Effect of pulsed current on temperature distribution,weld bead profiles and characteristics of gas tungsten arc welded aluminum alloy joints

Temperature distribution and weld bead profiles of constant current and pulsed current gas tungsten arc welded aluminium alloy joints were compared. The effects of pulsed current welding on tensile properties, hardness profiles, microstructural features and residual stress distribution of aluminium alloy joints were reported. The use of pulsed current technique is found to improve the tensile properties of the weld compared with continuous current welding due to grain refinement occurring in the fusion zone.

Optimization of pulsed current gas tungsten arc welding process parameters to attain maximum tensile strength in AZ31B magnesium alloy

An empirical relationship to predict tensile strength of pulsed current gas tungsten arc welded AZ31B magnesium alloy was developed. Incorporating process parameters such as peak current, base current, pulse frequency and pulse on time were studied. The experiments were conducted based on a four-factor, five-level, central composite design matrix. The developed empirical relationship can be effectively used to predict the tensile strength of pulsed current gas tungsten arc welded AZ31B magnesium alloy joints at 95% confidence level. The results indicate that pulse frequency has the greatest influence on tensile strength, followed by peak current, pulse on time and base current.

Optimizing the Pulsed Current Gas Tungsten Arc Welding Parameters

The selection of process parameter in the gas tungsten arc （GTA） welding of titanium alloy was presented for obtaining optimum grain size and hardness. Titanium alloy （Ti-6Al-4V） is one of the most important non-ferrous metals which offers great potential application in aerospace, biomedical and chemical industries, because of its low density （4.5 g/cm^3）, excellent corrosion resistance, high strength, attractive fracture behaviour and high melting point （1678℃）. The preferred welding process for titanium alloy is frequent GTA welding due to its comparatively easier applicability and better economy. In the case of single pass （GTA） welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one needs to carefully balance various pulse current parameters to reach an optimum combination. Four factors, five level, central composite, rotatable design matrix were used to optimize the required number of experimental conditions. Mathematical models were developed to predict the fusion zone grain size using analysis of variance （ANOVA） and regression analysis. The developed models were optimized using the traditional Hooke and Jeeve＇s algorithm. Experimental results were provided to illustrate the proposed approach.

Gas Flow in Unilateral Opening Pulse Tubes Based on Real Gas Equation of State

The real gas effect is dominant at high pressure and low temperature, and it is modeled by complex equations of state other than perfect gas law. In the vicinity of liquid-vapor critical point, the real gas exhibits unusual gas dynamic behavior. In the present work, a transient wave fields in unilateral opening pulse tube is simulated by solving the Navier-Stokes equations incorporated with the Peng-Robinson thermodynamic model. The computational fluid dynamics （CFD） results show a remarkable deviation between perfect gas model and real gas model for contact interface and shockwave. The wave diagram based on the real gas model can help to solve the problem of offset design point.

Experimental study on the effect of H_(2)O and O_(2) on the degradation of SF_(6) by pulsed dielectric barrier discharge

SF_(6) has excellent insulation performance and arc extinguishing ability,and is widely used in the power industry.However,its global warming potential is about 23,500 times that of C0_(2),it can exist stably in the atmosphere,it is not easily degradable and is of great potential harm to the environment.Based on pulsed dielectric barrier discharge plasma technology,the effects of H_(2)O and 0_(2) on the degradation of SF_(6) were studied.Studies have shown that H_(2)O can effectively promote the decomposition of SF_(6) and improve its degradation rate and energy efficiency of degradation.Under the action of a pulse input voltage and input frequency of 15 kV and 15 kHz,respectively,when H_(2)O is added alone the effect of 1% H_(2)O is the best,and the rate and energy efficiency of degradation of SF_(6) reach their maximum values,which are 91.9% and 8.25 g kWh^(-1),respectively.The synergistic effect of H_(2)O and O_(2) on the degradation of SF_(6) was similar to that of H_(2)O.When the concentration of H_(2)O and O_(2) was 1%,the system obtained the best rate and energy efficiency of degradation,namely 89.7% and 8.05 g kWh~(-1),respectively.At the same time,different external gases exhibit different capabilities to regulate decomposition products.The addition of H_(2)O can effectively improve the selectivity of S0_(2).Under the synergistic effect of H_(2)O and O_(2),with increase in O_(2) concentration the degradation products gradually transformed into SO_(2)F_(2).From the perspective of harmless treatment of the degradation products of SF_(6),the addition of O_(2) during the SF_(6) degradation process should be avoided.

