All-position welding is an important technology in energy sources, chemical, shipbuilding and other industries. When welding current is larger than 200 A, the molten metal tends to flow down due to the force of gravit...All-position welding is an important technology in energy sources, chemical, shipbuilding and other industries. When welding current is larger than 200 A, the molten metal tends to flow down due to the force of gravity. In order to ＂push＂ the molten metal into the weld, a new kind of U-frame excitation model, which could produce electromagnetic force to balance the gravity of the molten pool, was designed. The related parameters of the excitation model were simulated by Maxwell 3D, and the relationships between the parameters and the magnetic induction intensity were analyzed. Finally, the electromagnetic force in the molten pool was calculated, and the appropriate parameters of the U-frame excitation model were determined. The results of the simulation verify the feasibility of the all-position welding excitation model.展开更多
Using molten Pb-Sn-Bi alloy, the meniscus shape under high frequency magnetic field of φ100 mm round billet caster was investigated. The effect of some parameters on meniscus shape was studied. The results show that ...Using molten Pb-Sn-Bi alloy, the meniscus shape under high frequency magnetic field of φ100 mm round billet caster was investigated. The effect of some parameters on meniscus shape was studied. The results show that for a mold with 12 segments, the meniscus shape is relatively stable. With increasing power input, the menis- cus height increases with intensification of fluctuation. For the given caster, the reasonable power input is about 70 kW. The coil should be near to the top of mold and/or the initial meniscus should be near to the center of the coil. The lower the frequency, the higher is the meniscus height. With increasing frequency, the free surface is more flattened and meniscus becomes more stable. In practice, the power input should be increased simultaneously with frequency. The optimal frequency is about 20 kHz.展开更多
The parametric instability behavior of a liquid mercury sessile drop under high frequency Amplitude-Modulate Magnetic Field(AMMF),i.e.a high frequency magnetic field(carder wave)modulated by a low frequency sine wave(...The parametric instability behavior of a liquid mercury sessile drop under high frequency Amplitude-Modulate Magnetic Field(AMMF),i.e.a high frequency magnetic field(carder wave)modulated by a low frequency sine wave(modulate wave),is investigated experimentally.The free surface contour of the mercury drop is observed by a CCD camera while varying the frequency and amplitude of the high frequency AMMF.At a given frequency and amplitude,the edge deformations with an azimuthal wave numbers(modes n=3,4,5,6)were excited.展开更多
基金This work was supported by the National Natural Science Foundation of China （No. 51075299）.
文摘All-position welding is an important technology in energy sources, chemical, shipbuilding and other industries. When welding current is larger than 200 A, the molten metal tends to flow down due to the force of gravity. In order to ＂push＂ the molten metal into the weld, a new kind of U-frame excitation model, which could produce electromagnetic force to balance the gravity of the molten pool, was designed. The related parameters of the excitation model were simulated by Maxwell 3D, and the relationships between the parameters and the magnetic induction intensity were analyzed. Finally, the electromagnetic force in the molten pool was calculated, and the appropriate parameters of the U-frame excitation model were determined. The results of the simulation verify the feasibility of the all-position welding excitation model.
文摘Using molten Pb-Sn-Bi alloy, the meniscus shape under high frequency magnetic field of φ100 mm round billet caster was investigated. The effect of some parameters on meniscus shape was studied. The results show that for a mold with 12 segments, the meniscus shape is relatively stable. With increasing power input, the menis- cus height increases with intensification of fluctuation. For the given caster, the reasonable power input is about 70 kW. The coil should be near to the top of mold and/or the initial meniscus should be near to the center of the coil. The lower the frequency, the higher is the meniscus height. With increasing frequency, the free surface is more flattened and meniscus becomes more stable. In practice, the power input should be increased simultaneously with frequency. The optimal frequency is about 20 kHz.
基金Item Sponsored by National Natural Science Foundation of China (No.59874133) Creation Foundation of Shanghai Educational Committee (No.10YZ16)
文摘The parametric instability behavior of a liquid mercury sessile drop under high frequency Amplitude-Modulate Magnetic Field(AMMF),i.e.a high frequency magnetic field(carder wave)modulated by a low frequency sine wave(modulate wave),is investigated experimentally.The free surface contour of the mercury drop is observed by a CCD camera while varying the frequency and amplitude of the high frequency AMMF.At a given frequency and amplitude,the edge deformations with an azimuthal wave numbers(modes n=3,4,5,6)were excited.
