Influence of introducing Zr,Ti,Nb and Ce elements on externally solidified crystals and mechanical properties of high-pressure die-casting Al–Si alloy

High pressure die casting(HPDC)AlSi10Mn Mg alloy castings are widely used in the automobile industry.Mg can optimize the mechanical properties of castings through heat treatment,while the release of thermal stress arouses the deformation of large integrated die-castings.Herein,the development of non-heat treatment Al alloys is becoming the hot topic.In addition,HPDC contains externally solidified crystals(ESCs),which are detrimental to the mechanical properties of castings.To achieve high strength and toughness of non-heat treatment die-casting Al-Si alloy,we used AlSi9Mn alloy as matrix with the introduction of Zr,Ti,Nb,and Ce.Their influences on ESCs and mechanical properties were systematically investigated through three-dimensional reconstruction and thermodynamic simulation.Our results reveal that the addition of Ti increased ESCs'size and porosity,while the introduction of Nb refined ESCs and decreased porosity.Meanwhile,large-sized Al_3(Zr,Ti)phases formed and degraded the mechanical properties.Subsequent introduction of Ce resulted in the poisoning effect and reduced mechanical properties.

Reaction thrust characteristics of high-pressure submerged water jet of cylinder nozzles

The shapes and geometrical parameters of nozzles are key factors for fluidics. The relationship among the reaction thrust, flow rate pressure, diameter do and length L of a cylinder nozzle is analyzed theoretically. The simulation of the flow field characteristics was conducted via the FLUENT computational fluid dynamics package. Effects of the inlet conditions and the nozzle dimensions on the reaction thrust of a water jet were addressed particularly. The reaction thrust experiments were performed on a custom-designed test apparatus. The experimental results reveal that a） the nozzle diameter and the inlet conditions exert great influence on the water jet reaction thrust; and b） for L≤4d0, where the nozzle is treated as a thin plate-orifice, the reaction thrust is independent of nozzle length; for L〉4d0, where the nozzle is treated as a long orifice, the reaction thrust can reach maximum under the condition of a certain flow rate. These findings lay a theoretical foundation for the design of nozzles and have significant value, especially for the future development of high-oressure water-let orooulsion technology.

Nano-scale Reinforcements and Properties of Al-Si-Cu Alloy Processed by High-Pressure Torsion

To improve the comprehensive mechanical properties of Al-Si-Cu alloy,it was treated by a high-pressure torsion process,and the effect of the deformation degree on the microstructure and properties of the Al-Si-Cu alloy was studied.The results show that the reinforcements(β-Si andθ-CuAl_(2)phases)of the Al-Si-Cu alloy are dispersed in theα-Al matrix phase with finer phase size after the treatment.The processed samples exhibit grain sizes in the submicron or even nanometer range,which effectively improves the mechanical properties of the material.The hardness and strength of the deformed alloy are both significantly raised to 268 HV and 390.04 MPa by 10 turns HPT process,and the fracture morphology shows that the material gradually transits from brittle to plastic before and after deformation.The elements interdiffusion at the interface between the phases has also been effectively enhanced.In addition,it is found that the severe plastic deformation at room temperature induces a ternary eutectic reaction,resulting in the formation of ternary Al+Si+CuAl_(2)eutectic.

Experimental and Finite Element Analysis of Corroded High-Pressure Pipeline Repaired by Laminated Composite

Repairs of corroded high-pressure pipelines are essential for fluids transportation under high pressure.One of the methods used in their repairs is the use of layered composites.The composite used must have the necessary strength.Therefore,the experiments and analytical solutions presented in this paper are performed according to the relevant standards and codes,including ASME PCC-2,ASME B31.8S,ASME B31.4,ISO 24817 and ASME B31.G.In addition,the experimental tests are replicated numerically using the finite element method.Setting the strain gauges at different distances from the defect location,can reduce the nonlinear effects,deformation,and fluctuations due to the high pressure.The direct relationship between the depth of an axial defect and the stress concentration is observed at the inner side edges of the defect.Composite reparation reduces the non-linearities related to the sharp variation of the geometry and a more reliable numerical simulation could be performed.

