According to the dimensional tolerances on hydrodynamic journal bearing system, a nonlinear oil film force model was established,and the Reynolds' equation was solved by adopting finite difference method. In order...According to the dimensional tolerances on hydrodynamic journal bearing system, a nonlinear oil film force model was established,and the Reynolds' equation was solved by adopting finite difference method. In order to fulfill different dimensional tolerances in the system,adopting 2kfactor design and using the eccentricity ratio corresponding to the stability critical curve,the effects of the friction power loss brought by the dimensional tolerances of the dynamic viscosity,bearing width,bearing diameter and journal diameter were analyzed. The effect on dynamic characteristics of the hydrodynamic journal bearing system was quantitatively analyzed,and the nonlinear dynamic analysis, modeling and calculation methods were studied while considering the manufacturing tolerances. The results show that in contrast to the impacts of the tolerances in journal diameter,dynamic viscosity and bearing width,the bearing diameter tolerance would lead to the rise in the power loss, and the dimensional tolerances have different degrees of impacts on the journal bearing system. The friction power loss decreased as the eccentricity ratio increased, and when the eccentricity ratio was 0. 695 the power loss came to the minimum.The investigation would find the best solution and reduce energy consumption,then control varieties of nonlinear dynamical behavior effectively,and provide a theoretical basis for hydrodynamic journal bearing system in parameter design.展开更多
For tribological investigations of automotive brakes, both full and reduced scale brake dynamometers are used. Full scale brake dynamometers test the entire brake system, including caliper, brake pad, brake disk, whee...For tribological investigations of automotive brakes, both full and reduced scale brake dynamometers are used. Full scale brake dynamometers test the entire brake system, including caliper, brake pad, brake disk, wheel suspension, etc. The AUT （automated universal tribotester） is a reduced scale brake dynamometer with a pin on disk test configuration. A brake pad specimen is used as the pin and a brake disk is used as the counter body. Compared to full scale brake dynamometers, the AUT encounters fewer influences from the test systems themselves. The AUT was developed at the Institute of Dynamics and Vibrations in Braunschweig. It can be used for high frequency analyses of the coefficient of friction, and investigations of the boundary layer between brake pad and disk, along with the associated NVH behaviors. A digital camera and two laser triangulation sensors are used for optical investigations of the brake pad and brake disk [1, 2]. The focus of this paper is the development of a new control feature of the AUT. The AUT employs a compactRIO from National Instruments as its measurement and control device. The velocity and position control loops are implemented in the compactRIO＇s FPGA along with high frequency synchronous measurement data acquisition. Its real-time controller coordinates the measurement and the storage of measured data. The test device has three degrees of freedom： normal load, sliding speed, and temperature, all of which can be defined by the user for each brake application. New control strategies based on the friction force as a feedback parameter allow for the implementation of new features. In this paper, the realization of measurements with constant friction power throughout the friction procedure will be shown. This new degree of freedom in the friction measurements enables investigations to be carried out in which it is necessary to bring a specific energy in the friction process. In this paper, a p-controller on the real-time system calculates the required set point for the position control loop. The new feature is verified through a benchmark test [6]. Based on the control loop with the friction force as the feedback parameter, it is also possible to emulate in-stop brakes with virtual inertia. In this way, many other types of full scale brake dynamometers can be simulated. The long-term aim is the identification of the influence of test devices on the test results.展开更多
By monitoring the line voltage and current of the driving motor during linear friction welding （ LFW） of GH4169 superalloy, the frictional power of the rubbing interface between two components to be joined was detec...By monitoring the line voltage and current of the driving motor during linear friction welding （ LFW） of GH4169 superalloy, the frictional power of the rubbing interface between two components to be joined was detected. The data was recorded by a data acquisition card and processed by the LabVIEW software. By analyzing the evolution of frictional power, the joint formation mechanism was discussed. The curves of the measured basic variables （frictional power, axial shortening, interfacial temperature and axial pressure） reflected the characteristics of the LFW process and offered an effective way for welding parameter optimization.展开更多
