A novel variable polarity welding power based on high-frequency pulse modulation

A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative （DCEN）, which can improve the crystallization process in the weld bead as a result of the electromagnetic force generated by pulse current. Digital signal processor （DSP） is used to realize the closed-loop control of the first inverter, variable polarity output of the second inverter and high-frequency pulse current superposition.

CLOSE-LOOP DESIGN OF PULSE POWER SUPPLY FOR ELECTRICAL DISCHARGE MACHINING

The dynamic performance and the stability are essential for a system. A new circuit topology used for electrical discharge machining (EDM) power and made up of complex-pulse (voltage-pulse and current-pulse) is presented. The large-signal model of it is also derived. Based on the comprehensive analysis of the system model, the compensator is designed to make the system match better and to improve its dynamic performance and the stability under perturbations. Finally, the design methods and the analysis are verified by simulation and experimental results.

A study of pulsed high voltage driven hollow-cathode electron beam sources through synchronous optical trigger

In this study,a pulsed,high voltage driven hollow-cathode electron beam sources through an optical trigger is designed with characteristics of simple structure,low cost,and easy triggering.To validate the new design,the characteristics of hollow-cathode discharge and electron beam characterization under pulsed high voltage drive are studied experimentally and discussed by discharge characteristics and analyses of waveform details,respectively.The validation experiments indicate that the pulsed high voltage supply significantly improves the frequency and stability of the discharge,which provides a new solution for the realization of a high-frequency,high-energy electron beam source.The peak current amplitude in the high-energy electron beam increases from 6.2 A to 79.6 A,which indicates the pulsed power mode significantly improves the electron beam performance.Besides,increasing the capacitance significantly affects the highcurrent,lower-energy electron beam more than the high-energy electron beam.

Effects of O_(2) addition on the plasma uniformity and reactivity of Ar DBD excited by ns pulsed and AC power supplies

Dielectric barrier discharges(DBDs)have been widely used in ozone synthesis,materials surface treatment,and plasma medicine for their advantages of uniform discharge and high plasmachemical reactivity.To improve the reactivity of DBDs,in this work,the O_(2) is added into Ar nanosecond(ns)pulsed and AC DBDs.The uniformity and discharge characteristics of Ar ns pulsed and AC DBDs with different O_(2) contents are investigated with optical and electrical diagnosis methods.The DBD uniformity is quantitatively analyzed by gray value standard deviation method.The electrical parameters are extracted from voltage and current waveforms separation to characterize the discharge processes and calculate electron density n_(e).The optical emission spectroscopy is measured to show the plasma reactivity and calculate the trend of electron temperature T_(e) with the ratio of two emission lines.It is found that the ns pulsed DBD has a much better uniformity than AC DBD for the fast rising and falling time.With the addition of O_(2),the uniformity of ns pulsed DBD gets worse for the space electric field distortion by O_(2)^(-),which promotes the filamentary formation.While,in AC DBD,the added O_(2) can reduce the intensity of filaments,which enhances the discharge uniformity.The ns pulsed DBD has a much higher instantaneous power and energy efficiency than AC DBD.The ratio of Ar emission intensities indicates that the T_(e) drops quickly with the addition of O_(2) both ns pulsed and AC DBDs and the ns pulsed DBD has an obvious higher T_(e) and n_(e) than AC DBD.The results are helpful for the realization of the reactive and uniform low temperature plasma sources.

Design and Simulation for the Pulse High-Voltage DC Power Supply (HVPS) of 1.2 MW/2.45 GHz HT-7U Lower Hybrid Current Drive System

The superconducting tokamak HT-7U [1] has been designed by the Institute of Plasma Physics since 1998 and will be set up before 2003. The 1.2 MW /2.45 GHz HT-7U LHCD (Lower hybrid current drive) system which being the most efficient non-induction device can heat the plasma and drive the plasma current has been efficiently in operation 'owl and a particular design of the 2.8 MW/-35 kV high-voltage DC power supply has been already completed and will apply to the klystron of LHCD on HT-7 and the future HT-7U, and the project of the power supply has been examined and approved professionally by an authorized group of high-level specialist in the institute of Plasma Physics. The detailed design of the power supply and the simulation results are referred in the paper.