Clogging behavior of submerged entry nozzles for Ti-bearing IF steel

The nozzle clogging behavior of Ti-bearing IF steel was studied by metallographic analysis,scanning electron microscopy（SEM）, energy dispersive spectroscopy（EDS）,and X-ray diffraction（XRD）.According to the experimental results,nozzle clogging primarily appears three layers.There are a lot of large-sized iron particles in the inner layer and mainly slag phase in the middle and outer layers.The principal clog constituents of the inner layer are loose alumina cluster inclusions and granular shaped alumina inclusions,containing iron particles. The clog constituents of the middle layer are mainly dendrite alumina inclusions.The primary phases existing in nozzle clogging are FeO·TiO2 and FeO·Al2O3 besidesα-Al2O3 and a-Fe.The FeO·TiO2 phases among the deposits adhere the deposits together firmly enough to lead to the inferior castability of Ti-bearing ultra low carbon steel compared with that of Ti-free low carbon Al-killed steel.

Supersonic swirling characteristics of natural gas in convergent-divergent nozzles

The supersonic nozzle is a new apparatus which can be used to condense and separate water and heavy hydrocarbons from natural gas.The swirling separation of natural gas in the convergent-divergent nozzle was numerically simulated based on a new design which incorporates a central body. Axial distribution of the main parameters of gas flow was investigated,while the basic parameters of gas flow were obtained as functions of radius at the nozzle exit.The effect of the nozzle geometry on the swirling separation was analyzed.The numerical results show that water and heavy hydrocarbons can be condensed and separated from natural gas under the combined effect of the low temperature（-80℃） and the centrifugal field（482,400g,g is the acceleration of gravity）.The gas dynamic parameters are uniformly distributed correspondingly in the radial central region of the channel,for example the distribution range of the static temperature and the centrifugal acceleration are from -80 to -55℃and 220,000g to 500,000g,respectively,which would create good conditions for the cyclone separation of the liquids.However,high gradients of gas dynamic parameters near the channel walls may impair the process of separation.The geometry of the nozzle has a great influence on the separation performance. Increasing the nozzle convergent angle can improve the separation efficiency.The swirling natural gas can be well separated when the divergent angle takes values from 4°to 12°in the convergent-divergent nozzle.

Studies on Aerodynamic Behavior and Performance of Aerospike Nozzles

Experimental and numerical studies are carried out on a 6-cell tile-shaped aerospike nozzle, a 6-cell aerospike nozzle with round-to-rectangle primary nozzles and a 1-cell linear aerospike nozzle. Good altitude compensation capacities and high efficiencies are obtained in the tests. The efficiencies of 6-cell tile-shaped aerospike nozzle and 1-cell linear aerospike nozzle at design altitude approach to 100 %, and that of 6-cell aerospike nozzle with round-to-rectangle primary nozzles in the same condition is about 95 % due to the imperfect cell contour and manufacturing defects. Numerical results are in good agreements with test data. The effects of ambient pressure on exhaust and then on base behavior are analyzed, The effects of variation in the amount of base bleed on performance are also examined in the tests.

Effects of Instantaneous High-pressure on Denaturalization of β-Lactoglobulin

[ Objective] The study aimed to explore the denaturalization law of β-Iactoglobulin （β-LG） under instantaneous high-pressure（IHP） con- dition. [Methed] Using fresh milk as testing material, effects of pressure, feed temperature and treatment time on the denaturalization of β-LG were studied via SDS-PAGE electrophoresis and sulfhydryl content detection after IHP treatment. [ Result] IHP could induce the agglomeration and depo- lymerization Of β-LG. The agglomeration of the β-LG increased with the elevated pressure from 20 to 60 MPa, but 80 MPa pressure led to depolyme- rization. The effect of feed temperature （25 -45 ℃） was similar to that of the pressure, while the influence of treatment time （2 -8 min） was not obvious. [ Conclusion] The study provided a theoretical basis for the elimination of allergens in β-LG and the application of IHP technology in milk treatment.

Tectonic Evolution of an Early Precambrian High-Pressure Granulite Belt in the North China Craton

A large-scale high-pressure granulite belt (HPGB), more than 700 km long, is recognized within the metamorphic basement of the North China craton. In the regional tectonic framework, the Hengshan-Chengde HPGB is located in the central collision belt between the western block and eastern block, and represents the deep crustal structural level. The typical high-pressure granulite (HPG) outcrops are distributed in the Hengshan and Chengde areas. HPGs commonly occur as mafic xenoliths within ductile shear zones, and underwent multipile deformations. To the south, the Hengshan-Chengde HPGB is juxtaposed with the Wutai greenstone belt by several strike-slip shear zones. Preliminary isotopic age dating indicates that HPGs from North China were mainly generated at the end of the Neoarchaean, assocaited with tectonic assembly of the western and eastern blocks.

