Gas Film Disturbance Characteristics Analysis of High-Speed and High-Pressure Dry Gas Seal

The dry gas seal（DGS） has been widely used in high parameters centrifugal compressor, but the intense vibrations of shafting, especially in high-speed condition, usually result in DGS＇s failure. So the DGS＇s ability of resisting outside interference has become a determining factor of the further development of centrifugal compressor. However, the systematic researches of which about gas film disturbance characteristics of high parameters DGS are very little. In order to study gas film disturbance characteristics of high-speed and high-pressure spiral groove dry gas seal（S-DGS） with a flexibly mounted stator, rotor axial runout and misalignment are taken into consideration, and the finite difference method and analytical method are used to analyze the influence of gas film thickness disturbance on sealing performance parameters, what＇s more, the effects of many key factors on gas film thickness disturbance are systematically investigated. The results show that, when sealed pressure is 10.1MPa and seal face average linear velocity is 107.3 m/s, gas film thickness disturbance has a significant effect on leakage rate, but has relatively litter effect on open force; Excessively large excitation amplitude or excessively high excitation frequency can lead to severe gas film thickness disturbance; And it is beneficial to assure a smaller gas film thickness disturbance when the stator material density is between 3.1 g/cm3 to 8.4 g/cm3; Ensuring sealing performance while minimizing support axial stiffness and support axial damping can help to improve dynamic tracking property of dry gas seal. The proposed research provides the instruction to optimize dynamic tracking property of the DGS.

Numerical Analysis on Nanoparticles-laden Gas Film Thrust Bearing

Nanoparticles can be taken as additives and added into various fluids to improve their lubricating performances. At present, researches in this area are mainly concentrated on the improvement effects of nanoparticles on the lubricating performances of liquid such as oil and water. Nanoparticles will also affect gas lubrication, but few related studies have been reported. Nanoparticles-laden gas film (NLGF) is formed when adding nanoparticles into gas bearing. Then, the lubricating performances of gas bearing including pressure distribution and load-carrying capacity will change. The variations of pressure distribution and load-carrying capacity in nanoparticles-laden gas film thrust bearing are investigated by numerical method. Taking account of the compressibility of gas and the interactions between gas and nanoparticles, a computational fluid dynamics model based on Navier-Stokes equations is applied to simulate the NLGF flow. The effects of inlet nanoparticles volume fraction and orifice radius on film pressure distribution and load-carrying capacity of the NLGF are calculated. The numerical calculation results show that both of the film land pressure and the maximum film pressure both increase when the nanoparticles are added into gas bearing, and the film pressures increase with the rising of the inlet nanoparticles volume fraction. The nanoparticles have an enhancement effect on load-carrying capacity of the studied bearing, and the enhancement effect becomes greater as the film thickness decrease. Therefore, nanoparticles can effectively improve the lubricating performance of gas bearing. The proposed research provides a theoretical basis for the design of new-type nanoparticles-laden gas film bearings.

Dynamic Coupling Correlation of Gas Film in Dry Gas Seal with Spiral Groove

In working state, the dynamic performance of dry gas seal, generated by the rotating end face with spiral grooves, is determined by the open force of gas film and leakage flow rate. Generally, the open force and the leakage flow rate can be obtained by finite element method, computational fluid dynamics method and experimental measurement method. However, it will take much time to carry out the above measurements and calculations. In this paper, the approximate model of parallel grooves based on the narrow groove theory is used to establish the dynamic equations of the gas film for the purpose of obtaining the dynamic parameters of gas film. The nonlinear differential equations of gas film model are solved by Runge-Kutta method and shooting method. The numerical values of the pressure profiles, leakage flux and opening force on the seal surface are integrated, and then compared to experimental data for the reliability of the numerical simulation. The results show that the numerical simulation curves are in good agreement with experimental values. Furthermore, the opening force and the leakage flux are proved to be strongly correlated with the operating parameters. Then, the function-coupling method is introduced to analyze the numerical results to obtain the correlation formulae of the opening force and leakage flux respectively with the operating parameters, i.e., the inlet pressure and the rotating speed. This study intends to provide an effective way to predict the aerodynamic performance for designing and optimizing the groove styles in dry gas seal rapidly and accurately.

