The letter presents an analysis of interference fit of the electric spindle at different rotor speeds due to the influence of centrifugal force and provide<span style="font-family:;" "=""&g...The letter presents an analysis of interference fit of the electric spindle at different rotor speeds due to the influence of centrifugal force and provide<span style="font-family:;" "="">s</span><span style="font-family:;" "=""> a theoretical formula showing the relationship of the speed, stress on the rotation speed. The letter a</span><span style="font-family:Verdana;"></span><span style="font-family:;" "="">lso established a finite element model of the interference fit. The study found that as the rotation speed increases, the interference and contact stress between the spindle and the rotor gradually decrease, and the reduced speed is proportional to the square of the rotation speed.</span>展开更多
For the purpose to facilitate development of high-speed Spindle Units (SUs) running on rolling bearings, we have developed a beam element model, algorithms, and software for computer analysis of thermal characteristic...For the purpose to facilitate development of high-speed Spindle Units (SUs) running on rolling bearings, we have developed a beam element model, algorithms, and software for computer analysis of thermal characteristics of SUs. The thermal model incorporates a model of heat generation in rolling bearings, a model of heat transfer from bearings, and models for estimation of temperature and temperature deformations of SU elements. We have carried out experimental test and made quantitative evaluation of the effect of operation conditions on friction and thermal characteristics of the SUs of grinding and turning machines of typical structures. It is found that the operation conditions make stronger effect on SU temperatures when rpm increases. A comparison between the results of analysis and experiment proves their good mutual correspondence and allows us to recommend application of the models and software developed for design and research of high-speed SUs running on rolling bearings.展开更多
For the purpose to improve a design quality of high-speed spindle units, we have developed mathematical models and software to simulate a rotation accuracy of spindles running on ball bearings. In order to better unde...For the purpose to improve a design quality of high-speed spindle units, we have developed mathematical models and software to simulate a rotation accuracy of spindles running on ball bearings. In order to better understand the mechanics of ball bearings, the dynamic interaction of ball bearings and spindle unit, and the influence of the bearing imperfections on the spindle rotation accuracy, we have carried out computer aided analysis and experimental studies. When doing this, we have found that the spindle rotation accuracy can vary drastically with rotational speed. The influence of bearing preload has a secondary importance. Comparison of the results of these studies has demonstrated adequacy of the models developed to the real spindle units.展开更多
On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply, taking high-frequency converting current of inverter power switches i...On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply, taking high-frequency converting current of inverter power switches into further consideration, a modified mechanical-electric coupling model is created. The created model consists of an inverter, a motorized spindle, a grinding wheel and grinding loads. Some typical non-stationary processes of the grinding system with two different supplies, including the starting, the speed rising and the break in grinding loads, are compared by making use of the created model. One supply is an ideal sinusoidal voltage source, the other is an inverter. The theoretical analysis of the high-order harmonic is also compared with the experimental result. The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.展开更多
High speed machining and high precision machining are two tendencies of themanufacturing technology worldwide. The motorized spindle is the core component of the machine toolsfor achieving the high speed and high prec...High speed machining and high precision machining are two tendencies of themanufacturing technology worldwide. The motorized spindle is the core component of the machine toolsfor achieving the high speed and high precise machining, which affects the general developmentlevel of the machine tools to a great extent. Progress of the key techniques is reviewed in thispaper, in which the high speed and high precision spindle bearings, the dynamical and thermalcharacteristics of spindles, the design technique of the high frequency motors and the drivers, theanti-electromagnetic damage technique of the motors, and the machining and assembling technique areinvolved. Finally, tha development tendencies of the motorized spindles are presented.展开更多
The Ultrasonic Electric Propulsion(UEP)system is a cutting-edge propulsion technology that is mostly used on platforms for small satellites(less than 10 kg).The characteristics of droplet partial emissions(DPEs)in the...The Ultrasonic Electric Propulsion(UEP)system is a cutting-edge propulsion technology that is mostly used on platforms for small satellites(less than 10 kg).The characteristics of droplet partial emissions(DPEs)in the UEP system are investigated using a high-speed imaging technique(an ultra-high speed camera(NAC HX-6)and a long-distance microscope)in this work.The experiments demonstrate that there are a few partial emission modes,including left-side emission,double-side emission,and right-side emission,that are present in the droplet emission process of the UEP system.These modes are primarily caused by the partial formation of capillary standing waves(CSWs)on the emission surface of the ultrasonic nozzle.The emission rate for single-and double-sided emissions varies at different times,indicating that there are different CSWs engaged in droplet emission due to variations in the liquid film thickness and charge state of the liquid cones.Additionally,as the droplets emit continuously,a raised area on the emission surface appears,with several droplets emitting there as a result of charge accumulation.Additionally,photos of the CSWs with emitting droplets are obtained,which highlights the CSWs'distinctive wave morphology.展开更多
