Tribological and wear performance of centrifuge cast functional graded copper based composite at dry sliding conditions

Non lubricated slide performance of functional grade copper matrix composite,fabricated using horizontal centrifuge cast technique was investigated using pin-on-disc tribo-tester.Rate of wear and friction coefficient of the inner wall thickness of hollow cylindrical cast specimen was analyzed using Taguchi based L27 orthogonal array,where the percentage of graphite particles were observed higher.Variable process parameters those influenced the rate of wear directly or indirectly were:applied load(15,25 and 35 N),slide velocity(1.5,2.5 and 3.5 m/s)and slide distance(750,1500 and 2250 m).Rate of wear and friction coefficient showed a proportional dependency with applied load and slide distance,whereas showing a decline during intermediate slide velocity.Signal-to-Noise ratio predicted the minimal tribo-condition,on‘smaller-the-better’basis.Analysis of Variance technique quantified the influence of affecting parameters,along with their interactions.Regression analysis was utilized for the validation of the experimental data.Micrographs and scanning electron microscopy exhibited the wear mechanisms and mechanically mixed layer formation during worn surfaces analysis.

TORSIONAL IMPACT RESPONSE OF A PENNY-SHAPED CRACK IN A FUNCTIONAL GRADED STRIP

The torsional impact response of a penny-shaped crack in a nonhomogeneous strip is considered. The shear modulus is assumed to be functionally graded such that the mathematics is tractable. Laplace and Hankel transforms were used to reduce the problem to solving a Fredholm integral equation. The crack tip stress field is obtained by considering the asymptotic behavior of Bessel function. Explicit expressions of both the dynamic stress intensity factor and the energy density factor were derived.And it is shown that, as crack driving force, they are equivalent for the present crack problem. Investigated are the effects of material nonhomogeneity and (strip's) highness on the dynamic fracture behavior. Numerical results reveal that the peak of the dynamic stress intensity factor can be suppressed by increasing the nonhomogeneity parameter of the shear modulus, and that the dynamic behavior varies little with the adjusting of the strip's highness.

Parametric resonance of axially functionally graded pipes conveying pulsating fluid

Based on the generalized Hamilton's principle,the nonlinear governing equation of an axially functionally graded(AFG)pipe is established.The non-trivial equilibrium configuration is superposed by the modal functions of a simply supported beam.Via the direct multi-scale method,the response and stability boundary to the pulsating fluid velocity are solved analytically and verified by the differential quadrature element method(DQEM).The influence of Young's modulus gradient on the parametric resonance is investigated in the subcritical and supercritical regions.In general,the pipe in the supercritical region is more sensitive to the pulsating excitation.The nonlinearity changes from hard to soft,and the non-trivial equilibrium configuration introduces more frequency components to the vibration.Besides,the increasing Young's modulus gradient improves the critical pulsating flow velocity of the parametric resonance,and further enhances the stability of the system.In addition,when the temperature increases along the axial direction,reducing the gradient parameter can enhance the response asymmetry.This work further complements the theoretical analysis of pipes conveying pulsating fluid.

Exact solution for thermal vibration of multi-directional functionally graded porous plates submerged in fluid medium

An analytical method for analyzing the thermal vibration of multi-directional functionally graded porous rectangular plates in fluid media with novel porosity patterns is developed in this study.Mechanical properties of MFG porous plates change according to the length,width,and thickness directions for various materials and the porosity distribution which can be widely applied in many fields of engineering and defence technology.Especially,new porous rules that depend on spatial coordinates and grading indexes are proposed in the present work.Applying Hamilton's principle and the refined higher-order shear deformation plate theory,the governing equation of motion of an MFG porous rectangular plate in a fluid medium(the fluid-plate system)is obtained.The fluid velocity potential is derived from the boundary conditions of the fluid-plate system and is used to compute the extra mass.The GalerkinVlasov solution is used to solve and give natural frequencies of MFG porous plates with various boundary conditions in a fluid medium.The validity and reliability of the suggested method are confirmed by comparing numerical results of the present work with those from available works in the literature.The effects of different parameters on the thermal vibration response of MFG porous rectangular plates are studied in detail.These findings demonstrate that the behavior of the structure within a liquid medium differs significantly from that within a vacuum medium.Thereby,they offer appropriate operational approaches for the structure when employed in various mediums.