A calculation model for breakdown time delay and jitter of gas switches under hundred-nanosecond pulses and its application in a self-triggered pre-ionized switch

In this paper, a calculation model for the breakdown time delay and jitter of gas switches under hundred-nanosecond pulses is proposed and applied in a self-triggered pre-ionized switch. The effects of injection time of pre-ionization, pulse rise time, and the pre-ionization jitter are discussed and verified through experiments. It indicates that the pre-ionization should be injected when the electric field is high enough in the gap, injection after 80% peak-time can ensure its effectiveness.Then the statistical time delay jitter will be determined by the pre-ionization jitter, which is an intrinsic restriction of the self-triggered switch. However, when the changing rate of the pulsed electric field exceeds a certain value, the breakdown time delay jitter can be partly offset in the formative stage because the formative time delay has an exponential relationship with the electric field. Therefore, lower time jitter can be obtained under pulses with a shorter pulse rise time. In general, the results of the calculation model agree with the experimental results, and the experimental parameters which lead to a low jitter can also be used as a reference.

Numerical investigation on the effect of gas parameters on ozone generation in pulsed dielectric barrier discharge

Pulsed dielectric barrier discharge is a promising technology for ozone generation and is drawing increasing interest. To overcome the drawback of experimental investigation, a kinetic model is applied to numerically investigate the effect of gas parameters including inlet gas temperature, gas pressure, and gas flow rate on ozone generation using pulsed dielectric barrier discharge. The results show that ozone concentration and ozone yield increase with decreasing inlet gas temperature, gas pressure, and gas flow rate. The highest ozone concentration and ozone yield in oxygen are about 1.8 and 2.5 times higher than those in air, respectively. A very interesting phenomenon is observed： the peak ozone yield occurs at a lower ozone concentration when the inlet gas temperature and gas pressure are higher because of the increasing average gas temperature in the discharge gap as well as the decreasing reduced electric field and electron density in the microdischarge channel. Furthermore, the sensitivity and rate of production analysis based on the specific input energy （SIE） for the four most important species 03, O, O（1D）, and O2（b1∑） are executed to quantitatively understand the effects of every reaction on them, and to determine the contribution of individual reactions to their net production or destruction rates. A reasonable increase in SIE is beneficial to ozone generation. However, excessively high S1E is not favorable for ozone production.

High-Stability High-Energy Picosecond Optical Parametric Chirped Pulse Amplifier as a Preamplifier in Nd：Glass Petawatt System for Contrast Enhancement

We demonstrate a novel picosecond optical parametric preamplification to generate high-stability, high-energy and high-contrast seed pulses. The 5ps seed pulse is amplified from 60pJ to 300μJ with an 8.6ps/ 3mJ pump laser in a signal stage of short pulse non-collinear optical parametric chirped pulse amplification. The total gain is more than 106 and the rms energy stability is under 1.35%. The contrast ratio is higher than 10s within a scale of 20ps before the main pulse. Consequently, the improvement factor of the signal contrast is approximately equal to the gain 106 outside the pump window.

Digital control of pulsed gas metal arc welding inverter using TMS320LF2407A

A digital control of pulsed gas metal arc welding inverter was proposed. A control system consisting of analogue parts was replaced with a new digital control implemented in a TMS320LF2407A DSP chip. The design and constructional features of the whole digital control were presented. The resources of the DSP chip were efficiently utilized and the circuits are very concise, which can enhance the stability and reliability of welding inverter. Experimental results demonstrate that the developed digital control has the ability to accomplish the excellent pulsed gas metal arc welding process and the merits of the developed digital control are stable welding process, little spatter and perfect weld appearance.