Effect of high-pressure homogenization on stability of emulsions containing zein and pectin

The aim of this study was to investigate the effect of high-pressure homogenization on the droplet size and physical stability of different formulations of pectin–zein stabilized rice bran oil emulsions. The obtained emulsions, both before and after passing through highpressure homogenizer, were subjected to stability test under environmental stress conditions,that is, temperature cycling at 4 °C/40 °C for 6 cycles and centrifugal test at 3000 rpm for 10 min. Applying high-pressure homogenization after mechanical homogenization caused only a small additional decrease in emulsion droplet size. The droplet size of emulsions was influenced by the type of pectin used;emulsions using high methoxy pectin(HMP) were smaller than that using low methoxy pectin(LMP). This is due to a greater emulsifying property of HMP than LMP. The emulsions stabilized by HMP–zein showed good physical stability with lower percent creaming index than those using LMP, both before and after passing through high-pressure homogenizer. The stability of emulsions after passing through high-pressure homogenizer was slightly higher when using higher zein concentration, resulting from stronger pectin–zein complexes that could rearrange and adsorb onto the emulsion droplets.

A study of hydrate plug formation in a subsea natural gas pipeline using a novel high-pressure flow loop

The natural gas pipeline from Platform QKI8-1 in the southwest of Bohai Bay to the onshore processing facility is a subsea wet gas pipeline exposed to high pressure and low temperature for a long distance. Blockages in the pipeline occur occasionally. To maintain the natural gas flow in the pipeline, we proposed a method for analyzing blockages and ascribed them to the hydrate formation and agglomeration. A new high-pressure flow loop was developed to investigate hydrate plug formation and hydrate particle size, using a mixture of diesel oil, water, and natural gas as experimental fluids. The influences of pressure and initial flow rate were also studied. Experimental results indicated that when the flow rate was below 850 kg/h, gas hydrates would form and then plug the pipeline, even at a low water content （10%） of a water/oil emulsion. Furthermore, some practical suggestions were made for daily management of the subsea pipeline.

Protolith ages and timing of peak and retrograde metamorphism of the high-pressure granulites in the Shandong Peninsula,eastern North China Craton

High-pressure （HP） granulites widely occur as enclaves within tonalite-trondhjemite- granodiorite （TTG） gneisses of the Early Precambrian metamorphic basement in the Shandong Peninsula, southeast part of the North China Craton （NCC）. Based on cathodoluminescence （CL）, laser Raman spec- troscopy and in-situ U-Pb dating, we characterize the zircons from the HP granulites and group them into three main types： inherited （magmatic） zircon, HP metamorphic zircon and retrograde zircon. The inher- ited zircons with clear or weakly defined magmatic zoning contain inclusions of apatites, and 207pb/206pb ages of 2915--2890 Ma and 2763--2510 Ma, correlating with two magmatic events in the Archaean base- ment. The homogeneous HP metamorphic zircons contain index minerals of high-pressure metamor- phism including garnet, clinopyroxene, plagioclase, quartz, rutile and apatite, and yield 207pb/2066pb ages between 1900 and 1850 Ma, marking the timing of peak HP granulite facies metamorphism. The retrograde zircons contain inclusions of orthopyroxene, plagioclase, quartz, apatite and amphibole, and yield the youngest 207pb/206pb ages of 1840-1820 Ma among the three groups, which we correlate to the medium to low-pressure granulite facies retrograde metamorphism. The data presented in this study suggest subduction of Meso- and Neoarchean magmatic protoliths to lower crust depths where they were subjected to HP granulite facies metamorphism during Palaeoproterozoic （1900-1850 Ma）. Subse- quently, the HP granulites were exhumated to upper crust levels, and were ovel-printed by medium to low-pressure granulite and amphibolite facies retrograde event at ca. 1840--820 Ma.

Comparative study on the flow fields of three atomization nozzles

In this paper, the flow fields of three types of nozzles （ Hartmann, Laval and Laminar nozzles ） under the same conditions are simulated, and the corresponding to pressure, temperature, velocity and turbulence intensity are obtained. The results suggest that two crushing presents in the atomization process using Hartmann nozzle, but only one crushing presents in the atomization process using the other nozzles, through the comparative research on the flow field features of three types of nozzle. Furthermore, the shockwave plays a more important role in crushing of liquid metal than velocity.

