In this study,we designed an oil-filled motor that can be used at full-ocean depths,and investigated the friction losses caused by the rotating seal and the properties of the oil.The direct current(DC)motor is encapsu...In this study,we designed an oil-filled motor that can be used at full-ocean depths,and investigated the friction losses caused by the rotating seal and the properties of the oil.The direct current(DC)motor is encapsulated in an aluminum alloy housing.A rubber diaphragm is used to balance the internal and external pressures so that the motor can work on the seabed without pressure difference.To study the resistance caused by the rotating seal,a numerical model of the Glyd ring and the rotating shaft was established.Results from a rotational torque test agreed with those from numerical analysis.The kinematic viscosity of four oils was measured at 1-25℃.Oil bath experiments in an incubator showed that the resistance from oil is highly correlated with its dynamic viscosity.Dimethicone appears to be very suitable as an insulating oil for these motors.The working characteristics of the motor were tested in a high-pressure chamber.The results showed that the motor needs to overcome higher oil resistance under higher pressure.A prototype of a pressure-adaptive motor was designed and applied successfully in the hadal zone at a water depth of more than 10000 m.展开更多
According to the dimensional tolerances on hydrodynamic journal bearing system, a nonlinear oil film force model was established,and the Reynolds' equation was solved by adopting finite difference method. In order...According to the dimensional tolerances on hydrodynamic journal bearing system, a nonlinear oil film force model was established,and the Reynolds' equation was solved by adopting finite difference method. In order to fulfill different dimensional tolerances in the system,adopting 2kfactor design and using the eccentricity ratio corresponding to the stability critical curve,the effects of the friction power loss brought by the dimensional tolerances of the dynamic viscosity,bearing width,bearing diameter and journal diameter were analyzed. The effect on dynamic characteristics of the hydrodynamic journal bearing system was quantitatively analyzed,and the nonlinear dynamic analysis, modeling and calculation methods were studied while considering the manufacturing tolerances. The results show that in contrast to the impacts of the tolerances in journal diameter,dynamic viscosity and bearing width,the bearing diameter tolerance would lead to the rise in the power loss, and the dimensional tolerances have different degrees of impacts on the journal bearing system. The friction power loss decreased as the eccentricity ratio increased, and when the eccentricity ratio was 0. 695 the power loss came to the minimum.The investigation would find the best solution and reduce energy consumption,then control varieties of nonlinear dynamical behavior effectively,and provide a theoretical basis for hydrodynamic journal bearing system in parameter design.展开更多
We focus on the friction loss measurement and reduction of the timing belt guide plates of a fourcylinder gasoline engine. To minimize the friction loss caused by the dynamic friction of the guide plates during timing...We focus on the friction loss measurement and reduction of the timing belt guide plates of a fourcylinder gasoline engine. To minimize the friction loss caused by the dynamic friction of the guide plates during timing belt motion and improve the efficiency of the internal combustion engine(ICE), we adopt four different plastic materials in fabricating the guide plates. With controlled engine boundary conditions and operational modes, an AVL electric dynamometer is used to measure the output of the engine. The results indicate that selecting polytetrafluoroethylene(PTFE) as the additive in fabricating the guide plates can effectively reduce the friction loss, so that the output torque and output power of the engine can be improved, thus reducing fuel consumptions. This work also has positive impact on the efficiency optimization of similar ICEs.展开更多
Carbon nanotubes (CNTs) were coated by tungsten layer using metal organic chemical vapor deposition process with tungsten hexacarbonyl as a precursor. The W-coated CNTs (W-CNTs) were dispersed into Cu powders by m...Carbon nanotubes (CNTs) were coated by tungsten layer using metal organic chemical vapor deposition process with tungsten hexacarbonyl as a precursor. The W-coated CNTs (W-CNTs) were dispersed into Cu powders by magnetic stirring process and then the mixed powders were consolidated by spark plasma sintering to fabricate W-CNTs/Cu composites. The CNTs/Cu composites were fabricated using the similafprocesses. The friction coefficient and mass wear loss of W-CNTs/Cu and CNTs/Cu composites were studied. The results showed that the W-CNT content, interfacial bonding situation, and applied load could influence the friction coefficient and wear loss of W-CNTs/Cu com- posites. When the W-CNT content was 1.0 wt.%, the W-CNTs/Cu composites got the minimum friction coefficient and wear loss, which were decreased by 72.1% and 47.6%, respectively, compared with pure Cu specimen. The friction coefficient and wear loss of W-CNTs/Cu composites were lower than those of CNTs/Cu composites, which was due to that the interracial bonding at (W-CNTs)-Cu interface was better than that at CNTs-Cu interface. The friction coefficient of composites did not vary obviously with increasing applied load, while the wear loss of composites increased significantly with the increase of applied load.展开更多
The variation of the friction coefficient of the CuAlBi alloy at different connecting loading and friction speed were investigated by using MMU-5G sliding friction-wear tester, besides, the wear mass loss of the CuAlB...The variation of the friction coefficient of the CuAlBi alloy at different connecting loading and friction speed were investigated by using MMU-5G sliding friction-wear tester, besides, the wear mass loss of the CuAlBi alloy was measured, and the influence of loading and rotation speed on friction and wear properties of CuAlBi alloy was also discussed. The results show that the friction coefficient increase then decrease with increase of connecting loading as well as decreases with increase of friction speed, and the wear loss mass increases with increase of connecting loading and friction speed. As a result, the wear failure form of CuAlBi alloy is mainly ploughing.展开更多
基金supported by the National Key R&D Program of China(No.2018YFC0310601)the Strategic Priority Research Program of the Chinese Academy of Science(No.XDA22000000)+1 种基金the National Key Research and Development Program of China(Nos.2016YFC0300800 and 2017YFC006500)the Key Program of Sanya Yazhouwan,China。
文摘In this study,we designed an oil-filled motor that can be used at full-ocean depths,and investigated the friction losses caused by the rotating seal and the properties of the oil.The direct current(DC)motor is encapsulated in an aluminum alloy housing.A rubber diaphragm is used to balance the internal and external pressures so that the motor can work on the seabed without pressure difference.To study the resistance caused by the rotating seal,a numerical model of the Glyd ring and the rotating shaft was established.Results from a rotational torque test agreed with those from numerical analysis.The kinematic viscosity of four oils was measured at 1-25℃.Oil bath experiments in an incubator showed that the resistance from oil is highly correlated with its dynamic viscosity.Dimethicone appears to be very suitable as an insulating oil for these motors.The working characteristics of the motor were tested in a high-pressure chamber.The results showed that the motor needs to overcome higher oil resistance under higher pressure.A prototype of a pressure-adaptive motor was designed and applied successfully in the hadal zone at a water depth of more than 10000 m.
