A novel nano-grade organosilicon polymer:Improving airtightness of compressed air energy storage in hard rock formations

Enhancing cavern sealing is crucial for improving the efficiency of compressed air energy storage(CAES)in hard rock formations.This study introduced a novel approach using a nano-grade organosilicon polymer(NOSP)as a sealant,coupled with an air seepage evaluation model that incorporates Knudsen diffusion.Moreover,the initial coating application methods were outlined,and the advantages of using NOSP compared to other sealing materials,particularly regarding cost and construction techniques,were also examined and discussed.Experimental results indicated a significant reduction in permeability of rock specimens coated with a 7–10μm thick NOSP layer.Specifically,under a 0.5 MPa pulse pressure,the permeability decreased to less than 1 n D,and under a 4 MPa pulse pressure,it ranged between4.5×10^(-6)–5.5×10^(-6)m D,marking a 75%–80%decrease in granite permeability.The sealing efficacy of NOSP surpasses concrete and is comparable to rubber materials.The optimal viscosity for application lies between 95 and 105 KU,and the coating thickness should ideally range from 7 to 10μm,applied to substrates with less than 3%porosity.This study provides new insights into air transport and sealing mechanisms at the pore level,proposing NOSP as a cost-effective and simplified solution for CAES applications.

Stability prediction of hard rock pillar using support vector machine optimized by three metaheuristic algorithms

Hard rock pillar is one of the important structures in engineering design and excavation in underground mines.Accurate and convenient prediction of pillar stability is of great significance for underground space safety.This paper aims to develop hybrid support vector machine(SVM)models improved by three metaheuristic algorithms known as grey wolf optimizer(GWO),whale optimization algorithm(WOA)and sparrow search algorithm(SSA)for predicting the hard rock pillar stability.An integrated dataset containing 306 hard rock pillars was established to generate hybrid SVM models.Five parameters including pillar height,pillar width,ratio of pillar width to height,uniaxial compressive strength and pillar stress were set as input parameters.Two global indices,three local indices and the receiver operating characteristic(ROC)curve with the area under the ROC curve(AUC)were utilized to evaluate all hybrid models’performance.The results confirmed that the SSA-SVM model is the best prediction model with the highest values of all global indices and local indices.Nevertheless,the performance of the SSASVM model for predicting the unstable pillar(AUC:0.899)is not as good as those for stable(AUC:0.975)and failed pillars(AUC:0.990).To verify the effectiveness of the proposed models,5 field cases were investigated in a metal mine and other 5 cases were collected from several published works.The validation results indicated that the SSA-SVM model obtained a considerable accuracy,which means that the combination of SVM and metaheuristic algorithms is a feasible approach to predict the pillar stability.

Spalling failure of deep hard rock caverns

Spalling is a typical brittle failure phenomenon of hard rock in deep caverns under high geostress.In this study,key issues are systematically studied concerning the spalling failure of deep hard rock caverns.First,the prismatic rock specimens with small thicknesses(i.e.width×thickness×height:20 mm×50 mm×100 mm)are employed in our tests which not only successfully simulate the spalling failure of hard rock in the laboratory but also obtain a reasonable spalling strength similar to that of the rock mass.Then,a series of spalling experiments is carried out to investigate the mechanism of spalling failure of deep hard rock caverns.Our results show that the intermediate principal stress,weak dynamic disturbances,and rock microstructure have significant effects on the spalling failure.The spalling strength is approximately(0.3–0.8)UCS,where UCS is the uniaxial compressive strength of the cylindrical rock sample with a diameter of around 50 mm.The spalling strength increases first and then decreases with increasing intermediate principal stress.Moreover,an empirical spalling strength criterion and a numerical method of spalling failure are proposed.This numerical method can not only simulate the spalling failure zone formed by tangential compressive stress concentration after excavation under different intermediate principal stresses,but also successfully simulate the failure transition from tensile mode to shear mode associated with confinement change in deep hard rock caverns.Furthermore,an acoustic emission-based early warning method using neural network is proposed to predict the spalling failure.Finally,a technical roadmap for preventing and controlling spalling failure of deep hard rock caverns is presented after summarizing the successful experiences in a typical engineering case.