Free vibration and buckling analysis of polymeric composite beams reinforced by functionally graded bamboo fbers

Natural fibers have been extensively researched as reinforcement materials in polymers on account of their environmental and economic advantages in comparison with synthetic fibers in the recent years.Bamboo fibers are renowned for their good mechanical properties,abundance,and short cycle growth.As beams are one of the fundamental structural components and are susceptible to mechanical loads in engineering applications,this paper performs a study on the free vibration and buckling responses of bamboo fiber reinforced composite(BFRC)beams on the elastic foundation.Three different functionally graded(FG)layouts and a uniform one are the considered distributions for unidirectional long bamboo fibers across the thickness.The elastic properties of the composite are determined with the law of mixture.Employing Hamilton’s principle,the governing equations of motion are obtained.The generalized differential quadrature method(GDQM)is then applied to the equations to obtain the results.The achieved outcomes exhibit that the natural frequency and buckling load values vary as the fiber volume fractions and distributions,elastic foundation stiffness values,and boundary conditions(BCs)and slenderness ratio of the beam change.Furthermore,a comparative study is conducted between the derived analysis outcomes for BFRC and homogenous polymer beams to examine the effectiveness of bamboo fibers as reinforcement materials,demonstrating the significant enhancements in both vibration and buckling responses,with the exception of natural frequencies for cantilever beams on the Pasternak foundation with the FG-◇fiber distribution.Eventually,the obtained analysis results of BFRC beams are also compared with those for carbon nanotube reinforced composite(CNTRC)beams found in the literature,indicating that the buckling loads and natural frequencies of BFRC beams are lower than those of CNTRC beams.

Transfer matrix method for free and forced vibrations of multi-level functionally graded material stepped beams with different boundary conditions

Functionally graded materials(FGMs)are a novel class of composite materials that have attracted significant attention in the field of engineering due to their unique mechanical properties.This study aims to explore the dynamic behaviors of an FGM stepped beam with different boundary conditions based on an efficient solving method.Under the assumptions of the Euler-Bernoulli beam theory,the governing differential equations of an individual FGM beam are derived with Hamilton’s principle and decoupled via the separation-of-variable approach.Then,the free and forced vibrations of the FGM stepped beam are solved with the transfer matrix method(TMM).Two models,i.e.,a three-level FGM stepped beam and a five-level FGM stepped beam,are considered,and their natural frequencies and mode shapes are presented.To demonstrate the validity of the method in this paper,the simulation results by ABAQUS are also given.On this basis,the detailed parametric analyses on the frequencies and dynamic responses of the three-level FGM stepped beam are carried out.The results show the accuracy and efficiency of the TMM.

Dynamic Characteristics of Functionally Graded Timoshenko Beams by Improved Differential Quadrature Method

This study proposes an effective method to enhance the accuracy of the Differential Quadrature Method(DQM)for calculating the dynamic characteristics of functionally graded beams by improving the form of discrete node distribution.Firstly,based on the first-order shear deformation theory,the governing equation of free vibration of a functionally graded beam is transformed into the eigenvalue problem of ordinary differential equations with respect to beam axial displacement,transverse displacement,and cross-sectional rotation angle by considering the effects of shear deformation and rotational inertia of the beam cross-section.Then,ignoring the shear deformation of the beam section and only considering the effect of the rotational inertia of the section,the governing equation of the beam is transformed into the eigenvalue problem of ordinary differential equations with respect to beam transverse displacement.Based on the differential quadrature method theory,the eigenvalue problem of ordinary differential equations is transformed into the eigenvalue problem of standard generalized algebraic equations.Finally,the first several natural frequencies of the beam can be calculated.The feasibility and accuracy of the improved DQM are verified using the finite element method(FEM)and combined with the results of relevant literature.

A Hybrid Level Set Optimization Design Method of Functionally Graded Cellular Structures Considering Connectivity

With the continuous advancement in topology optimization and additive manufacturing(AM)technology,the capability to fabricate functionally graded materials and intricate cellular structures with spatially varying microstructures has grown significantly.However,a critical challenge is encountered in the design of these structures–the absence of robust interface connections between adjacent microstructures,potentially resulting in diminished efficiency or macroscopic failure.A Hybrid Level Set Method(HLSM)is proposed,specifically designed to enhance connectivity among non-uniform microstructures,contributing to the design of functionally graded cellular structures.The HLSM introduces a pioneering algorithm for effectively blending heterogeneous microstructure interfaces.Initially,an interpolation algorithm is presented to construct transition microstructures seamlessly connected on both sides.Subsequently,the algorithm enables the morphing of non-uniform unit cells to seamlessly adapt to interconnected adjacent microstructures.The method,seamlessly integrated into a multi-scale topology optimization framework using the level set method,exhibits its efficacy through numerical examples,showcasing its prowess in optimizing 2D and 3D functionally graded materials(FGM)and multi-scale topology optimization.In essence,the pressing issue of interface connections in complex structure design is not only addressed but also a robust methodology is introduced,substantiated by numerical evidence,advancing optimization capabilities in the realm of functionally graded materials and cellular structures.

