRD背景 Form Factor GEANT4
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Forming limit of textured AZ31B magnesium alloy sheet at different temperatures 被引量:13
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作者 黄光胜 张华 +2 位作者 高孝云 宋波 张雷 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2011年第4期836-843,共8页
Repeated unidirectional bending (RUB) was carried out to improve the texture of commercial AZ31B magnesium alloy sheets. All specimens were prepared in the rolling direction. The forming limit diagrams (FLDs) of A... Repeated unidirectional bending (RUB) was carried out to improve the texture of commercial AZ31B magnesium alloy sheets. All specimens were prepared in the rolling direction. The forming limit diagrams (FLDs) of AZ31B magnesium alloy sheet were determined experimentally by conducting stretch-forming tests at room temperature, 100, 200 and 300 ℃ Compared with the as-received sheet, the lowest limited strain of AZ31B magnesium alloy sheet with tilted texture in the FLD increased by 79% at room temperature and 104% at 100 ℃. The texture also affected the extension of the forming limit curves (FLC) in the FLD. However, the FLCs of two kinds of sheets almost overlapped at temperature above 200 ℃. It can be concluded that the reduction of (0002) texture intensity is effective to the improvement of formability not only at room temperature but also at low-and-medium temperature. The effect of texture on FLDs becomes weak with increasing temperature. 展开更多
关键词 magnesium alloy sheet repeated unidirectional bending texture FORMABILITY forming limit diagram
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Forming defects in aluminum alloy hot stamping of side-door impact beam 被引量:12
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作者 周靖 王宝雨 +2 位作者 林建国 傅垒 马闻宇 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2014年第11期3611-3620,共10页
The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive... The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s. 展开更多
关键词 aluminum alloy hot stamping forming defects numerical simulation blank holder force
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Creep age forming of 2124 aluminum alloy with single/double curvature 被引量:7
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作者 张劲 邓运来 +2 位作者 李思宇 陈泽宇 张新明 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2013年第7期1922-1929,共8页
In order to investigate the springback rules, the variation characteristics of physical property and microstructure in bending creep age forming process, a series of creep forming tests of 2124 aluminum alloy were con... In order to investigate the springback rules, the variation characteristics of physical property and microstructure in bending creep age forming process, a series of creep forming tests of 2124 aluminum alloy were conducted based on three kinds of single and double curvature forming tools. The results show that the spingback rate would be the minimum under the optimal coupling conditions among the temperature, aging time and internal stress state of material. Difference exists in the two directions of the formed sample with double curvature, but the curvature variation keeps the same. Yield strength, ultimate tensile strength and fracture toughness of the double curvature formed sample appear to be higher than those of the single curvature formed sample under the same aging condition, but the elongation and the anisotropy are opposite. 展开更多
关键词 SPRINGBACK creep age forming double curvature bending 2124 aluminum alloy
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Influence of forming process on three-dimensional morphology of TiB_2 particles in Al-Ti-B alloys 被引量:10
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作者 李鹏廷 李云国 +1 位作者 聂金凤 刘相法 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第3期564-570,共7页
A series of Al-Ti-B master alloys were prepared by different preparation routes,and the TiB2 particles in the master alloys were extracted and analyzed.It is found that the forming process has significant influence on... A series of Al-Ti-B master alloys were prepared by different preparation routes,and the TiB2 particles in the master alloys were extracted and analyzed.It is found that the forming process has significant influence on the three-dimensional morphology of TiB2 particles.Different preparation routes result in different reaction forms,which accounts for the morphology variation of TiB2 particles.When the Al-Ti-B master alloy is prepared using "halide salt" route,TiB2 particles exhibit hexagonal platelet morphology and are independent with each other.In addition,the reaction temperature almost does not have influence on the morphology of TiB2 particles.However,TiB2 particles exhibit different morphologies at different reaction temperatures when the master alloys are prepared with Al-3B and Ti sponge.When the master alloy is prepared at 850 ℃,a kind of TiB2 particle agglomeration forms with a size larger than 5 μm.The TiB2 particles change to layered stacking morphology even dendritic morphology with the reaction temperature reaching up to 1200 ℃. 展开更多
关键词 Al-Ti-B alloy TIB2 forming process three-dimensional morphology
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Flexible-die forming process with solid granule medium on sheet metal 被引量:13
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作者 董国疆 赵长财 曹秒艳 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2013年第9期2666-2677,共12页
Certain non-metallic granules (NMG) were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, no... Certain non-metallic granules (NMG) were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, not only the volume compression ratio curve but also the extended Drucker-Prager linear model were obtained. In addition, through the friction strength tests, parameters of the Mohr-Coulomb model were gained, which proved in basic agreement with those of the extended Drucker-Prager linear model. Additionally, curves of the friction coefficients between the NMG and the sheet metal trader different pressures were also obtained. Based on the material performance experiments, numerical analysis in respect of flexible-die forming process with solid granule medium (SGM) was conducted. The die and device for experiments of solid granule medium forming (SGMF) on sheet metal were designed and manufactured. Typical parabolic parts were successfully trial-produced. The tests and simulation results show that the sheet formability is significantly improved for the extraordinary friction performance during interaction between the SGM and the sheet metal surface. The process control and die structure are simple, and the shaped work-pieces enjoy many advantages, such as satisfactory surface quality and favorable die fitability, which offers a brand-new method and means for processing and preparation of sheet metals. 展开更多
关键词 solid granules medium forming DRAWING sheet metal finite element simulation
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Microstructure and mechanical properties of 2A12 aluminum alloy after age forming 被引量:7
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作者 陈国清 付雪松 +1 位作者 赵飞 周文龙 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第8期1975-1980,共6页
The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demo... The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demonstrate that the grains are further squashed and elongated compared with artificial aging due to the existence of the applied stress during the age forming. Meanwhile, the precipitated phases change from circle shape with random orientation of age forming to long strip shape with uniform orientation of artificial aging. The dislocation configuration in samples changes from ring dislocation or helical dislocation of the artificial aging to long and straight dislocation of the age forming. Otherwise, age forming slightly reduces the tensile properties and fracture toughness of the alloy and enhances its fatigue crack growth rate. 展开更多
关键词 2A12 aluminum alloy age forming stress orientation effect mechanical properties
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Advance and trend of friction study in plastic forming 被引量:9
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作者 王丹 杨合 李恒 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2014年第5期1263-1272,共10页
Friction is a critical issue in plastic forming which influences forming force, metal flow, forming quality and service life of die. Since friction is a highly nonlinear physical phenomenon which is interactively affe... Friction is a critical issue in plastic forming which influences forming force, metal flow, forming quality and service life of die. Since friction is a highly nonlinear physical phenomenon which is interactively affected by so many factors, great efforts have been made to study the friction mechanism and controlling. The research progress of friction issues in plastic forming was summarized and discussed from four aspects: testing, characterizing, modeling and optimization/controlling. Considering urgent demands for green, efficient and precise forming of high-performance, lightweight and complex components in high-tech industries such as aerospace and automotive, the trends and challenges of friction study in plastic forming were proposed. 展开更多
关键词 plastic forming friction model LUBRICANT friction coefficient
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