A method of monitoring gas saturation in carbon dioxide injection heavy oil reservoirs by pulsed neutron logging technology

A method is proposed to characterize the fast neutron scattering cross-section ( s f) quantitatively by the combina-tion of inelastic gamma rays and captured gamma rays, so as to realize the gas saturation evaluation of CO_(2)-injected heavy oilreservoirs based on the three-de tector pulsed neutron logging technology. Factors influencing of the evaluation effect of thismethod are analyzed and the effectiveness of this method is verified by a simulation example. By using the Monte Carlo simu-lation method and the physical model of bulk-volume rock, the relationship between s f and CO_(2) saturation is studied, and thesaturation interpretation model is established. The influences of formation temperature and pressure, heavy oil density, bore-hole fluid and reservoir methane content on the evaluation results of CO_(2) saturation are analyzed. The results show that thecharacterization of s f by the combination of secondary gamma information can eliminate the influence of formation lithology,borehole fluid and methane content are the main factors affecting the quantitative monitoring of CO_(2) saturation, and the ef-fects of formation temperature and pressure and heavy oil density are negligible. The simulation example verified the feasibilityof the method for evaluating the CO_(2) saturation of CO_(2)-injected heavy oil reservoirs.

DEGRADATION DUE TO ENERGY PULSE IN HIGH-ENERGY ZnO VARISTORS

The degradation phenomena due to the energy pulse in the high-energy ZnO varistors used for deexitation and overvoltage protection of hydroelectric generator are investigated. The energy pulse, obtained by releasing the energy stored in an inductor, can be equivalent to the combination of the DC field components and the energy component. The variations of the characterized voltages, nonlinear coefficients and pre-breakdown V-A characteristics, increase with the number of the applied energy pulse. The asymmetrical variations of the electric properties of the high-energy ZnO varistors after the energy pulse arise from the deformation of the double Schottky barriers due to the ion migration occuring in the depletion layer and in the grain boundary.

Generation of high-energy dual-wavelength domain wall pulse with low repetition rate in an HNLF-based fiber ring laser

The generation of high-energy dual-wavelength domain wall pulse with a low repetition rate is demonstrated in a highly nonlinear fiber （HNLF）-based fiber ring laser. By introducing the intracavity birefringence-induced spectral filtering effect, the dual-wavelength lasing operation can be achieved. In order to enhance the cross coupling effect between the two lasing beams for domain wall pulse formation, a 215-m HNLF is incorporated into the laser cavity. Experimentally, it is found that the dual-wavelength domain wall pulse with a repetition rate of 77.67 kHz could be efficiently obtained through simply rotating the polarization controller （PC）. At a maximum pump power of 322 mW, the 655-nJ single pulse energy in cavity is obtained. The proposed configuration provides a simpler and more efficient way to generate high energy pulse with a low repetition rate.

Preparation of silicon carbide nitride films on Si substrate by pulsed high-energy density plasma

Thin films of silicon carbide nitride （SiCN） were prepared on （111） oriented silicon substrates by pulsed high-energy density plasma （PHEDP）. The evolution of the chemical bonding states between silicon, nitrogen and carbon was investigated as a function of discharge voltage using X-ray photoelectron spectroscopy. With an increase in discharge voltage both the C 1s and N 1s spectra shift to lower binding energy due to the formation of C--Si and N--Si bonds. The Si--C--N bonds were observed in the deconvolved C ls and N ls spectra. The X-ray diffractometer （XRD） results show that there were no crystals in the films. The thickness of the films was approximately 1-2 μm with scanning electron microscopy （SEM）.

Relative Responses of Noble Gases Using a Pulsed Discharge Helium Photoionization Detector:Theoretical Calculation and Experimental Determination

The relative response factors（RRFs） for noble gas（Ng） were determined on a pulsed discharge helium photoionization detector. Using ab initio method, the atomic orbitals of noble gas were calculated and used to determine the number of ionizable electrons on the basis of the continuous emission of He2. The molar responses of noble gases is well correlated with the number of ionizable electrons.