Underwater pulsed discharge is widely applied in medicine, machining, and material modification.The induced cavitation bubble and subsequent cavitation collapse are considered the major motivations behind these applic...Underwater pulsed discharge is widely applied in medicine, machining, and material modification.The induced cavitation bubble and subsequent cavitation collapse are considered the major motivations behind these applications. This paper presents an underwater pulsed discharge system.The experimental setup is established to induce and investigate the cavitation bubble assisted with a high-speed camera. Three aspects, including the characteristic of the discharge with different applied voltages and conductivities, the evolution of the cavitation bubble profile, and the energy efficiency of cavitation bubble inducing, are investigated, respectively. Especially, the mechanism of pre-discharge time delay in the low field intensity case is explained using the Joule heat effect.The results show the validity of the underwater pulsed discharger and experimental setup. The present underwater pulsed discharger is proved to be a simple, portable, and easy-to-implement device for the investigation of cavitation bubble dynamics.展开更多
Fundamental problems related to the high-speed combustion are analyzed. The result of plasma-chemical modeling is presented as a motivation of experimental activity. Numerical simulations of the effect of uniform non-...Fundamental problems related to the high-speed combustion are analyzed. The result of plasma-chemical modeling is presented as a motivation of experimental activity. Numerical simulations of the effect of uniform non-equilibrium discharge on the premixed hydrogen and ethylene-air mixture in supersonic flow demonstrate an advantage of such a technique over a heating. Experimental results on multi-electrode non-uniform discharge maintenance behind wallstep and in cavity of supersonic flow are presented. The model test on hydrogen and ethylene ignition is demonstrated at direct fuel injection to low-temperature high-speed airflow.展开更多
The electrical contact-high-speed imaging experimental system was developed to investigate the molten bridge phenomena of AgNi10 electrical contact material.The dimension of molten bridges was measured along with the ...The electrical contact-high-speed imaging experimental system was developed to investigate the molten bridge phenomena of AgNi10 electrical contact material.The dimension of molten bridges was measured along with the measurement of waveforms in the contact voltage under the load of direct current(DC) 6 V(8-20 A)and breaking speed of 50.0 mm·s^(-1).A part of the observed results was presented as well as surface morphology of the contacts after electrical contact behavior,which shows some interesting and new phenomena.Molten bridges and arc could exist simultaneously.The stable molten bridge looks like cylindrical shape and then becomes needle tip at its rupture,the diameter and length of molten bridges both increase with the increase in current and the growth gradient of the diameter is larger than that of the length.The morphology and elemental distribution of the contact surface are changed by the behavior of electrical contact.展开更多
This paper investigates the minimal-energy driving problem for high-speed electric train, and then proposes a three-stage optimal strategy. First, a switching system model is introduced to describe the new dynamics in...This paper investigates the minimal-energy driving problem for high-speed electric train, and then proposes a three-stage optimal strategy. First, a switching system model is introduced to describe the new dynamics in high-speed electric train, which considers the extended range of speed, the energy efficiency and the regenerative brake. Based on the new model, the optimal driving strategy with minimal-energy consumption is studied, and the problem is boiled down to optimal control for switching systems. Using a numerical algorithm, a three-stage driving strategy is concluded, in which the traditional quasi-coasting stage is discarded and the maximal traction and brake are not suitable anymore. Finally, a case study on CRH is illustrated.展开更多
文摘The letter presents an analysis of interference fit of the electric spindle at different rotor speeds due to the influence of centrifugal force and provide<span style="font-family:;" "="">s</span><span style="font-family:;" "=""> a theoretical formula showing the relationship of the speed, stress on the rotation speed. The letter a</span><span style="font-family:Verdana;"></span><span style="font-family:;" "="">lso established a finite element model of the interference fit. The study found that as the rotation speed increases, the interference and contact stress between the spindle and the rotor gradually decrease, and the reduced speed is proportional to the square of the rotation speed.</span>
文摘For the purpose to facilitate development of high-speed Spindle Units (SUs) running on rolling bearings, we have developed a beam element model, algorithms, and software for computer analysis of thermal characteristics of SUs. The thermal model incorporates a model of heat generation in rolling bearings, a model of heat transfer from bearings, and models for estimation of temperature and temperature deformations of SU elements. We have carried out experimental test and made quantitative evaluation of the effect of operation conditions on friction and thermal characteristics of the SUs of grinding and turning machines of typical structures. It is found that the operation conditions make stronger effect on SU temperatures when rpm increases. A comparison between the results of analysis and experiment proves their good mutual correspondence and allows us to recommend application of the models and software developed for design and research of high-speed SUs running on rolling bearings.