Gas film/regenerative composite cooling characteristics of the liquid oxygen/liquid methane (LOX/LCH4) rocket engine

The thermal protection of rocket engines is a crucial aspect of rocket engine design.In this paper,the gas film/regenerative composite cooling of the liquid oxygen/liquid methane(LOX/LCH4)rocket engine thrust chamber was investigated.A gas film/regenerative composite cooling model was developed based on the Grisson gas film cooling efficiency formula and the one-dimensional regenerative cooling model.The accuracy of the model was validated through experiments conducted on a 6 kg/s level gas film/regenerative composite cooling thrust chamber.Additionally,key parameters related to heat transfer performance were calculated.The results demonstrate that the model is sufficiently accurate to be used as a preliminary design tool.The temperature rise error of the coolant,when compared with the experimental results,was found to be less than 10%.Although the pressure drop error is relatively large,the calculated results still provide valuable guidance for heat transfer analysis.In addition,the performance of composite cooling is observed to be superior to regenerative cooling.Increasing the gas film flow rate results in higher cooling efficiency and a lower gas-side wall temperature.Furthermore,the position at which the gas film is introduced greatly impacts the cooling performance.The optimal introduction position for the gas film is determined when the film is introduced from a single row of holes.This optimal introduction position results in a more uniform wall temperature distribution and reduces the peak temperature.Lastly,it is observed that a double row of holes,when compared to a single row of holes,enhances the cooling effect in the superposition area of the gas film and further lowers the gas-side wall temperature.These results provide a basis for the design of gas film/regenerative composite cooling systems.

STABILITY ANALYSIS OF COUPLED SYSTEM OF MAGNETIC HEAD AND ULTRA-THIN GAS FILM

This paper presents a pressure perturbation equation for the ultra-thin gas film lubrication of magnetic head-disk based on a generalized gas lubrication equation applicable to arbitrary Knudsen number. The gas film pressure of Air Bearing Slider (ABS) was obtained by using the operator-splitting and finite element method. The pressure perturbation equation was solved by the finite element method with unstructured triangle grids to calculate the stiffness and damping coefficients of the gas film. Modal analysis of coupled system of magnetic head and gas film was carried out to obtain natural frequencies, damping rates and mode shapes of the magnetic head vibrations. Vibration stability of Ω-type magnetic head was predicted in this work. Numerical results indicate that the natural frequencies of the coupled system increases as the gas film thickness decreases, and the natural frequencies and damping rate of the coupled vibration modes of heave and pitch motions are much lower than those of uncoupled modes. And it is concluded that the stability of magnetic head is slightly worsened when the disk rotation speed increases.

Effects of plastic film mulching on soil greenhouse gases(CO2,CH4 and N2O) concentration within soil profiles in maize fields on the Loess Plateau,China

To better understand the effects of plastic film mulching on soil greenhouse gases（GHGs） emissions,we compared seasonal and vertical variations of GHG concentrations at seven soil depths in maize（Zea mays L.） fields at Changwu station in Shaanxi,a semi-humid region,between 2012 and 2013.Gas samples were taken simultaneously every one week from non-mulched（BP） and plastic film-mulched（FM） field plots.The results showed that the concentration of GHGs varied distinctly at the soil-atmosphere interface and in the soil profile during the maize growing season（MS）.Both carbon dioxide（CO_2） and nitrous oxide（N_2O） concentrations increased with increasement of soil depth,while the methane（CH_4）concentrations decreased with increasement of soil depth.A strong seasonal variation pattern was found for CO_2 and N_2O concentrations,as compared to an inconspicuous seasonal variation of CH_4 concentrations.The mean CO_2 and N_2O concentrations were higher,but the mean CH_4 concentration in the soil profiles was lower in the FM plots than in the BP plots.The results of this study suggested that plastic film mulching significantly increased the potential emissions of CO_2and N_2O from the soil,and promoted CH_4 absorption by the soil,particularly during the MS.

The Effect of Pressure on the Dissociation of H_2/CH_4Gas Mixture during Diamond Films Growth via Chemical Vapor Deposition

Monte Carlo simulations are adopted to study the electron motion in the mixture of H2 and CH4 during diamond synthesis via Glow Plasma-assisted Chemical Vapor Deposition (GPCVD). The non-uniform electric field is used and the avalanche of electrons is taken into account in this simulation. The average energy distribution of electrons and the space distribution of effective species such as CH3, CH+3, CH+ and H at various gas pressures are given in this paper, and optimum experimental conditions are inferred from these results.