Functionally graded structure of a nitride-strengthened Mg_(2)Si-based hybrid composite

The ex-situ incorporation of the secondary SiC reinforcement,along with the in-situ incorporation of the tertiary and quaternary Mg_(3)N_(2) and Si_(3)N_(4) phases,in the primary matrix of Mg_(2)Si is employed in order to provide ultimate wear resistance based on the laser-irradiation-induced inclusion of N_(2) gas during laser powder bed fusion.This is substantialized based on both the thermal diffusion-and chemical reactionbased metallurgy of the Mg_(2)Si–SiC/nitride hybrid composite.This study also proposes a functional platform for systematically modulating a functionally graded structure and modeling build-direction-dependent architectonics during additive manufacturing.This strategy enables the development of a compositional gradient from the center to the edge of each melt pool of the Mg_(2)Si–SiC/nitride hybrid composite.Consequently,the coefficient of friction of the hybrid composite exhibits a 309.3%decrease to–1.67 compared to–0.54 for the conventional nonreinforced Mg_(2)Si structure,while the tensile strength exhibits a 171.3%increase to 831.5 MPa compared to 485.3 MPa for the conventional structure.This outstanding mechanical behavior is due to the(1)the complementary and synergistic reinforcement effects of the SiC and nitride compounds,each of which possesses an intrinsically high hardness,and(2)the strong adhesion of these compounds to the Mg_(2)Si matrix despite their small sizes and low concentrations.

Numerical Analysis of Permeability of Functionally Graded Scaffolds

In this work,we numerically study the hydrodynamic permeability of new-generation artificial porous materials used as scaffolds for cell growth in a perfusion bioreactor.We consider two popular solid matrix designs based on triply periodic minimal surfaces,the Schwarz P(primitive)and D(diamond)surfaces,which enable the creation of materials with controlled porosity gradients.The latter property is crucial for regulating the shear stress field in the pores of the scaffold,which makes it possible to control the intensity of cell growth.The permeability of functionally graded materials is studied within the framework of both a microscopic approach based on the Navier-Stokes equation and an averaged description of the liquid filtration through a porous medium based on the equations of the Darcy or Forchheimer models.We calculate the permeability coefficients for both types of solid matrices formed by Schwarz surfaces,study their properties concerning forward and reverse fluid flows,and determine the ranges of Reynolds number for which the description within the Darcy or Forchheimer model is applicable.Finally,we obtain a shear stress field that varies along the sample,demonstrating the ability to tune spatially the rate of tissue growth.

Size-dependent thermomechanical vibration characteristics of rotating pre-twisted functionally graded shear deformable microbeams

A three-dimensional(3D)thermomechanical vibration model is developed for rotating pre-twisted functionally graded(FG)microbeams according to the refined shear deformation theory(RSDT)and the modified couple stress theory(MCST).The material properties are assumed to follow a power-law distribution along the chordwise direction.The model introduces one axial stretching variable and four transverse deflection variables including two pure bending components and two pure shear ones.The complex modal analysis and assumed mode methods are used to solve the governing equations of motion under different boundary conditions(BCs).Several examples are presented to verify the effectiveness of the developed model.By coupling the slenderness ratio,gradient index,rotation speed,and size effect with the pre-twisted angle,the effects of these factors on the thermomechanical vibration of the microbeam with different BCs are investigated.It is found that with the increase in the pre-twisted angle,the critical slenderness ratio and gradient index corresponding to the thermal instability of the microbeam increase,while the critical material length scale parameter(MLSP)and rotation speed decrease.The sensitivity of the fundamental frequency to temperature increases with the increasing slenderness ratio and gradient index,and decreases with the other increasing parameters.Moreover,the size effect can suppress the dynamic stiffening effect and enhance the Coriolis effect.Finally,the mode transition is quantitatively demonstrated by a modal assurance criterion(MAC).