Integrated simulation and monitoring to analyze failure mechanism of the anti-dip layered slope with soft and hard rock interbedding

The significant difference between the mechanical properties of soft rock and hard rock results in the complexity of the failure mode of the anti-dip layered slope with soft and hard rock interbedding.In order to reveal the landslide mechanism,taking the north slope of Fushun West Open-pit Mine as an example,this paper analyzed the failure mechanism of different landslides with monitoring and field surveys,and simulated the evolution of landslides.The study indicated that when the green mudstone(hard rock)of the anti-dip slope contains siltized intercalations(soft rock),the existence of weak layers not only aggravates the toppling deformation of anti-dip layered slope with high dip,but also causes the shear failure of anti-dip layered slope with stable low dip.The shear failure including subsidence induced sliding and wedge failure mainly exists in the unloading zone of the slope.Its failure depth and failure time were far less than that of toppling failure.In terms of the development characteristics of deformation,toppling deformation has the long-term and progressive characteristics,but shear failure deformation has the abrupt and transient characteristics.This study has deepened the understanding of such slope landslide mechanism,and can provide reference for similar engineering.

An open-end high-power microwave-induced fracturing system for hard rock

Microwave pre-treatment is considered as a promising technique for alleviating cutter wear. This paper introduces a high-power microwave-induced fracturing system for hard rock. The test system consists of a high-power microwave subsystem (100 kW), a true triaxial testing machine, a dynamic monitoring subsystem, and an electromagnetic shielding subsystem. It can realize rapid microwave-induced fracturing, intelligent tuning of impedance, dynamic feedback under strong microwave fields, and active control of microwave parameters by addressing the following issues: the instability and insecurity of the system, the discharge breakdown between coaxial lines during high-power microwave output, and a lack of feedback of rock-microwave response. In this study, microwave-induced surface and borehole fracturing tests under true triaxial stress were carried out. Experimental comparisons imply that high-power microwave irradiation can reduce the fracturing time of hard rock and that the fracture range (160 mm) of a 915-MHz microwave source is about three times that of 2.45 GHz. After microwave-induced borehole fracturing, many tensile cracks occur on the rock surface and in the borehole: the maximum reduction of the P-wave velocity is 12.8%. The test results show that a high-power microwave source of 915 MHz is more conducive to assisting mechanical rock breaking and destressing. The system can promote the development of microwave-assisted rock breaking equipment.

A novel true triaxial test system for microwave-induced fracturing of hard rocks

This study introduces a test system for microwave-induced fracturing of hard rocks under true triaxial stress.The test system comprises a true triaxial stress loading system,an open-ended microwaveinduced fracturing system,a data acquisition system,an acoustic emission(AE)monitoring system,and an auxiliary specimen loading system.Microwave-induced surface and borehole fracturing tests under true triaxial stress were fulfilled for the first time,which overcomes the problem of microwave leakage in the coupling loading of true triaxial stress and microwave.By developing the dynamic monitoring system,the thermal response and fracture evolution were obtained during microwave irradiation.The monitoring system includes the infrared thermometry technique for monitoring rock surface temperature,the distributed optic fiber sensing technique for monitoring temperature in borehole in rock,the AE technique and two-dimensional digital speckle correlation technique for monitoring the evolution of thermal damage and the rock fracturing process.To validate the advantages of the test system and investigate the characteristics of microwave-induced fracturing of hard rocks,the study demonstrates the experimental methods and results for microwave-induced surface and borehole fracturing under true triaxial stress.The results show that thermal cracking presented intermittent characteristics(calm eactiveecalm)during microwave-induced surface and borehole fracturing of basalt.In addition,true triaxial stress can inhibit the development and distribution of thermal cracks during microwave-induced surface fracturing.When microwave-induced borehole fracturing occurs,it promotes the distribution of thermal cracks in rock,but inhibits the width of cracks.The results also prove the reliability of the test system.