文摘For the purpose to improve a design quality of high-speed spindle units, we have developed mathematical models and software to simulate a rotation accuracy of spindles running on ball bearings. In order to better understand the mechanics of ball bearings, the dynamic interaction of ball bearings and spindle unit, and the influence of the bearing imperfections on the spindle rotation accuracy, we have carried out computer aided analysis and experimental studies. When doing this, we have found that the spindle rotation accuracy can vary drastically with rotational speed. The influence of bearing preload has a secondary importance. Comparison of the results of these studies has demonstrated adequacy of the models developed to the real spindle units.
基金National Hi-tech Research and Development Program of China(863 Program,No.2008AA04Z116)and Natural Science Foundation of Hunan Province,China.
文摘On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply, taking high-frequency converting current of inverter power switches into further consideration, a modified mechanical-electric coupling model is created. The created model consists of an inverter, a motorized spindle, a grinding wheel and grinding loads. Some typical non-stationary processes of the grinding system with two different supplies, including the starting, the speed rising and the break in grinding loads, are compared by making use of the created model. One supply is an ideal sinusoidal voltage source, the other is an inverter. The theoretical analysis of the high-order harmonic is also compared with the experimental result. The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.
文摘High speed machining and high precision machining are two tendencies of themanufacturing technology worldwide. The motorized spindle is the core component of the machine toolsfor achieving the high speed and high precise machining, which affects the general developmentlevel of the machine tools to a great extent. Progress of the key techniques is reviewed in thispaper, in which the high speed and high precision spindle bearings, the dynamical and thermalcharacteristics of spindles, the design technique of the high frequency motors and the drivers, theanti-electromagnetic damage technique of the motors, and the machining and assembling technique areinvolved. Finally, tha development tendencies of the motorized spindles are presented.
基金supported by National Natural Science Foundation of China(No.12102099)the National Key R&D Program of China(No.2021YFC2202700)the Outstanding Academic Leader Project of Shanghai(Youth)(No.23XD1421700),respectively。
文摘The Ultrasonic Electric Propulsion(UEP)system is a cutting-edge propulsion technology that is mostly used on platforms for small satellites(less than 10 kg).The characteristics of droplet partial emissions(DPEs)in the UEP system are investigated using a high-speed imaging technique(an ultra-high speed camera(NAC HX-6)and a long-distance microscope)in this work.The experiments demonstrate that there are a few partial emission modes,including left-side emission,double-side emission,and right-side emission,that are present in the droplet emission process of the UEP system.These modes are primarily caused by the partial formation of capillary standing waves(CSWs)on the emission surface of the ultrasonic nozzle.The emission rate for single-and double-sided emissions varies at different times,indicating that there are different CSWs engaged in droplet emission due to variations in the liquid film thickness and charge state of the liquid cones.Additionally,as the droplets emit continuously,a raised area on the emission surface appears,with several droplets emitting there as a result of charge accumulation.Additionally,photos of the CSWs with emitting droplets are obtained,which highlights the CSWs'distinctive wave morphology.