Sound Transmission Loss Analysis of a Double Plate-Acoustic Cavity Coupling System with In-Plane Functionally Graded Materials

In this paper, the isogeometric analysis (IGA) is employed to develop an acoustic radiation model for a double plate-acoustic cavity coupling system, with a focus on analyzing the sound transmission loss (STL). The functionally graded (FG) plate exhibits a different material properties in-plane, and the power-law rule is adopted as the governing principle for material mixing. To validate the harmonic response and demonstrate the accuracy and convergence of the isogeometric modeling, ANASYS is utilized to compare with numerical examples. A plane wave serves as the acoustic excitation, and the Rayleigh integral is applied to discretize the radiated plate. The STL results are compared with the literature, confirming the reliability of the coupling system. Finally, the investigation is conducted to study impact of cavity depth and power-law parameter on the STL.

Vibration and sound transmission loss characteristics of porous foam functionally graded sandwich panels in thermal environment

This study investigates the vibration and acoustic properties of porous foam functionally graded(FG)plates under the influence of the temperature field.The dynamics equations of the system are established based on Hamilton's principle by using the higher-order shear deformation theory under the linear displacement-strain assumption.The displacement shape function is assumed according to the four-sided simply-supported(SSSS)boundary condition,and the characteristic equations of the system are derived by combining the motion control equations.The theoretical model of vibro-acoustic coupling is established by using the acoustic theory and fluid-structure coupling solution method under the simple harmonic acoustic wave.The system's natural frequency and sound transmission loss(STL)are obtained through programming calculations and compared with the literature and COMSOL simulation to verify the validity and reliability of the theoretical model.The effects of various factors,such as temperature,porosity coefficients,gradient index,core thickness,width-to-thickness ratio on the vibration,and STL characteristics of the system,are discussed.The results provide a theoretical basis for the application of porous foam FG plates in engineering to optimize vibration and sound transmission properties.

Review of functionally graded materials processed by additive manufacturing

Additive manufacturing(AM)technology makes parts through layer-by-layer deposition,which can regulate the microstructure and properties of different parts of a single part well.It provides a new idea for the preparation of functionally gradient materials(FGM),and has become a research hotspot at present.By referring to and analyzing the recent research achievements in the additive manufacturing tech-nology of FGM,the latest research progress at domestic and abroad from four aspects were summaried:selective laser melting additive man-ufacturing,electron beam additive manufacturing,arc additive manufacturing,path planning,and material texture.Moreover,the existing problems in the research are pointed out,and the future research direction and focus are prospected.

Wave propagation analysis of porous functionally graded piezoelectric nanoplates with a visco-Pasternak foundation

This study investigates the size-dependent wave propagation behaviors under the thermoelectric loads of porous functionally graded piezoelectric(FGP) nanoplates deposited in a viscoelastic foundation.It is assumed that(i) the material parameters of the nanoplates obey a power-law variation in thickness and(ii) the uniform porosity exists in the nanoplates.The combined effects of viscoelasticity and shear deformation are considered by using the Kelvin-Voigt viscoelastic model and the refined higher-order shear deformation theory.The scale effects of the nanoplates are captured by employing nonlocal strain gradient theory(NSGT).The motion equations are calculated in accordance with Hamilton’s principle.Finally,the dispersion characteristics of the nanoplates are numerically determined by using a harmonic solution.The results indicate that the nonlocal parameters(NLPs) and length scale parameters(LSPs) have exactly the opposite effects on the wave frequency.In addition,it is found that the effect of porosity volume fractions(PVFs) on the wave frequency depends on the gradient indices and damping coefficients.When these two values are small,the wave frequency increases with the volume fraction.By contrast,at larger gradient index and damping coefficient values,the wave frequency decreases as the volume fraction increases.

Dynamic stability analysis of porous functionally graded beams under hygro-thermal loading using nonlocal strain gradient integral model

We present a study on the dynamic stability of porous functionally graded(PFG)beams under hygro-thermal loading.The variations of the properties of the beams across the beam thicknesses are described by the power-law model.Unlike most studies on this topic,we consider both the bending deformation of the beams and the hygro-thermal load as size-dependent,simultaneously,by adopting the equivalent differential forms of the well-posed nonlocal strain gradient integral theory(NSGIT)which are strictly equipped with a set of constitutive boundary conditions(CBCs),and through which both the stiffness-hardening and stiffness-softening effects of the structures can be observed with the length-scale parameters changed.All the variables presented in the differential problem formulation are discretized.The numerical solution of the dynamic instability region(DIR)of various bounded beams is then developed via the generalized differential quadrature method(GDQM).After verifying the present formulation and results,we examine the effects of different parameters such as the nonlocal/gradient length-scale parameters,the static force factor,the functionally graded(FG)parameter,and the porosity parameter on the DIR.Furthermore,the influence of considering the size-dependent hygro-thermal load is also presented.