Experimental investigation on hard rock fragmentation of inserted tooth cutter using a newly designed indentation testing apparatus

This investigation aims to explore the effects of stress conditions and rock cutting rates on hard rock fragmentation through indentation tests on a newly designed triaxial testing apparatus.This apparatus was designed to realize a triaxial loading and indentation test of cylindrical specimens using inserted tooth cutter.The boreability and crushing efficiency of granite rock was investigated by analyzing the change rules of the thrusting force,penetration depth,characteristics of chippings and failure patterns.Several quantitative indexes were used to evaluate rock boreability in this investigation.The granite rock samples all had a chiselled pit and a crushed rock core.Under initial stress conditions,only flat-shape chippings were stripped from the rock surface when the thrusting force reached 20 kN.The rock cutting special energy had a close correlation with the initial stress conditions and inserted tooth shape.Moreover,a thrusting force prediction model was proposed in this paper.The contribution of this study is that for the first time the influence mechanism of the initial triaxial stress conditions on rock fragmentation is investigated using an inserted tooth and the newly designed testing apparatus.This study has a crucial importance for practical underground hard rock crushing in geoengineering.

Non-explosive mining and waste utilization for achieving green mining in underground hard rock mine in China

Innovations of mining technologies were proposed by beneficial utilizations of unfavorable factors such as high geostress,high geotemperature and high mining depth to achieve green mining as mining depth increases inevitably.Cuttability of deep hard rock was investigated by experimental and regressed analyses to find the reasonable stress adjustment method to improve non-explosive mechanized fragmentation for hard ore-rock.A non-explosive mechanized and intellectualized mining method was proposed to continuously and precisely exploit phosphate underground,which promoted the high-recovery,low-waste and high-efficiency exploitation of phosphate with recovery rate over 90%,dilution rate near 5%and cutting efficiency about 107.7 t/h.A circular economy model and the backfill system were proposed to conduct resource utilizations of solid waste,by which the utilization amount of waste increased year after year.In 2018,the utilization amounts of phosphogypsum,yellow phosphorus slag and waste rock increased to 1853.6×10^3 t/a,291.1×10^3 t/a and 1493.8×10^3 t/a,respectively.

Rockburst prediction in hard rock mines developing bagging and boosting tree-based ensemble techniques

Rockburst prediction is of vital significance to the design and construction of underground hard rock mines.A rockburst database consisting of 102 case histories,i.e.,1998−2011 period data from 14 hard rock mines was examined for rockburst prediction in burst-prone mines by three tree-based ensemble methods.The dataset was examined with six widely accepted indices which are:the maximum tangential stress around the excavation boundary(MTS),uniaxial compressive strength(UCS)and uniaxial tensile strength(UTS)of the intact rock,stress concentration factor(SCF),rock brittleness index(BI),and strain energy storage index(EEI).Two boosting(AdaBoost.M1,SAMME)and bagging algorithms with classification trees as baseline classifier on ability to learn rockburst were evaluated.The available dataset was randomly divided into training set(2/3 of whole datasets)and testing set(the remaining datasets).Repeated 10-fold cross validation(CV)was applied as the validation method for tuning the hyper-parameters.The margin analysis and the variable relative importance were employed to analyze some characteristics of the ensembles.According to 10-fold CV,the accuracy analysis of rockburst dataset demonstrated that the best prediction method for the potential of rockburst is bagging when compared to AdaBoost.M1,SAMME algorithms and empirical criteria methods.

Predicting TBM penetration rate in hard rock condition:A comparative study among six XGB-based metaheuristic techniques