基金National Natural Science Foundations of China(No.11272100,No.50865001)
文摘According to the dimensional tolerances on hydrodynamic journal bearing system, a nonlinear oil film force model was established,and the Reynolds' equation was solved by adopting finite difference method. In order to fulfill different dimensional tolerances in the system,adopting 2kfactor design and using the eccentricity ratio corresponding to the stability critical curve,the effects of the friction power loss brought by the dimensional tolerances of the dynamic viscosity,bearing width,bearing diameter and journal diameter were analyzed. The effect on dynamic characteristics of the hydrodynamic journal bearing system was quantitatively analyzed,and the nonlinear dynamic analysis, modeling and calculation methods were studied while considering the manufacturing tolerances. The results show that in contrast to the impacts of the tolerances in journal diameter,dynamic viscosity and bearing width,the bearing diameter tolerance would lead to the rise in the power loss, and the dimensional tolerances have different degrees of impacts on the journal bearing system. The friction power loss decreased as the eccentricity ratio increased, and when the eccentricity ratio was 0. 695 the power loss came to the minimum.The investigation would find the best solution and reduce energy consumption,then control varieties of nonlinear dynamical behavior effectively,and provide a theoretical basis for hydrodynamic journal bearing system in parameter design.
基金the Shanghai Automotive Industry Science and Technology Development Foundation(No.1614)
文摘We focus on the friction loss measurement and reduction of the timing belt guide plates of a fourcylinder gasoline engine. To minimize the friction loss caused by the dynamic friction of the guide plates during timing belt motion and improve the efficiency of the internal combustion engine(ICE), we adopt four different plastic materials in fabricating the guide plates. With controlled engine boundary conditions and operational modes, an AVL electric dynamometer is used to measure the output of the engine. The results indicate that selecting polytetrafluoroethylene(PTFE) as the additive in fabricating the guide plates can effectively reduce the friction loss, so that the output torque and output power of the engine can be improved, thus reducing fuel consumptions. This work also has positive impact on the efficiency optimization of similar ICEs.
基金financially supported by the National Natural Science Foundation of China (No.50971020)National HighTech Research and Development Program of China (No.2009AA03Z116)
文摘Carbon nanotubes (CNTs) were coated by tungsten layer using metal organic chemical vapor deposition process with tungsten hexacarbonyl as a precursor. The W-coated CNTs (W-CNTs) were dispersed into Cu powders by magnetic stirring process and then the mixed powders were consolidated by spark plasma sintering to fabricate W-CNTs/Cu composites. The CNTs/Cu composites were fabricated using the similafprocesses. The friction coefficient and mass wear loss of W-CNTs/Cu and CNTs/Cu composites were studied. The results showed that the W-CNT content, interfacial bonding situation, and applied load could influence the friction coefficient and wear loss of W-CNTs/Cu com- posites. When the W-CNT content was 1.0 wt.%, the W-CNTs/Cu composites got the minimum friction coefficient and wear loss, which were decreased by 72.1% and 47.6%, respectively, compared with pure Cu specimen. The friction coefficient and wear loss of W-CNTs/Cu composites were lower than those of CNTs/Cu composites, which was due to that the interracial bonding at (W-CNTs)-Cu interface was better than that at CNTs-Cu interface. The friction coefficient of composites did not vary obviously with increasing applied load, while the wear loss of composites increased significantly with the increase of applied load.
文摘The variation of the friction coefficient of the CuAlBi alloy at different connecting loading and friction speed were investigated by using MMU-5G sliding friction-wear tester, besides, the wear mass loss of the CuAlBi alloy was measured, and the influence of loading and rotation speed on friction and wear properties of CuAlBi alloy was also discussed. The results show that the friction coefficient increase then decrease with increase of connecting loading as well as decreases with increase of friction speed, and the wear loss mass increases with increase of connecting loading and friction speed. As a result, the wear failure form of CuAlBi alloy is mainly ploughing.