Optimization of Gas Sensing Performance of Nanocrystalline SnO_2 Thin Films Synthesized by Magnetron Sputtering

Tin oxide （SnO2） is one of the most promising transparent conducting oxide materials, which is widely used in thin film gas sensors. We investigate the dependence of the deposition time on structural, morphologicaJ and hydrogen gas sensing properties of SnO2 thin films synthesized by dc magnetron sputtering. The deposited samples are characterized by XRD, SEM, AFM, surface area measurements and surface profiler. Also the H2 gas sensing properties of SnO2 deposited samples are performed against a wide range of operating temperature. The XRD analysis demonstrates that the degree of crystallinity of the deposited SnO2 films strongly depends on the deposition time. SEM and AFM analyses reveal that the size of nanoparticles or agglomerates, and both average and rms surface roughness is enhanced with the increasing deposition time. Also gas sensors based on these SnO2 nanolayers show an acceptable response to hydrogen at various operating temperatures.

Diagnosis of gas phase near the substrate surface in diamond film deposition by high-power DC arc plasma jet CVD

Optical emission spectroscopy （OES） was used to study the gas phase composition near the substrate surface during diamond deposition by high-power DC arc plasma jet chemical vapor deposition （CVD）. C2 radical was determined as the main carbon radical in this plasma atmosphere. The deposition parameters, such as substrate temperature, anode-substrate distance, methane concentration, and gas flow rate, were inspected to find out the influence on the gas phase. A strong dependence of the concentrations and distribution of radicals on substrate temperature was confirmed by the design of experiments （DOE）. An explanation for this dependence could be that radicals near the substrate surface may have additional ionization or dissociation and also have recombination, or are consumed on the substrate surface where chemical reactions occur.

High density gas state at water/graphite interface studied by molecular dynamics simulation

In this paper molecular dynamics simulations are performed to study the accumulation behaviour of N2 and H2 at water/graphite interface under ambient temperature and pressure. It finds that both N2 and H2 molecules can accumulate at the interface and form one of two states according to the ratio of gas molecules number to square of graphite surface from our simulation results： gas films （pancake-like） for a larger ratio and nanobubbles for a smaller ratio. In addition, we discuss the stabilities of nanobubbles at different environment temperatures. Surprisingly, it is found that the density of both kinds of gas states can be greatly increased, even comparable with that of the liquid N2 and liquid H2. The present results are expected to be helpful for the understanding of the stable existence of gas film （pancake-like） and nanobubbles.

Filter paper-templated preparation of ZnO thin films and examination of their gas-sensing properties

ZnO thin films prepared by using quantitative filter paper as a template and Zn（CH3CO2）2.2H2O ethanol precursor solution were characterized by scanning electron microscopy （SEM） and X-ray diffraction （XRD）. The effects of sample calcination temperature, precursor concentration and filter paper types were studied, and the growth process was investigated by infra-red （IR） spectroscopy and thermogravimettic analysis/differential thermal analysis （TGA/DTA）. The results show that samples soaked in a 1.5 mol/L Zn（CH3 CO2）2.2H2O ethanol solution and calcined at 600 ℃ yield ZnO films of uniform particle size, approximately 30, 40 and 50 nm. for fast-, medium- and slow-speed filter papers, respectively. The formaldehyde gas sensing properties of the ZnO nanoparticles were tested, showing that the material prepared from fast-speed filter paper has a higher response to 120-205 ppm formaldehyde at 400 ℃ than that prepared from medium- or slow-sneed paper, which depends on the narticle size.

Effect of Annealing Temperature on the Morphology and Sensitivity of the Zinc Oxide Nanorods-Based Methane Senor

ZnO nanorods in the form of thin films were synthesized by a facile chemical route and the effect of annealing temperature on the structure and sensitivity of such ZnO-based sensors was studied in detail towards methane sensing.Morphological analyses of such films were carried out by scanning electron microscopy,whereas,the crystalline structure and phase purity of the films were analysed by X-ray diffraction technique.The films were observed to display a gradual change in their morphology from granular to dense nanorods and each of them was used to fabricate methane sensor prototype.They were also tested for temperature-dependent methane-sensing capability with varying methane concentrations.The optimized sensor exhibited highest gas response of ＊80% at 250 °C with significantly low response and recovery time.