A reliable and accurate prediction of the tunnel boring machine(TBM)performance can assist in minimizing the relevant risks of high capital costs and in scheduling tunneling projects.This research aims to develop six hybrid models of extreme gradient boosting(XGB)which are optimized by gray wolf optimization(GWO),particle swarm optimization(PSO),social spider optimization(SSO),sine cosine algorithm(SCA),multi verse optimization(MVO)and moth flame optimization(MFO),for estimation of the TBM penetration rate(PR).To do this,a comprehensive database with 1286 data samples was established where seven parameters including the rock quality designation,the rock mass rating,Brazilian tensile strength(BTS),rock mass weathering,the uniaxial compressive strength(UCS),revolution per minute and trust force per cutter(TFC),were set as inputs and TBM PR was selected as model output.Together with the mentioned six hybrid models,four single models i.e.,artificial neural network,random forest regression,XGB and support vector regression were also built to estimate TBM PR for comparison purposes.These models were designed conducting several parametric studies on their most important parameters and then,their performance capacities were assessed through the use of root mean square error,coefficient of determination,mean absolute percentage error,and a10-index.Results of this study confirmed that the best predictive model of PR goes to the PSO-XGB technique with system error of(0.1453,and 0.1325),R^(2) of(0.951,and 0.951),mean absolute percentage error(4.0689,and 3.8115),and a10-index of(0.9348,and 0.9496)in training and testing phases,respectively.The developed hybrid PSO-XGB can be introduced as an accurate,powerful and applicable technique in the field of TBM performance prediction.By conducting sensitivity analysis,it was found that UCS,BTS and TFC have the deepest impacts on the TBM PR.

Considerations of rock dilation on modeling failure and deformation of hard rocks-a case study of the mine-by test tunnel in Canada

For the compressive stress-induced failure of tunnels at depth, rock fracturing process is often closely associated with the generation of surface parallel fractures in the initial stage, and shear failure is likely to occur in the final process during the formation of shear bands, breakouts or V-shaped notches close to the excavation boundaries. However, the perfectly elastoplastic, strain-softening and elasto-brittle-plastic models cannot reasonably describe the brittle failure of hard rock tunnels under high in-situ stress conditions. These approaches often underestimate the depth of failure and overestimate the lateral extent of failure near the excavation. Based on a practical case of the mine-by test tunnel at an underground research laboratory (URL) in Canada, the influence of rock mass dilation on the depth and extent of failure and deformation is investigated using a calibrated cohesion weakening and frictional strengthening (CWFS) model. It can be found that, when modeling brittle failure of rock masses, the calibrated CWFS model with a constant dilation angle can capture the depth and extent of stress-induced brittle failure in hard rocks at a low confinement if the stress path is correctly represented, as demonstrated by the failure shape observed in the tunnel. However, using a constant dilation angle cannot simulate the nonlinear deformation behavior near the excavation boundary accurately because the dependence of rock mass dilation on confinement and plastic shear strain is not considered. It is illustrated from the numerical simulations that the proposed plastic shear strain and confinement-dependent dilation angle model in combination with the calibrated CWFS model implemented in FLAC can reasonably reveal both rock mass failure and displacement distribution in vicinity of the excavation simultaneously. The simulation results are in good agreement with the field observations and displacement measurement data.

Excavation-induced deep hard rock fracturing:Methodology and applications

To analyze and predict the mechanical behaviors of deep hard rocks,some key issues concerning rock fracturing mechanics for deep hard rock excavations are discussed.First,a series of apparatuses and methods have been developed to test the mechanical properties and fracturing behaviors of hard rocks under high true triaxial stress paths.Evolution mechanisms of stress-induced disasters in deep hard rock excavations,such as spalling,deep cracking,massive roof collapse,large deformation and rockbursts,have been recognized.The analytical theory for the fracturing process of hard rock masses,including the three-dimensional failure criterion,stress-induced mechanical model,fracturing degree index,energy release index and numerical method,has been established.The cracking-restraint method is developed for mitigating or controlling rock spalling,deep cracking and massive collapse of deep hard rocks.An energy-controlled method is also proposed for the prevention of rockbursts.Finally,two typical cases are used to illustrate the application of the proposed methodology in the Baihetan caverns and Bayu tunnels of China.