Investigations on removal of SO_2 from flue gas by aerosol formation in pulsed corona discharge process

The removal of SO 2 from flue gas by pulsed corona discharge in presence of ammonia was experimentally investigated. The results showed that the SO 2 removal mainly depends on thermal reaction of SO 2 with NH 3 and enhancements of 0%—25% by pulsed corona discharge in the range of the specific energy 0—5 Wh/Nm 3. The aerosol mass concentration, mainly composed of ammonium sulfate, increased with specific energy dissipated into the reactor. With an initial concentration of 2000—2100 ppmv SO 2 and energy consumption of 3 Wh/Nm 3, when a stoichiometric amount of ammonia is injected, the removal efficiency of SO 2 and percentage of ammonium sulfates in reaction products are all ≥80%. The collection efficiency of the reactor for aerosol is about 74% at a flue gas temperature of 60 to 65℃ and a water vapor content of 9% to 11% volume.

High-energy femtosecond Yb-doped all-fiber monolithic chirped-pulse amplifier at repetition rate of 1 MHz

A high-energy femtosecond all ytterbium fiber amplifier based on a chirped-pulse amplification（CPA） technique at a repetition rate of 1 MHz seeded by a dispersion-management mode-locked picosecond broadband oscillator is studied.We find that the compressed pulse duration is dependent on the amplified energy,the pulse duration of 804 fs corresponds to the maximum amplified energy of 10.5 μJ,while the shortest pulse duration of 424 fs corresponds to the amplified energy of 6.75 μJ.The measured energy fluctuation is approximately 0.46% root mean square（RMS） over 2 h.The low-cost femtosecond fiber laser source with super-stability will be widely used in industrial micromachines,medical therapy,and scientific studies.

Pulsed Gas Jets for Formation of High-Intensity Cluster Beams

The possibility of using of pulsed supersonic gas jets for the formation of high intensity cluster ion beams are discusses. The results of experimental investigations of pulsed gases expansion are generalized in terms of dimensionless similarity parameters. The results of the experimental study of formation of an high-intensity cluster beam of argon are presented. The fundamental phenomenon influences on the main parameters of cluster beam (cluster size, intensity ect.) are considered.

Process Parameters Optimization of an Aluminium Alloy with Pulsed Gas Tungsten Arc Welding (GTAW) Using Gas Mixtures

This paper demonstrates the enhancement of mechanical properties and effective optimization of pulsed GTAW process parameters on aluminium alloy 6061 using sinusoidal AC wave with argon plus helium gas mixtures. Modified Taguchi Method (MTM) was employed to formulate experimental layout and to study effect of process parameter optimization on mechanical properties of the weld joints. Microstructural characterization of weld joint was carried out to understand the structural property correlation with process parameters.

Study on "fracturing-sealing" integration technology based on high-energy gas fracturing in single seam with high gas and low air permeability

To improve the gas extraction efficiency of single seam with high gas and low air permeability,we developed the"fracturing-sealing"integration technology,and carried out the engineering experiment in the3305 Tunliu mine.In the experiment,coal seams can achieve the aim of antireflection effect through the following process:First,project main cracks with the high energy pulse jet.Second,break the coal body by delaying the propellant blasting.Next,destroy the dense structure of the hard coal body,and form loose slit rings around the holes.Finally,seal the boreholes with the"strong-weak-strong"pressurized sealing technology.The results are as follows:The average concentration of gas extraction increases from8.3%to 39.5%.The average discharge of gas extraction increases from 0.02 to 0.10 m^3/min.The tunneling speeds up from 49.5 to 130 m/month.And the permeability of coal seams improves nearly tenfold.Under the same conditions,the technology is much more efficient in depressurization and antireflection than common methods.In other words,it will provide a more effective way for the gas extraction of single seam with high gas and low air permeability.

Generating femtosecond coherent X-ray pulses in a diffractionlimited storage ring with the echo-enabled harmonic generation scheme

To study ultrafast processes at the sub-picosecond level, novel methods based on coherent harmonic generation technologies have been proposed to generate ultrashort radiation pulses in existing ring-based light sources. Using the High Energy Photon Source as an example, we numerically test the feasibility of implementing one coherent harmonic generation technology, i.e.,the echo-enabled harmonic generation(EEHG) scheme, in a diffraction-limited storage ring(DLSR). Two different EEHG element layouts are considered, and the effect of the EEHG process on the electron beam quality is also analyzed. Studies suggest that soft X-ray pulses, with pulse lengths of a few femtoseconds and peak powers of up to1 MW, can be generated by using the EEHG scheme, while causing little perturbation to the regular operation of a DLSR.