The upper part of the Fujia deposit was mined out by open-pit, and the lower part is being mined underground. The level pillar between open-pit and underground mine had a thickness of 24 m, a length of 300 m and a max...The upper part of the Fujia deposit was mined out by open-pit, and the lower part is being mined underground. The level pillar between open-pit and underground mine had a thickness of 24 m, a length of 300 m and a maximum width of 35 in. As the level pillar contained about 5.2 million ton ore of high nickel grade, it was necessary to recover the level pillar. Because of special need of safety, underhand heading cut-and-fill stoping method was used. For the first two layers of heading, the cemented fill materials were a mix of water and high-aluminum-content cement with silicate gelling agent; and for other heading layers, total tailings was added into the fill mix in order to reduce the cement consumption. Finally, the level pillar was recovered successfully.展开更多
The service life of refractories in ladle walls is limited by corrosion,abrasion,thermal shock and structural spalling mechanisms. When the ladle is lined with bricks they typically need to be completely removed after...The service life of refractories in ladle walls is limited by corrosion,abrasion,thermal shock and structural spalling mechanisms. When the ladle is lined with bricks they typically need to be completely removed after a certain number of heats to be replaced by new bricks of the same size as the original bricks. Not so for monolithic ladle linings. At the end of their service life the remains of the castable can almost completely be recycled as they can in fact stay in place. Only the worn-out part of the lining has to be replaced by a new castable. 20%-50% of the initial ladle lining can be recycled ＂insitu＂. The installation can efficiently be done by shotcreting technics. But it requires a castable that resists slag penetration very well. Castables based on a calcium magnesium aluminate bond provide the required penetration resistance. Pumping and shotcreting is very well adapted for repairs of blast furnace shafts,torpedo cars,hot metal and steel ladle linings[1]. However,very little is published about how a good pumping and shotcreting performance can be achieved when the installation has to be done under extreme weather conditions. At high ambient temperature the challenge is to ensure a good pumping result without early castable stiffening. Blockage of the pump would be the consequence. At low ambient temperature the difficulty is to de-activate the highly efficient deflocculant fast enough with a gelling agent added intothe wet mix at the nozzle to prevent the gunned material slipping off the wall. This paper studies strategies how to achieve good installed properties even at extreme ambient temperatures. The interactions between deflocculants,retarders,gelling agents,and calcium magnesium aluminate binder as a function of temperature are studied for an alumina- spinel ladle castable. Beside a new gelling agent for this castable type also a special stabilizer to reduce the temperature sensitivity has been investigated. It will be highlighted how the use of the new calcium magnesium aluminate binder in ladle castables and shotcretes maximises their service life and minimises material consumption.展开更多
文摘The upper part of the Fujia deposit was mined out by open-pit, and the lower part is being mined underground. The level pillar between open-pit and underground mine had a thickness of 24 m, a length of 300 m and a maximum width of 35 in. As the level pillar contained about 5.2 million ton ore of high nickel grade, it was necessary to recover the level pillar. Because of special need of safety, underhand heading cut-and-fill stoping method was used. For the first two layers of heading, the cemented fill materials were a mix of water and high-aluminum-content cement with silicate gelling agent; and for other heading layers, total tailings was added into the fill mix in order to reduce the cement consumption. Finally, the level pillar was recovered successfully.
基金supporters of this study in the Kerneos Research Centers in France and China and the Blastcrete Equipment Company for supporting this study with their machines
文摘The service life of refractories in ladle walls is limited by corrosion,abrasion,thermal shock and structural spalling mechanisms. When the ladle is lined with bricks they typically need to be completely removed after a certain number of heats to be replaced by new bricks of the same size as the original bricks. Not so for monolithic ladle linings. At the end of their service life the remains of the castable can almost completely be recycled as they can in fact stay in place. Only the worn-out part of the lining has to be replaced by a new castable. 20%-50% of the initial ladle lining can be recycled ＂insitu＂. The installation can efficiently be done by shotcreting technics. But it requires a castable that resists slag penetration very well. Castables based on a calcium magnesium aluminate bond provide the required penetration resistance. Pumping and shotcreting is very well adapted for repairs of blast furnace shafts,torpedo cars,hot metal and steel ladle linings[1]. However,very little is published about how a good pumping and shotcreting performance can be achieved when the installation has to be done under extreme weather conditions. At high ambient temperature the challenge is to ensure a good pumping result without early castable stiffening. Blockage of the pump would be the consequence. At low ambient temperature the difficulty is to de-activate the highly efficient deflocculant fast enough with a gelling agent added intothe wet mix at the nozzle to prevent the gunned material slipping off the wall. This paper studies strategies how to achieve good installed properties even at extreme ambient temperatures. The interactions between deflocculants,retarders,gelling agents,and calcium magnesium aluminate binder as a function of temperature are studied for an alumina- spinel ladle castable. Beside a new gelling agent for this castable type also a special stabilizer to reduce the temperature sensitivity has been investigated. It will be highlighted how the use of the new calcium magnesium aluminate binder in ladle castables and shotcretes maximises their service life and minimises material consumption.