Gas Film Disturbance Characteristics Analysis of High-Speed and High-Pressure Dry Gas Seal

The dry gas seal（DGS） has been widely used in high parameters centrifugal compressor, but the intense vibrations of shafting, especially in high-speed condition, usually result in DGS＇s failure. So the DGS＇s ability of resisting outside interference has become a determining factor of the further development of centrifugal compressor. However, the systematic researches of which about gas film disturbance characteristics of high parameters DGS are very little. In order to study gas film disturbance characteristics of high-speed and high-pressure spiral groove dry gas seal（S-DGS） with a flexibly mounted stator, rotor axial runout and misalignment are taken into consideration, and the finite difference method and analytical method are used to analyze the influence of gas film thickness disturbance on sealing performance parameters, what＇s more, the effects of many key factors on gas film thickness disturbance are systematically investigated. The results show that, when sealed pressure is 10.1MPa and seal face average linear velocity is 107.3 m/s, gas film thickness disturbance has a significant effect on leakage rate, but has relatively litter effect on open force; Excessively large excitation amplitude or excessively high excitation frequency can lead to severe gas film thickness disturbance; And it is beneficial to assure a smaller gas film thickness disturbance when the stator material density is between 3.1 g/cm3 to 8.4 g/cm3; Ensuring sealing performance while minimizing support axial stiffness and support axial damping can help to improve dynamic tracking property of dry gas seal. The proposed research provides the instruction to optimize dynamic tracking property of the DGS.

Mechanisms and capacity of high-pressure soaking after hydraulic fracturing in tight/shale oil reservoirs

Huff-n-puff by water has been conducted to enhance oil recovery after hydraulic fracturing in tight/shale oil reservoirs.However,the mechanisms and capacity are still unclear,which significantly limits the application of this technique.In order to figure out the mechanisms,the whole process of pressurizing,high-pressure soaking,and depressurizing was firstly discussed,and a mechanistic model was established.Subsequently,the simulation model was verified and employed to investigate the significances of high-pressure soaking,the contributions of different mechanisms,and the sensitivity analysis in different scenarios.The results show that high-pressure soaking plays an essential role in oil production by both imbibition and elasticity after hydraulic fracturing.The contribution of imbibition increases as the increase in bottom hole pressure(BHP),interfacial tension,and specific surface area,but slightly decreases as the oil viscosity increases.In addition,it first decreases and then slightly increases with the increase in matrix permeability.The optimal soaking time is linear with the increases of both oil viscosity and BHP and logarithmically declines with the increase in matrix permeability and specific surface area.Moreover,it shows a rising tendency as the interficial tension(IFT)increases.Overall,a general model was achieved to calculate the optimal soaking time.

Structure Optimization of SENs and Upper Nozzles

The structure of SEN and upper nozzles was optimized and simulated. Relevant trials were conducted on site during thecasting of Al-killed steel. These optimizations effectively solve the nozzle clogging and reduce the defects of the casting slab.

Application of high-pressure water jet technology and the theory of rock burst control in roadway

This paper puts forward using high-pressure water jet technology to control rock burst in roadway, and analyzes the theory of controlling rock burst in roadway by the weak structure zone model. The weak structure zone is formed by using high-pressure water jet to cut the coal wall in a continuous and rotational way. In order to study the influence law of weak structure zone in surrounding rock, this paper numerically analyzed the influence law of weak structure zone, and the disturbance law of coal wall and floor under dynamic and static combined load. The results show that when the distance between high-pressure water jet drillings is 3 m and the diameter of drilling is 300 mm, continuous stress superposition zone can be formed. The weak structure zone can transfer and reduce the concentrated static load in surrounding rock, and then form distressed zone. The longer the high-pressure water jet drilling is, the larger the distressed zone is. The stress change and displacement change of non-distressed zone in coal wall and floor are significantly greater than that of distressed zone under dynamic and static combined load. And it shows that the distressed zone can effectively control rock burst in roadway under dynamic and static combined load. High-pressure water jet technology was applied in the haulage gate of 250203 working face in Yanbei Coal Mine, and had gained good effect. The study conclusions provide theoretical foundation and a new guidance for controlling rock burst in roadway.

