Research on Weighing System and Debugging Technology for Batching Under Blast Furnace Ore Tank

The article introduces the composition and working principle of the batching and weighing system underneath the blast furnace hearth.Besides,the shortcomings of the batching and weighing system during installation,debugging,and calibration,as well as the dynamic errors in the batching process are also analyzed.Corresponding solutions are then provided.

供丝机烟丝束线性堆叠原理分析与应用

为了进一步降低ZJ112卷接机组的卷烟产品空头剔除率,通过对几种主要卷烟机型供丝装置结构、供料及成形工艺原理的研究分析,并结合废烟剔除情况,分析揭示的原理为烟丝在供丝机内从料仓到流化床的平行推进输送原理;烟丝从流化床到吸风室导轨的线性堆叠成形原理。发现了供丝机内在烟丝输送方面与空头形成相关的两个因素,设计应用的改进方案为设计安装新型螺旋绞龙底部凹口护板与延板组件;延长料仓内吸风管的长度,合理设置吸风管口在吸风腔内的位置。改进后,基本消除了回丝被重复性削刷而增加造碎劣化的问题,改善了成品烟支内的烟丝结构质量,降低了产品空头剔除率,提升了吸丝成形工艺过程控制水平。

GAS FUEL-POWERED HOPPER

Based on the hopping principle, a miniature gas fuel-powered hopper is designed and manufactured. According to thermodynamic analysis, the pressure-displacement curve in the combustion chamber after ignition is obtained through iterative calculation, then the work on the cylinder done by high-pressure gas is calculated and the initial hopping velocity of the hopper is obtained. The wireless control system is developed to realize the tele-control of the hopper, including fuel injection and ignition. Experimental results agree well with analytical results. The hopper has a jumping ability of height 2.2 m and distance 3.5 m, and it is more than 14 times its dimension.

基于改进型120阀的整组煤炭漏斗车底门开闭控制系统

介绍了一种由改进型120阀控制的整组煤炭漏斗车底门开闭控制系统,对该控制系统的开关门原理进行了分析,对其配置和运用效果进行了说明。

Flow Behaviors of Non-spherical Granules in Rectangular Hopper

Flow behaviors of four kinds of granular particles(i.e. sphere,ellipsoid,hexahedron and binary mixture of sphere and hexahedron) in rectangular hoppers were experimentally studied. The effects of granular shape and hopper structure on flow pattern,discharge fraction,mean particle residence time and tracer concentration distribu-tion were tested based on the visual observation and particle tracer technique. The results show that particle shape affects significantly the flow pattern. The flow patterns of sphere,ellipsoid and binary mixture are all parabolic shape,and the flow pattern shows no significant difference with the change of wedge angle. The flowing zone be-comes more sharp-angled with the increasing outlet size. The flow pattern of hexahedron is featured with straight lines. The discharge rates are in increasing order from hexahedron,sphere,binary mixture to ellipsoid. The dis-charge rate also increases with the wedge angle and outlet size. The mean particle residence time becomes shorter when the outlet size increases. The difference of mean particle residence time between the maximum and minimum values decreases as the wedge angle increases. The residence time of hexahedron is the shortest. The tracer concen-tration distribution of hexahedron at any height is more uniform than that of binary mixture. The tracer concentra-tion of sphere in the middle is lower than that near the wall,and the contrary tendency is found for ellipsoid particles.

电厂输灰系统自寻优紊流智能防堵输灰技术应用

气力输灰系统运行受到多种因素影响,尤其是落料的起拱堵塞和输送管道的堵塞。为保证系统在低能耗下稳定运行,通过引入灰斗落灰管温度监测技术和自动反吹技术,解决灰斗起拱堵塞问题。在输送管道堵塞问题上,提出依据气力输送特性图结合自寻优控制技术,解决输灰系统不同灰质用不同气量随时调整的难题,使系统能够保持在最佳气量下而不堵管的稳定运行状态。

Burden Distribution for Bell-Less Top With Two Parallel Hoppers

The circumferential burden distribution of bell-less top with two parallel hoppers was analyzed to obtain the expressions of burden flux and uneven ratio. The four-batch feeding spirally with two parallel hoppers was proposed to realize even burden distribution by uneven flux, ensuring reasonable distribution of BF gas and effective usage of heat energy and chemical energy of gas as well as stable BF production with higher quality and lower consumption.