基金supported by National Natural Science Foundation of China (Grant Nos. 11874140, 11574072)National Key Research and Development Program of China (Grant No. 2016YFC0401600)+2 种基金Primary Research and Development Plan of Jiangsu Province, China (Grant No. BE2016056)Fundamental Research Funds for the Central Universities (Grant No. 2017B17814)Postgraduate Research & Practice Innovation Program of Jiangsu Province (Grant No. KYCX18_0552)
文摘Underwater pulsed discharge is widely applied in medicine, machining, and material modification.The induced cavitation bubble and subsequent cavitation collapse are considered the major motivations behind these applications. This paper presents an underwater pulsed discharge system.The experimental setup is established to induce and investigate the cavitation bubble assisted with a high-speed camera. Three aspects, including the characteristic of the discharge with different applied voltages and conductivities, the evolution of the cavitation bubble profile, and the energy efficiency of cavitation bubble inducing, are investigated, respectively. Especially, the mechanism of pre-discharge time delay in the low field intensity case is explained using the Joule heat effect.The results show the validity of the underwater pulsed discharger and experimental setup. The present underwater pulsed discharger is proved to be a simple, portable, and easy-to-implement device for the investigation of cavitation bubble dynamics.
文摘Fundamental problems related to the high-speed combustion are analyzed. The result of plasma-chemical modeling is presented as a motivation of experimental activity. Numerical simulations of the effect of uniform non-equilibrium discharge on the premixed hydrogen and ethylene-air mixture in supersonic flow demonstrate an advantage of such a technique over a heating. Experimental results on multi-electrode non-uniform discharge maintenance behind wallstep and in cavity of supersonic flow are presented. The model test on hydrogen and ethylene ignition is demonstrated at direct fuel injection to low-temperature high-speed airflow.
基金financially supported by the National Natural Science Foundation of China (Nos.51461023, 51267007,51164015,U1302272,515070575 and U1602275)the Natural Science Foundation of Yunnan Province (Nos.2010CD126, 2012FB195 and 2015FA042)+3 种基金the Yunnan Applied Basic Research Projects (No.2014FB164)the Innovation Team of Yunnan Province (No.2012HC027)the Technology innovation talents of Yunnan Province (No.2015HB024)the Fund of the State Key Laboratory of Advanced Technologies for Comprehensive Utilization of Platinum Metals (No.SKL-SPM-201526)。
文摘The electrical contact-high-speed imaging experimental system was developed to investigate the molten bridge phenomena of AgNi10 electrical contact material.The dimension of molten bridges was measured along with the measurement of waveforms in the contact voltage under the load of direct current(DC) 6 V(8-20 A)and breaking speed of 50.0 mm·s^(-1).A part of the observed results was presented as well as surface morphology of the contacts after electrical contact behavior,which shows some interesting and new phenomena.Molten bridges and arc could exist simultaneously.The stable molten bridge looks like cylindrical shape and then becomes needle tip at its rupture,the diameter and length of molten bridges both increase with the increase in current and the growth gradient of the diameter is larger than that of the length.The morphology and elemental distribution of the contact surface are changed by the behavior of electrical contact.
基金supported by the National Key Technology R&D Program(No.2009BAG12A08)the Research Foundation of the Ministry of Railways and Tsinghua University(RFMOR&THU)(Nos.2009X003,J2009Z028)the Research Foundation of Beijing National Railway Research Foundation of Beijing National Railway Research and Design Institute of Signal and Communication
文摘This paper investigates the minimal-energy driving problem for high-speed electric train, and then proposes a three-stage optimal strategy. First, a switching system model is introduced to describe the new dynamics in high-speed electric train, which considers the extended range of speed, the energy efficiency and the regenerative brake. Based on the new model, the optimal driving strategy with minimal-energy consumption is studied, and the problem is boiled down to optimal control for switching systems. Using a numerical algorithm, a three-stage driving strategy is concluded, in which the traditional quasi-coasting stage is discarded and the maximal traction and brake are not suitable anymore. Finally, a case study on CRH is illustrated.