Overview of Circuit Topologies for Inductive Pulsed Power Supplies

The pulsed power supply(PPS)is one important component in the electromagnetic launch system.The inductive PPSs have attracted researchers’attentions with the major advantages of high energy storage density(over the capacitive PPSs)as well as simple structure and easy control(over the rotating mechanical PPSs).As for the inductive PPSs,the circuit topology of the basic module will directly determine the comprehensive performance of the whole system.From the perspectives of working principles,strengths,weaknesses,and comprehensive performance,this paper presents a historical and technical review of the major circuit topologies for the inductive PPSs.

Pulse Power Supply for Plasma Dynamic Accelerator

A new concept of a coaxial plasma dynamic accelerator with a self-energized magnetic compressor coil to simulate the effects of space debris impact is demonstrated. A brief description is presented about the pulse power supply system including the charging circuit, start switch and current transfer system along with some of the key techniques for this kind of accelerator. Using this accelerator configuration, ceramic beads of 100 μm in diameter were accelerated to a speed as high as 18 km/sec. The facility can be used in a laboratory setting to study impact phenomena on solar array materials, potential structural materials for use in space.

Inverter power supply system for high-power twin-wire pulsed GMAW

A type of novel inverter power supply system for high-power twin-wire pulsed gas metal arc welding （GMAW） is presented mainly for dealing with the disadvantages of the conventional power supply for twin-wire pulsed GMA W of which the output power is generally difficult to increase due to limitations of the power of semiconductors and the power density of magnetic devices. In the power supplies for the master and slave arcs, the digital signal processor （DSP） TMS320F28335 is used to form the DSP- based synergic control system for parallel high-power pulsed GMA W, which achieves high-power output of two parallel inverters controlled by a single DSP ; master-slave communication is achieved by using e controller area network （eCAN）module of DSP, thas realizing anti-phase pulse output of high-power twin-wire pulsed GMA W and reducing the interference between twin arcs. The experiment results demonstrate that the designed inverter power supply system for high-power twin-wire pulsed GMAW can bring about high-power efficiency of welding, stable welding process and proper formation of welds.

Research and Making of a High-Power Switching Supply Using Pulse Width Modulation

Compared with the traditional SCR phase-shift regulated power supply, a new type of power semiconductor , noncrystalline state magnetic material and pulse width modulation technology, high-power switching supply has many advantages： small volume, high converting efficiency, good dynamic performance, small harmonic componont and small pollution to AC supply.

Electrical and aerodynamic characteristics of sliding discharge based on a microsecond pulsed plasma supply

Plasma flow control technology has broad prospects for application.Compared with conventional dielectric barrier discharge plasma actuators(DBD-PA),the sliding discharge plasma actuator(SD-PA)has the advantages of a large discharge area and a deflectable induced jet.To achieve the basic performance requirements of light weight,low cost,and high reliability required for UAV(Unmanned Aerial Vehicle)plasma flight experiments,this work designed a microsecond pulse plasma supply that can be used for sliding discharge plasma actuators.In this study,the topology of the primary circuit of the microsecond pulse supply is determined,the waveform of the output terminal of the microsecond pulse plasma supply is detected using the Simulink simulation platform,and the design of the actuation voltage,the pulse frequency modulation function and the construction of the hardware circuit are achieved.Using electrical diagnosis and flow field analysis,the actuation characteristics and flow characteristics of sliding discharge plasma under microsecond pulse actuation are studied,the optimal electrical actuation parameters and flow field characteristics are described.

Long-pulse power-supply system for EAST neutral-beam injectors

The long-pulse power-supply system equipped for the 4 MW beam-power ion source is comprised of three units at ASIPP（Institute of Plasma Physics, Chinese Academy of Sciences）： one for the neutralbeam test stand and two for the EAST neutral-beam injectors（NBI-1 and NBI-2, respectively）. Each power supply system consists of two low voltage and high current DC power supplies for plasma generation of the ion source, and two high voltage and high current DC power supplies for the accelerator grid system. The operation range of the NB power supply is about 80 percent of the design value, which is the safe and stable operation range. At the neutral-beam test stand, a hydrogen ion beam with a beam pulse of 150 s, beam power of 1.5 MW and beam energy of 50 ke V was achieved during the long-pulse testing experiments. The result shows that the power-supply system meets the requirements of the EAST-NBIs fully and lays a basis for achieving plasma heating.