PCC自寻优技术在气力输灰系统中的应用研究

虽然气力输送系统是一种清洁环保的运输系统,但压缩气体的能耗较高且输送易受物料料性和工况变化的影响,导致系统能耗较高、稳定性较差。为在保证系统运行稳定的同时节能降耗,采用料性法设计气力输送系统,根据物料的气力输送特性(PCC),利用智能控制技术对系统进行适时调整,使系统能够自动寻找最佳的运行状态点,从而使得系统既能稳定运行,又具有最优的节能效果。

A numerical study of dynamics in thin hopper flow and granular jet

The dynamics of granular material discharging from a cuboid but thin hopper,including the hopper flow and granular jet,are investigated via discrete element method(DEM)simulations.The slot width is varied to study its influence on the flow.It is found the flow in the cuboid hopper has similarity with the flow in two-dimensional(2D)hopper.When the slot width is large,the flowrate is higher than the predicted value from Beverloo’s law and the velocity distribution is not Gaussian-like.For granular jet,there is a transition with varying slot width.For large slot width,there is a dense core in the jet and the variations of velocities and density are relatively small.Finally,the availability of continuum model is assessed and the results show that the performance with large slot width is better than that with small slot width.

Discharge flow of granular particles through an orifice on a horizontal hopper:Effect of the hopper angle

We experimentally investigate the effect of the hopper angle on the flow rate of grains discharged from a twodimensional horizontal hopper on a conveyor belt.The flow rate grows with the hopper angle,and finally reaches a plateau.The curve feature appears to be similar for different orifice widths and conveyor belt-driven velocities.On the basis of an empirical law of flow rate for a flat-bottom hopper,we propose a modified equation to describe the relation between the flow rate and hopper angle,which is in a good agreement with the experimental results.

Influence of an inserted bar on the flow regimes in the hopper

We investigated the influence of an inserted bar on the hopper flow experimentally.Three geometrical parameters,size of upper outlet D1,size of lower outlet D0,and the height of bar H,are variables here.With varying H we found three regimes:one transition from clogging to a surface flow and another transition from a surface flow to a dense flow.For the dense flow,the flow rate follows Beverloo’s law and there is a saturation of inclination of free surfaceθ.We plotted the velocity field and there is a uniform linear relation between the particle velocity and depth from the free surface.We also found that the required value of D_(1) to guarantee the connectivity of flow is little smaller than D_(0).For the transition from a surface flow to a dense flow,there is a jump of flow rate and the minimumθfor flowing is two degrees larger than the repose angle.

高效低压钻井液系统研制与应用

为了满足科威特地区9000 m超深井钻机的作业需求,研发了高效低压钻井液系统。该系统比同级别系统安全性高、工艺流程复杂、环境更友好,可同时满足水基钻井液、油基钻井液作业工况。首次在9000 m超深井钻机配套的低压钻井液系统上应用节能型搅拌器、多功能螺旋输送机、双机械密封离心泵,使得低压钻井液系统更加节能、环保。该系统采用双通道工艺流程,双层钻井液罐设计罐面通道更为顺畅。厂内试验结果表明,该系统噪声低于82 dB,设备轴承温升不高于32℃,工艺流程正常,满足设计要求。随钻机开展了2 h的设备运转试验和2 h的联调试验,低压钻井液系统工作稳定正常。研究成果丰富了钻机产品的多样性,可广泛应用于科威特、阿联酋、沙特等中东地区超深井作业。

Dynamical Study of Granular Flow through a Two-Dimensional Hopper

The mass flow rate of a granular flow through an aperture under gravity is a long-standing challenge issue in physical science. We show that for steady flow field close to laminar flow, the dynamical equations together with the continue equation and Mohr-circle description of the stress are closed, and hence solvable. In a case of streamline guided by the two-dimensional hopper, we obtain a consistent condition and use it to determine the stress and the velocity distribution. Our result indicates that 3/2 power scaling behavior is recovered with a coefficient C(μ,α) being a function of frictional coefficient and the hopper angle. It is found that the predicted coefficient C(μ,α) is compatible with previous studies.