A nonlinear rheological damage model of hard rock

By adopting cyclic increment loading and unloading method, time-independent and time-dependent strains can be separated. It is more reasonable to describe the reversible and the irreversible deformations of sample separately during creep process. A nonlinear elastic-visco-plastic rheological model is presented to characterize the time-based deformational behavior of hard rock. Specifically, a spring element is used to describe reversible instantaneous elastic deformation. A reversible nonlinear visco-elastic （RNVE） model is developed to characterize recoverable visco-elastic response. A combined model, which contains a fractional derivative dashpot in series with another Hook’s body, and a St. Venant body in parallel with them, is proposed to describe irreversible visco-plastic deformation. Furthermore, a three-stage damage equation based on strain energy is developed in the visco-plastic portion and then nonlinear elastic-visco-plastic rheological damage model is established to explain the trimodal creep response of hard rock. Finally, the proposed model is validated by a laboratory triaxial rheological experiment. Comparing with theoretical and experimental results, this rheological damage model characterizes well the reversible and irreversible deformations of the sample, especially the tertiary creep behavior.

3-D numerical modelling of Domino failure of hard rock pillars in Fetr6 Chromite Mine, Iran, and comparison with empirical methods

Fetr6 is an underground mine using the stope-and-pillar mining method. As there was some evidence regarding pillar failure in this mine, improving works such as roof support and replacing existing pillars with concrete pillars (CP) were carried out. During the construction of the second CP, in the space between the remaining pillars, one of the pillars failed leading to the progressive failure of other pillars until 4 000 m 2 of mine had collapsed within a few minutes. In this work, this phenomenon is described by applying both numerical and empirical methods and the respective results are compared. The results of numerical modelling are found to be closer to the actual condition than those of the empirical method. Also, a width-to-height (W/H) ratio less than 1, an inadequate support system and the absence of a detailed program for pillar recovery are shown to be the most important causes of the Domino failure in this mine.

Monitoring and analysis of nonlinear dynamic damage of transport roadway supported by composite hard rock materials in Linglong Gold Mine

The study concentrates mainly on the development of failure process incomposite rock mass. By use of acoustic emission (AE), convergence inspection, pressure monitoring,level measurement techniques and the modem signal analysis technology, as well as scan electronmicroscopy (SEM) experiment, various aspects of nonlinear dynamic damage of composite rock masssurrounding the transport roadway in Linglong gold mine are discussed. According to the monitoringresults, the stability of the rock mass can be synthetically evaluated, and the intrinsic relationbetween the damage and the characteristic parameters of acoustic emission can be determined. Thelocation of the damage of rock mass can also be detected based on the acoustic emission couplemonitoring signals. Finally, the key factors which influence the stability of the transport roadwaysupported by composite hard rock materials are found out.

Investigation on fracture models and ground pressure distribution of thick hard rock strata including weak interlayer

Dynamic disasters,such as rock burst due to the breaking of large area stiff roof strata,are known to occur in the hard rock strata of coal mines.In this paper,mechanical models of the fracturing processes of thick hard rock strata were established based on the thick plate theory and numerical simulations.The results demonstrated that,based on the fracture characteristics of the thick hard rock strata,four fracture models could be analyzed in detail,and the corresponding theoretical failure criteria were determined in detail.In addition,the influence of weak interlayer position on the fracture models and ground pressure of rock strata is deeply analyzed,and six numerical simulation schemes have been implemented.The results showed that the working face pressure caused by the independent movement of the lower layer is relatively low.The different fracture type of the thick hard rock strata had different demands on the working resistance of the hydraulic powered supports.The working resistance of the hydraulic powered supports required by the stratified movements was lower than that of the non-stratified movements.

An in situ monitoring campaign of a hard rock pillar at great depth within a Canadian mine