CSR Pulsed Switching Power Supplies

In 2001, CSR power supply system made a great progress. Three prototypes were designed for CSR quadruple and correct magnet. Three different companies provided the three prototypes, but the same circuit-chopper were employed. The simplified diagram is showed in Fig.1. All pulsed switching power supply prototypes were tested successfully before the end of 2001.

Influence of high frequency pulse on electrode wear in micro-EDM

An electromagnetic coupling mathematical model is established by finite element method and is verified by the contrastive experiments of copper matrix Ni-TiN cylindrical coating electrode,copper electrode and Cu50 W electrode.The wear mechanism of Ni-TiN/Cu composite electrode in the case of high-frequency pulse current is studied,and the influence of the fluctuation frequency of discharge current on electrode wear in micro-EDM is found out.Compared with the electrode made from homogeneous material,the high frequency electromagnetic properties of Ni-TiN composite layer can be used effectively to inhibit the effect of high frequency pulse on the electrode and improve the distribution trend of current density.

Design and manufacture of a 100 kA coaxial pulsed power cable for plasma generator and PPS in ETC guns

Based on our previous pulsed current and internal overvoltage test data and the experience of common commercial high power cables,a 100 kA coaxial pulsed power cable is designed and manufactured to adapt the coaxial electric energy breech transmission between the plasma generator and the pulsed power supply(PPS) in electrothermal-chemical(ETC) guns.The index parameters are analyzed and determined.Semi-conductor layers and a shield stiffener are introduced to prevent the deformation and burst of the pulsed power cable structurally.The semi-conductor layer can eliminate the air gap and balance the electric field in the cable.The shield stiffener can multiply the mechanical strength to restrain the strong electrodynamic force produced by the core dislocation of the outer conductor.The multi-coupling of electromagnetic field,stress field and thermal field analysis are established to assist in aided design of electrical strength,mechanical strength and temperature rise characteristics.Both a DC voltage withstand test and pulsed discharge tests are introduced to verify and inspect the performance and dynamic response of the pulsed power cable.The 25 kV/5 min DC voltage withstand test result shows that the sample leakage current is nearly 3 μA and no abnormal phenomena of the pulsed power cable sample occurred.The pulsed discharge tests show that the sample can sustain the 100 kA peak current.Furthermore,this 100 kA coaxial pulsed power cable can satisfy the ETC test requirements.

Simulation method of near-fault pulse-type ground motion

The two characteristics of near-fault ground motions, i.e., the forward directivity effect and permanent displacement effect, result in long period and large velocity pulse in the velocity time history and large step pulse in the displacement time history. Considering the two effects, a simple expression of continuous function for equivalent velocity pulse time history is presented in this paper. The equivalent pulse model, in which the pulse period, peak velocity and pulse shape are described by five parameters, is highly advantageous to fit and simulate the pulse-type velocity time history. The equivalent pulse model comprises only one low-frequency component while the high-frequency component of a pulse-type earthquake record cannot be considered. Based on 28 records of 11 earthquakes, the pulse frequency of pulse-type records is generally less than 1 Hz. Therefore the low-frequency component and high-frequency component are simulated respectively and combined them together to generate a pulse-type ground motion.

Analysis of faulting destruction and water supply pipeline damage from the first mainshock of the February 6,2023 Türkiye earthquake doublet

In 2023,two consecutive earthquakes exceeding a magnitude of 7 occurred in Türkiye,causing severe casualties and economic losses.The damage to critical urban infrastructure and building structures,including highways,railroads,and water supply pipelines,was particularly severe in areas where these structures intersected the seismogenic fault.Critical infrastructure projects that traverse active faults are susceptible to the influence of fault movement,pulse velocity,and ground motions.In this study,we used a unique approach to analyze the acceleration records obtained from the seismic station array(9 strong ground motion stations)located along the East Anatolian Fault(the seismogenic fault of the MW7.8 mainshock of the 2023 Türkiye earthquake doublet).The acceleration records were filtered and integrated to obtain the velocity and displacement time histories.We used the results of an on-site investigation,jointly conducted by China Earthquake Administration and Türkiye’s AFAD,to analyze the distribution of PGA,PGV,and PGD recorded by the strong motion array of the East Anatolian Fault.We found that the maximum horizontal PGA in this earthquake was 3.0 g,and the maximum co-seismic surface displacement caused by the East Anatolian Fault rupture was 6.50 m.As the fault rupture propagated southwest,the velocity pulse caused by the directional effect of the rupture increased gradually,with the maximum PGA reaching 162.3 cm/s.We also discussed the seismic safety of critical infrastructure projects traversing active faults,using two case studies of water supply pipelines in Türkiye that were damaged by earthquakes.We used a three-dimensional finite element model of the PE(polyethylene)water pipeline at the Islahiye State Hospital and fault displacement observations obtained through on-site investigation to analyze pipeline failure mechanisms.We further investigated the effect of the fault-crossing angle on seismic safety of a pipeline,based on our analysis and the failure performance of the large-diameter Thames Water pipeline during the 1999 Kocaeli earthquake.The seismic method of buried pipelines crossing the fault was summarized.