基金National Natural Science Foundations of China(No.11272100,No.50865001)
文摘According to the dimensional tolerances on hydrodynamic journal bearing system, a nonlinear oil film force model was established,and the Reynolds' equation was solved by adopting finite difference method. In order to fulfill different dimensional tolerances in the system,adopting 2kfactor design and using the eccentricity ratio corresponding to the stability critical curve,the effects of the friction power loss brought by the dimensional tolerances of the dynamic viscosity,bearing width,bearing diameter and journal diameter were analyzed. The effect on dynamic characteristics of the hydrodynamic journal bearing system was quantitatively analyzed,and the nonlinear dynamic analysis, modeling and calculation methods were studied while considering the manufacturing tolerances. The results show that in contrast to the impacts of the tolerances in journal diameter,dynamic viscosity and bearing width,the bearing diameter tolerance would lead to the rise in the power loss, and the dimensional tolerances have different degrees of impacts on the journal bearing system. The friction power loss decreased as the eccentricity ratio increased, and when the eccentricity ratio was 0. 695 the power loss came to the minimum.The investigation would find the best solution and reduce energy consumption,then control varieties of nonlinear dynamical behavior effectively,and provide a theoretical basis for hydrodynamic journal bearing system in parameter design.
文摘For tribological investigations of automotive brakes, both full and reduced scale brake dynamometers are used. Full scale brake dynamometers test the entire brake system, including caliper, brake pad, brake disk, wheel suspension, etc. The AUT （automated universal tribotester） is a reduced scale brake dynamometer with a pin on disk test configuration. A brake pad specimen is used as the pin and a brake disk is used as the counter body. Compared to full scale brake dynamometers, the AUT encounters fewer influences from the test systems themselves. The AUT was developed at the Institute of Dynamics and Vibrations in Braunschweig. It can be used for high frequency analyses of the coefficient of friction, and investigations of the boundary layer between brake pad and disk, along with the associated NVH behaviors. A digital camera and two laser triangulation sensors are used for optical investigations of the brake pad and brake disk [1, 2]. The focus of this paper is the development of a new control feature of the AUT. The AUT employs a compactRIO from National Instruments as its measurement and control device. The velocity and position control loops are implemented in the compactRIO＇s FPGA along with high frequency synchronous measurement data acquisition. Its real-time controller coordinates the measurement and the storage of measured data. The test device has three degrees of freedom： normal load, sliding speed, and temperature, all of which can be defined by the user for each brake application. New control strategies based on the friction force as a feedback parameter allow for the implementation of new features. In this paper, the realization of measurements with constant friction power throughout the friction procedure will be shown. This new degree of freedom in the friction measurements enables investigations to be carried out in which it is necessary to bring a specific energy in the friction process. In this paper, a p-controller on the real-time system calculates the required set point for the position control loop. The new feature is verified through a benchmark test [6]. Based on the control loop with the friction force as the feedback parameter, it is also possible to emulate in-stop brakes with virtual inertia. In this way, many other types of full scale brake dynamometers can be simulated. The long-term aim is the identification of the influence of test devices on the test results.
基金The work is supported by the National Natural Science Foundation of China （51005180） , the Fok Ying-Tong Education Foundation for Young Teachers in the Higher Education Institutions of China （131052） and Fundamental Research Fund of Northwestern Polytechnical University （JC201233）.
文摘By monitoring the line voltage and current of the driving motor during linear friction welding （ LFW） of GH4169 superalloy, the frictional power of the rubbing interface between two components to be joined was detected. The data was recorded by a data acquisition card and processed by the LabVIEW software. By analyzing the evolution of frictional power, the joint formation mechanism was discussed. The curves of the measured basic variables （frictional power, axial shortening, interfacial temperature and axial pressure） reflected the characteristics of the LFW process and offered an effective way for welding parameter optimization.
