Simulation study on combustion system of tankless gas water heater

This paper simulates the combustion system of a regular tankless gas water heater under different static pressure conditions.The simulation results are in accordance with the test results.It proves that the used physical and mathematical models are reasonable.The results show that the flame height and the excess air ratios depend on the system pressure drop but not on the absolute pressure at the combustion chamber.The pressure drop and the amount of combustion air have an inverse relationship with CO generation,and they also impact on the temperature and velocity fields.To reduce CO emission,a stronger fan is needed to provide extra pressure head to ensure that enough combustion air is introduced into the system.This study provides a useful research tool to develop products through computational fluid dynamic analysis and laboratory testing.

Performance enhancement of water bath heater at natural gas city gate station using twisted tubes

Natural gas is transported from producing regions to consumption regions by using transmission pipelines at high pressures. At consumption regions, the pressure of natural gas is reduced in city gate stations(CGSs). Before the pressure reduction process, the temperature of natural gas is increased usually by using a water bath heater,which burns natural gas as fuel, to protect against freezing of natural gas. These types of heat exchangers have a low efficiency and consume a lot of fuel to generate the required heat. In the current study, the twisted configuration of the heating coil is proposed and investigated to enhance the heat transfer through a water bath heater with a nominal capacity of 1000 m^3·h^-1. Firstly, the implementation procedure is validated with data collected from the CGS of Qaleh-Jiq(located in Golestan province of Iran). A very good agreement is achieved between the obtained results and the real data. Then, three different twist ratios are considered to examine the twisting effects. The proposed technique is evaluated in the terms of velocity, temperature, and pressure variations, and the results are compared with the conventional case, i.e. straight configuration. It is found that both the heat transfer rate and the pressure drop augment as the twist ratio is raised. Finally, it is concluded that the twisted tubes can reduce the length of the gas coil by about 12.5% for the model with low twist ratio, 18.75% for the model with medium twist ratio, and 25% for the model with high twist ratio as compared to the straight configuration.

Full-Scale Measurement and Numerical Analysis of Liquefied Petroleum Gas Water Heaters with Ventilation Factors in Balcony

This study carried out full-scale gas water heater combustion experiments and adopted FDS （fire dynamics simulator） to simulate three scenarios--different balcony environments when using water heater, such as airtight balcony, indoor door with openings and force ventilation to compare with full-scale combustion experiments. According to FDS simulation results, 02, CO and CO2 simulation concentration value correspond with full-scale experimental results. When the indoor O2 concentration was lower than 15%, which causes incomplete combustion, the CO concentration would rise rapidly and even reached above 1,500 ppm, causing death in short time. In addition, when the force ventilation model supplied the water heater with enough air to bum, the indoor CO concentration will keep low and harmless to humans. The study also adopted diverse variables, such as the opening area of window, outdoor wind speed and water heater types, to analyze deeply user＇s safety regarding gas water heater. In a result, while balcony area is larger than 14 mE, the volume of water heater is below 16 L （33.1 kW）, and the indoor window, connecting balcony with room, is closed, if the opening on the outdoor window of the balcony is larger than 0.2 mE, this can ensure the personal security of the indoor space.

Application of Supercritical CO2 Gas Turbine for the Fossil Fired Thermal Plant

A supercritical CO2 gas turbine cycle can produce power at high efficiency and the gas turbine is compact compared with the steam turbine. Therefore, it is very advantageous power cycle for the medium temperature range less than 650 ℃. The purpose of this paper is to show how it can be effectively applied not only to the nuclear power but also to the fossil fired power plant. A design of 300 MWe plant has been carried out, where thermal energy of flue gas leaving a CO2 heater is utilized effectively by means of economizer and a high cycle thermal efficiency of 43.4 % has been achieved. Since the temperature and the pressure difference of the CO2 heater are very high, the structural design becomes very difficult. It is revealed that this problem can be effectively solved by introducing a double expansion turbine cycle. The component designs of the CO2 heater, the economizer, supercritical CO2 turbines, compressors and the recuperators are given and it is shown that these components have good performances and compact sizes.