In situ experimental study on TBM excavation with high-pressure water-jet-assisted rock breaking

China’s first high-pressure hydraulically coupled rock-breaking tunnel boring machine(TBM) was designed to overcome the rock breaking problems of TBM in super-hard rock geology, where high-pressure water jet system is configured, including high-flow pump sets, high-pressure rotary joint and high-pressure water jet injection device. In order to investigate the rock breaking performance of high-pressure water-jet-assisted TBM, in situ excavation tests were carried out at the Wan’anxi Water Diversion Project in Longyan, Fujian Province, China, under different water jet pressure and rotational speed. The rock-breaking performance of TBM was analyzed including penetration, cutterhead load, advance rate and field penetration index. The test results show that the adoption of high-pressure water-jet-assisted rock breaking technology can improve the boreability of rock mass, where the TBM penetration increases by 64% under the water jet pressure of 270 MPa. In addition, with the increase of the water jet pressure, the TBM penetration increases and the field penetration index decreases. The auxiliary rock-breaking effect of high-pressure water jet decreases with the increase of cutterhead rotational speed. In the case of the in situ tunneling test parameters of this study, the advance rate is the maximum when the pressure of the high-pressure water jet is 270 MPa and the cutterhead rotational speed is 6 r/min. The technical superiority of high-pressure water-jet-assisted rock breaking technology is highlighted and it provides guidance for the excavation parameter selection of high-pressure hydraulically coupled rock-breaking TBM.

Experimental study on atomization characteristics and dust-reduction performance of four common types of pressure nozzles in underground coal mines

Pressure nozzle is commonly used in the dust-reduction techniques by spraying of underground coal mines.Based on the internal structure,the pressure nozzle can be divided into the following types:spiral channel nozzle,tangential flow-guided nozzle and X-swirl nozzle.In order to provide better guidance on the selection of nozzles for the coal mine dust-reduction systems by spraying,we designed comparing experiments to study the atomization characteristics and dust-reduction performance of four commonly used nozzles in the coal mine underground with different internal structures.From the experimental results on the atomization characteristics,both the tangential flow-guided nozzle and the X-swirl nozzle have high flow coefficients.The atomization angle is the largest in the spiral non-porous nozzle,and smallest in both the X-swirl nozzle and the spiral porous nozzle.The spraying range and the droplet velocity are inversely proportional to the atomization angle.When the water pressure is low,the atomization performance of the spiral non-porous nozzle is the best among the four types of nozzles.The atomization performance of the X-swirl nozzle is superior to other types when the water pressure is high.Under the high water pressure,the particle size of the atomized droplets is smallest in the X-swirl nozzle.Through the experiments on the dust-reduction performance of the four types of nozzles and the comprehensive analysis,the X-swirl nozzle is recommended for the coal mine application site with low water pressure in the dust-reduction system,while at the sites with high water pressure,the spiral non-porous nozzle is recommended,which has the lowest water consumption and obvious economic advantages.

Effects of ultrasound on the desulfurization performance of hot coal gas over Zn-Mn-Cu supported on semi-coke sorbent prepared by high-pressure impregnation method

Zn-Mn-Cu/SC（U） sorbent was hydrothermally synthesized by ultrasound-assisted high-pressure impregnation method with semi-coke（SC）as support and the mixed solution of zinc nitrate,manganese nitrate and copper nitrate as active component precursors.The desulfurization performances of hot coal gas on the prepared sorbent at a mid-temperature of 500°C were tested in fixed-bed reactor.Morphology and pore structure of the prepared sorbent were also characterized by TEM,N2adsorption/desorption isotherms and XRD.For comparison,the sorbent of Zn-Mn-Cu/SC prepared by conventional high-pressure impregnation was also evaluated and characterized in order to study the effects of ultrasound treatment.Zn-Mn-Cu/SC（U） sorbent prepared by high-pressure impregnation under ultrasound-assisted condition showed a better desulfurization performance than Zn-Mn-Cu/SC.It could remove H2 S from 1000×10-6m3/m3 to 0.1×10-6m3/m3 at 500°C and maintained for 12.5 h with the sulfur capacity of 7.74%,in which both the breakthrough time and sulfur capacity were about 32% and 51% higher than those of Zn-Mn-Cu/SC sorbent.The introduction of ultrasound during high-pressure impregnation process greatly improved the morphology and pore structure of the sorbent.The ultrasonic treatment made particle size of active components smaller and made them more evenly disperse on semi-coke support,which provided more opportunities to contact with H2S in coal-based gases.However,there were no any difference in compositions and existing forms of active components on the Zn-Mn-Cu/SC and Zn-Mn-Cu/SC（U） sorbents.