Thermal Performance of a 4 K High-Frequency Pulse Tube Cryocooler with Different Working Fluids

The high-frequency pulse tube cryocooler(HPTC)represents a promising miniature cryocooling technology due to its compact structure and the absence of low-temperature moving components.However,limited to the non-ideal gas effect of4He,the HPTC is hard to obtain high cooling performance in the liquid helium temperature range.3He as the working fluid can effectively improve the cooling performance of the HPTC,but the high cost hinders its wide application.In consideration of both cooling performance and cost-effectiveness,this paper explores the feasibility of utilizing^(3)He-^(4)He mixtures as the working fluid for HPTCs.Firstly,the experimental results of a developed HPTC based4He are reported.With a total power consumption of 575 W,the lowest temperature of 3.26 K was observed.And the measured cooling power at 4.2 K was 20.8 mW.Then the theoretical utmost efficiency of the cryocooler was calculated in terms of the thermophysical properties of the working fluids,using ^(3)He-^(4)He mixtures with different compositions as the working fluids.The whole machine modeling of the HPTC was further carried out,and the influence of the working fluids with different components on the structural parameters such as double-inlet and inertance tube,and operating parameters such as pressure and frequency were analyzed.The calculated results show that the cooling power is expected to be increased to36 mW and 53 mW if the equimolar ^(3)He-^(4)He mixture and pure ^(3)He are used,respectively.

一种具有补偿单元的脉冲发生器设计

速调管需要脉冲功率来产生高功率微波,但是由于线路寄生参数、储能电容容量与负载大小等因素会使输出脉冲波形产生顶降,为补偿固态脉冲电源的输出顶降,设计了基于LC并联谐振的补偿模块。选用DSP作为控制芯片产生三路驱动信号控制开关管,将谐振余弦电压的上升部分与输出脉冲电压叠加,对输出电压顶降进行补偿。研制了一种带有补偿电路的Marx发生器。实验表明,在负载为5Ω、重复频率为100 Hz时,输出脉冲电压幅度为1.4 kV的顶降由10%降低到3%,提高了输出脉冲顶部平坦度与脉冲波形质量。

The Power Supply System for HL-2A Tokamak's Magnetic Field

The highpower pulsed power supply system for the magnetic field of the HL-2A Tokamak is described in this paper. The total output power of its eight magnetic field power supply units of nearly 250 MW. Their highest DC output voltage and current are 3510 V and 45 kA, respectively. All the units are operated in a pulsed mode. The pulse duration is 5 s, and the cyclic period is 15 min. The power supply system consists mainly of pulsed flywheel motor generators, rectifying transformers, thyristor converters, diode rectifiers and switches. The system incorporates many key technologies-supply equalization with two generators and four diode bridges, constant-angle phase triggers with a wide frequency range, current equalization, a status detector for the high current 6-phase converter, and advanced monitoring based on a programmable logic computer and engineering parameter measurement. The experimental results show that the performance of the power supply system satisfies the requirements of HL-2A experiments very well.

Optimization Design for a High Voltage DC Power Supply Module Based on PSM Technology

Pulse step modulator （PSM） topology is applied to the EAST auxiliary heating system, which consists of a neutral beam injection （NBI） and the related microwave heating system. This paper firstly analyzes the merits and demerits of the traditional PSM modules adopted by other international companies, and then optimizes the topology of the module using the analysis results. Finally, a new topology for the PSM module （a three-phase neutral-point diode-clamped rectifier） is proposed. This new module overcomes the problems of traditional modules and has better cost-effective performance. The experimental results verify that the new module is feasible for engineering applications.