A recent research campaign at a Canadian nickel-copper mine involved instrumenting a hard rock sill drift pillar with an array of multi-point rod extensometers,distributed optical fibre strain sensors,and borehole pressure cells(BHPCs).The instrumentation spanned across a 15.24 m lengthwise segment of the relatively massive granitic pillar situated at a depth of 2.44 km within the mine.Between May 2016 and March 2017,the pillar’s displacement and pressure response were measured and correlated with mining activities on the same level as the pillar,including:(1)mine-by of the pillar,(2)footwall drift development,and(3)ore body stoping operations.Regarding displacements of the pillar,the extensometers provided high temporal resolution(logged hourly)and the optical fibre strain sensors provide high spatial resolution(measured every 0.65 mm along the length of each sensor).The combination of sensing techniques allowed centimetre-scale rock mass bulking near the pillar sidewalls to be distinguished from microstrain-scale fracturing towards the core of the pillar.Additionally,the influence and extent of a mine-scale schistose shear zone transecting the pillar was identified.By converting measured rock mass displacement to velocity,a process was demonstrated which allowed mining activities inducing displacements to be categorised by time-duration and cumulative displacement.In over half of the analysed mining activities,displacements were determined to prolong for over an hour,predominately resulting in submillimetre cumulative displacements,but in some cases multi-centimetre cumulative displacements were observed.This time-dependent behaviour was more pronounced within the vicinity of the plumb shear zone.Displacement measurements were also used to assess selected support member load and elongation mobilisation per mining activity.It was found that a combined static load and elongation capacity of reinforcing members was essential to maintaining excavation stability,while permitting gradual shedding of stress through controlled pillar sidewall displacements.

Influence of confining stress on fracture characteristics and cutting efficiency of TBM cutters conducted on soft and hard rock

Combined with numerical simulation, the influence of confining stress on cutting process, fracture conditions and cutting efficiencies of soft and hard rock has been conducted on the triaxial testing machine(TRW-3000) designed and manufactured in Central South University(China). Results are obtained by performing analysis on the fracture scopes of cement and granite plates,the characteristics of cutting force in cutting processes and the cutting efficiency. Firstly, the increase of latitude fracture scope and the decrease of longitude fracture scope are both more notable in the tests conducted on cement plates subjected to the increasing confining stresses; secondly, the increase tendency of peak penetration forces obtained from tests conducted on granite plates is more obvious, however, the increase tendencies of average penetration forces achieved from cement and granite plates are close to each other; thirdly, the cutting efficiency could be improved by increasing the spacing between cutters when the confining stress which acts on soft and hard rock increases in a certain degree, and the cutting efficiency of soft rock is more sensitive to the varying confining stresses.

Field application of non-blasting mechanized mining using high-frequency impact hammer in deep hard rock mine

A non-blasting mechanized mining experiment was carried out with a high-frequency impact hammer,and the daily mining performance was recorded to explore the applicability of the high-frequency impact hammer in deep hard rock mines.Before the field application,the scope of the excavation damage zone was monitored,and rock samples were obtained from the ore body to be mined to carry out a series of laboratory experiments.Field application results show that the overall excavation efficiency reaches 50.6 t/h,and the efficiency of pillar excavation after excavating stress relief slot reaches 158.2 t/h.The results indicate that the non-blasting mechanized mining using high-frequency impact hammer has a good application in deep hard rock mines,and the stress relief slot is conducive to mechanical excavation.In addition,the high-frequency impact hammer also exhibits the advantages of high utilization rate of labor hours,small lumpiness of spalling ore,little dust,and little excavation damage.Finally,according to the field application and laboratory experiment results,a non-blasting mechanized mining method for hard rock mines based on high-frequency impact hammer is proposed.

Failure modes and slabbing mechanisms of hard rock with different height-to-width ratios under uniaxial compression

To determine the relationship between slabbing failure and the specimen height-to-width(H/W)ratio and to analyze the conditions,characteristics,and mechanism of slabbing failure in the laboratory,uniaxial compression tests were conducted using six groups of granite specimens.The entire failure process was recorded using strain gauges and high-speed cameras.The initiation and propagation of fractures in specimens were identified by analyzing the monitoring results of stress,strain,and acoustic emission.The experimental results show that changes in the specimen H/W ratio can transform the macro failure mode.When the H/W ratio is reduced to 0.5,the macro failure mode is dominated by slabbing.Low load-bearing ability is observed in specimens with slabbing failure,and the slabbing fractures are approximately parallel to the loading direction.Moreover,the fracture propagation characteristics and acoustic emission signals of slabbing failure specimens show typical tensile failure characteristics,indicating that slabbing failure is essentially a special tensile failure.