To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more ...To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.展开更多
Pilot experiments on Na;SO;-roasting of V-Ti magnetite(VTM) concentrate pellets were performed to activate vanadium with simulated grate-kiln machines. Combined with thermodynamic calculation, X-ray diffraction(XRD), ...Pilot experiments on Na;SO;-roasting of V-Ti magnetite(VTM) concentrate pellets were performed to activate vanadium with simulated grate-kiln machines. Combined with thermodynamic calculation, X-ray diffraction(XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy(SEM-EDS), and inductively coupled plasma-atomic emission spectrometry(ICP-AES) analyses, process parameters of pellet making were optimized, and the enhancement of vanadium oxidation and conversion was realized. The results show that, in balling stage, adding Na;SO;can promote the thermal decrepitation resistance of green pellets;in the drying stage, higher wind temperature can improve the dispersion of sodium salt in pellets;in preheating stage, using O;-rich hot gas can promote more thorough oxidation of vanadium;in roasting stage, the effect of vanadium conversion to sodium vanadate is better when the liquid amount is 15.5%-22.5%. Based on the above measures, the vanadium conversion rate achieved in the roasted pellets is 85.6%, proving the feasibility of vanadium recovery using an existing pellet production line.展开更多
Grate-kiln-cooler has become a major process of producing iron ore pellets in China. Due to the diversity of the raw materials used and the multi-device multi-variable characteristics,this process still encounters wit...Grate-kiln-cooler has become a major process of producing iron ore pellets in China. Due to the diversity of the raw materials used and the multi-device multi-variable characteristics,this process still encounters with control problem. An attempt was proposed to deal with this issue. The three-device-integrated feature of the process was firstly analyzed to obtain control strategy,and then an intelligent control system using a combination of expert system approach and Takagi-Sugeno（ T-S） fuzzy model was developed. Expert system approach was used to diagnose and remedy the abnormal conditions,while T-S fuzzy model was used to stabilize the thermal state. In the construction of T-S fuzzy rules,antecedents were identified by fuzzy c-mean clustering algorithm incorporated with subtractive clustering algorithm,and consequent parameters were identified by recursive least square algorithm. The control system was applied in a Chinese pelletizing plant and the application results demonstrated its effectiveness of stabilizing the thermal states within three devices.展开更多
文摘To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.
基金financially supported by the Science and Technology Innovation Program of Hunan Province, China (No. 2021RC2003)the National Natural Science Foundation of China (No. 72088101)China Postdoctoral Science Foundation (No. 2021TQ0370)。
文摘Pilot experiments on Na;SO;-roasting of V-Ti magnetite(VTM) concentrate pellets were performed to activate vanadium with simulated grate-kiln machines. Combined with thermodynamic calculation, X-ray diffraction(XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy(SEM-EDS), and inductively coupled plasma-atomic emission spectrometry(ICP-AES) analyses, process parameters of pellet making were optimized, and the enhancement of vanadium oxidation and conversion was realized. The results show that, in balling stage, adding Na;SO;can promote the thermal decrepitation resistance of green pellets;in the drying stage, higher wind temperature can improve the dispersion of sodium salt in pellets;in preheating stage, using O;-rich hot gas can promote more thorough oxidation of vanadium;in roasting stage, the effect of vanadium conversion to sodium vanadate is better when the liquid amount is 15.5%-22.5%. Based on the above measures, the vanadium conversion rate achieved in the roasted pellets is 85.6%, proving the feasibility of vanadium recovery using an existing pellet production line.
基金Item Sponsored by National Natural Science Foundation of China(51174253)
文摘Grate-kiln-cooler has become a major process of producing iron ore pellets in China. Due to the diversity of the raw materials used and the multi-device multi-variable characteristics,this process still encounters with control problem. An attempt was proposed to deal with this issue. The three-device-integrated feature of the process was firstly analyzed to obtain control strategy,and then an intelligent control system using a combination of expert system approach and Takagi-Sugeno（ T-S） fuzzy model was developed. Expert system approach was used to diagnose and remedy the abnormal conditions,while T-S fuzzy model was used to stabilize the thermal state. In the construction of T-S fuzzy rules,antecedents were identified by fuzzy c-mean clustering algorithm incorporated with subtractive clustering algorithm,and consequent parameters were identified by recursive least square algorithm. The control system was applied in a Chinese pelletizing plant and the application results demonstrated its effectiveness of stabilizing the thermal states within three devices.