Complete solutions for elastic fields induced by point load vector in functionally graded material model with transverse isotropy

The paper develops and examines the complete solutions for the elastic field induced by the point load vector in a general functionally graded material(FGM)model with transverse isotropy.The FGMs are approximated with n-layered materials.Each of the n-layered materials is homogeneous and transversely isotropic.The complete solutions of the displacement and stress fields are explicitly expressed in the forms of fifteen classical Hankel transform integrals with ten kernel functions.The ten kernel functions are explicitly expressed in the forms of backward transfer matrices and have clear mathematical properties.The singular terms of the complete solutions are analytically isolated and expressed in exact closed forms in terms of elementary harmonic functions.Numerical results show that the computation of the complete solutions can be achieved with high accuracy and efficiency.

Cross-sectional warping and precision of the first-order shear deformation theory for vibrations of transversely functionally graded curved beams

The warping may become an important factor for the precise transverse vibrations of curved beams.Thus,the first aim of this study is to specify the structural design parameters where the influence of cross-sectional warping becomes great and the first-order shear deformation theory lacks the precision necessary.The outof-plane vibrations of the first-order shear deformation theory are compared with the warping-included vibrations as the curvature and/or thickness increase for symmetric and asymmetric transversely-functionally graded(TFG)curved beams.The second aim is to determine the influence of design parameters on the vibrations.The circular/exact elliptical beams are formed via curved mixed finite elements(MFEs)based on the exact curvature and length.The stress-free conditions are satisfied on three-dimensional(3D)constitutive equations.The variation of functionally graded(FG)material constituents is considered based on the power-law dependence.The cross-sectional warping deformations are defined over a displacement-type FE formulation.The warping-included MFEs(W-MFEs)provide satisfactory 3D structural characteristics with smaller degrees of freedom(DOFs)compared with the brick FEs.The Newmark method is used for the forced vibrations.

Wave propagation responses of porous bi-directional functionally graded magneto-electro-elastic nanoshells via nonlocal strain gradient theory

This study examines the wave propagation characteristics for a bi-directional functional grading of barium titanate(BaTiO_(3)) and cobalt ferrite(CoFe_(2)O_(4)) porous nanoshells,the porosity distribution of which is simulated by the honeycomb-shaped symmetrical and asymmetrical distribution functions.The nonlocal strain gradient theory(NSGT) and first-order shear deformation theory are used to determine the size effect and shear deformation,respectively.Nonlocal governing equations are derived for the nanoshells by Hamilton's principle.The resulting dimensionless differential equations are solved by means of an analytical solution of the combined exponential function after dimensionless treatment.Finally,extensive parametric surveys are conducted to investigate the influence of diverse parameters,such as dimensionless scale parameters,radiusto-thickness ratios,bi-directional functionally graded(FG) indices,porosity coefficients,and dimensionless electromagnetic potentials on the wave propagation characteristics.Based on the analysis results,the effect of the dimensionless scale parameters on the dispersion relationship is found to be related to the ratio of the scale parameters.The wave propagation characteristics of nanoshells in the presence of a magnetoelectric field depend on the bi-directional FG indices.

Unified two-phase nonlocal formulation for vibration of functionally graded beams resting on nonlocal viscoelastic Winkler-Pasternak foundation

A nonlocal study of the vibration responses of functionally graded(FG)beams supported by a viscoelastic Winkler-Pasternak foundation is presented.The damping responses of both the Winkler and Pasternak layers of the foundation are considered in the formulation,which were not considered in most literature on this subject,and the bending deformation of the beams and the elastic and damping responses of the foundation as nonlocal by uniting the equivalently differential formulation of well-posed strain-driven(ε-D)and stress-driven(σ-D)two-phase local/nonlocal integral models with constitutive constraints are comprehensively considered,which can address both the stiffness softening and toughing effects due to scale reduction.The generalized differential quadrature method(GDQM)is used to solve the complex eigenvalue problem.After verifying the solution procedure,a series of benchmark results for the vibration frequency of different bounded FG beams supported by the foundation are obtained.Subsequently,the effects of the nonlocality of the foundation on the undamped/damping vibration frequency of the beams are examined.