Technical Measures and Selections for Reducing Flue Gas Heat Loss of Large Coal-Fired Boilers

The main technologies for reducing flue gas heat loss of pulverized coal-fired boilers are introduced, and the suitability of these technologies for boiler operation and the principles for selection of these technologies are explored. The main conclusions are： 1） the non-equilibrium control over flue gas flow rates at the inlet of the air heater and the reversal rotation of the air heater rotator should be popularized as regular technologies in large boilers; 2） increasing the area of the air heater to reduce the flue gas heat loss in pulverized coal-fired boilers should be the top option and increasing the area of the economizer be the next choice; 3） low- pressure economizer technology could save energy under special conditions and should be compared with the technology of increasing economizer area in terms of technical economics when the latter is feasible; 4） the hot primary air heater is only suitable to the pnlvefizing system with a large amount of cold air mixed.

Retrofit of 350-MW Supercritical Boiler Based on the Analysis on Exhaust Gas Temperature

Since the first batch of 350-MW supercritical utility boilers was put into operation, the exhaust flue gas temperature of the boilers has always been higher than the designed value. The main reason is that the heat absorbed by the air heater is not sufficient. In Huaneng Dongfang Power Plant, the exhaust flue gas temperature is lowered through modifications to the economizer and the air heater. The experimental results reveal that every year, each boiler could save 3 850 tons of standard coal and reduce 85 tons of SO2 and 9 000 tons of CO2 respectively after retrofit.

Research and Development of Hot Primary Air Heater for Coal-Fired Boilers in Power Plant

The reasons of introducing cold air into pulverizer are analyzed for boilers with large capacity and high parameters. The temperature rises of the exhaust gas are calculated when varying the amount of the cold air. The hot primary air heater, a new technology, is developed to eliminate the cold air from the pulverized coal system. The applications, advantages and disadvantages are introduced in detail for the new device and system. It is concluded that introducing cold air into pulverizer is one of the major factors that causes the exhaust gas temperature of boilers with large capacity to be high. The amount of the cold air could be reduced signif icantly, even to zero in some cases by adopting the hot primary air heater, which drops the exhaust gas temperature of the boiler effectively. The hot primary air heater, which could play part roles of the steam-air heater or the hot air recirculation system, could also be used to adjust the exhaust gas temperature within the range of 20 ℃ by controlling the flow rate of the cooling medium. Moreover, the startup period of the steam-air heater or the hot air recirculation system will be shortened, which is a unique advantage of the hot primary air heater among the measures to drop the exhaust gas temperature.

Standardized Elemental Basis for Gas-Turbine Engine Heat Exchangers is the Key Factor for Their Cost Reduction

The competitiveness of the small gas turbine units (GTUs) (Ne<300 kW) in the world power market is dependent on bath the maintenance expenses and the capital costs of production. Reduction in the maintenance expenditures could be achieved by increasing the plant efficiency. This task could be solved by some methods: increasing the cycle inlet temperature TIT, getting the cycle more complex (use of heat regeneration and compressed air intermediate cooling), cutting the power consumption on heat-stressed parts cooling. Putting the above into effect is linked with introduction of novel structural materials, a sharp increase in the mass-size values and the plant manufacture expenditures, in particular, at provision of its self-regulation. In connection with the above, the development of the combined metal-ceramic airheaters and standardization of the elemental basis of the metal gas-gas heat exchangers will promote reduction in the expenditures of the maintenance and the manufacture of the small-size independent power GTEs.

Utilizing an auxiliary portable lube oil heating system in Aliabad Katoul-Iran V94.2 gas turbine during standstill mode:a case study

In a gas turbine power plant,the lubrication oil must be hot enough for the turbine start-up where the unit is in standstill mode.Currently,the strategy to heat the lubrication oil of ANSALDO V94.2 gas turbine power plant is operating the units in turning gear mode or interval mode.However,these strategies cause to suffering the power plant from high power consumption rate and aging.In this study,an auxiliary portable heating system was added to the unit 5 of the MAPNA built MGT-70(an Iranian version of V94.2)Aliabad Katoul-Iran power plant for increasing the lube oil temperature.Irreversibility,cost-effectiveness,and availability of the proposed heating system are studied by the concepts of exergy,economy,and reliability analyses,respectively.The result of the exergy analysis shows that by using the auxiliary portable lube oil heating system the exergy destruction decreases about 94.7%and 92.6%in comparison with turning gear mode and interval mode,respectively.The result of the economic analysis shows that the auxiliary portable heating system consumes less power rather than turning gear mode.Moreover,it is a cost-effective system which has no penalty and no non-profit production.Finally,the reliability analysis shows that the auxiliary portable lube oil heating system is a reliable tool during its lifetime.