HB-Protocol Based Advance Security System for PKES Using Multiple Antennas

Modern cars are mostly computerized and equipped with passive keyless entry and start(PKES) system. PKES is based on Radio Frequency Identification(RFID) technology for authentication of the authorized drivers. RFID technology has replaced the conventional ways of identification and authorization in order to facilitate users while introducing new security challenges. In this article, we focused on verifying the presence of authorized key in the physical proximity of car by employing multiple antennas. Application of multiple antennas to the currently developed cryptographic algorithms opens a new approach for researchers to improve security of RFID based systems. We propose an advanced security system for PKES using multiple antennas wherein an authorized key passes through multiple vicinities to allow driver to access and start the car. Furthermore, we modified a light-weight cryptographic protocol named as HB(Hopper and Blum) protocol to integrate it with the proposed design based on multiple antennas. Simulation results show improvement in security functionality while keeping in view the efficiency constraints.

Particle size segregation in hopper at a bell-less top blast furnace with parallel hoppers

Owing to a certain angle existing between a belt conveyor and the parallel hoppers,and the hoppers localizing away from the centerlines of a blast furnace,particles size segregation is likely to happen in a bell-less top blast furnace with parallel hoppers.Mastering the law of particles size segregation in hoppers could help to choose better charging parameters and optimize production and technical indices.As for the previous works on burden segregation at a bell-less top blast furnace with parallel hoppers,more attention was paid to the falling point segregation and the circumferential mass flow segregation while charging from the tilting chute,but ignoring the particle size segregation in burden hoppers as burden falls from a belt conveyor,which is the right basis of analyzing the former,and plays a significant role in controlling the gas distribution in the blast furnace.The present work takes ternary mixtures of coke in three different particle sizes to simulate the size segregation of the coke charged into the hoppers by experiments.The effect of the main striking point on size segregation is also investigated.The research shows that there exists a good linear relation between segregation coefficient k and the dimensionless main striking point when using the equation C = C_0~k to express the degree of size segregation in hoppers.The linear relation is proposed for the first time and provides a new way to predict the size segregation in hoppers,which forms a theoretical basis and technical support for reducing the size segregation degree in hoppers.

EXPERIMENTAL STUDY ON REDUCING ADHESION IN COAL HOPPER BY SURFACE ELECTRO-OSMOSIS

The adhesion mechanics of coal and the behavior of the coal adhesion to the hopper are analyzed. A model coal hopper is developed, and the model experiments are made by using the surface electro osmosis technology according to the processing conditions. The parameters of the surface electro osmosis technology are optimized by the method of orthogonal polynomial regression designing. The result shows that the surface electro osmosis technique is one of the good methods to solve the adhering problem of coal to the coal hopper in transfer piping.

Contact toxicities of imidacloprid on rice brown plant hopper(Nilaparvata lugens Stal)

Rice brown planthopper (BPH) (Nilaparvata lugens Stal, ) which occurs 4 generations within one year in Jiangsu Province has become a serious pest and causes loss of yield on rice every year in this region. The contact toxicities of imidacloprid and methamidophos to rice BPH were tested by means of immerse topical application method and a field trial from 1993 to 1994. A randomized complete design was laid out in 6 treatments with three replications.

The impacts of timing and insecticides at early stage of late rice on the population development of brown plant hopper(BPH)

Field experiments were carried out in northern Zhejiang Province. Three insecticides (methamidophos,Shachongshuang and triazophos) were used to control the rice leaffolder Cnaphalocrocis medinalis and rice striped stemborer Chilo suppressalis in rice fields during 18—27 days after transplantating. The impacts of timing and insecticides on the population development of brown planthopper Nilaparavata lugens was surveyed by direct counting on the plants or by tapping method.

耙吸挖泥船消能箱关键参数对装舱效果影响的数值分析

消能箱作为泥舱系统的关键设备,直接参与疏浚装舱过程,其出流特性对船舶装舱效果及生产效率有重要影响。以1.50万m 3耙吸挖泥船的消能箱为研究对象,采用流场数值模拟手段,对消能箱主体尺寸、结构形式等影响出流特性的关键参数进行计算分析。结果表明,在一定范围内,消能箱管径越大,消能效果越好,且出流均匀性得到一定程度改善;等截面积条件下,圆形截面消能箱的装舱效果显著优于方形截面的设计;消能箱中部开口指向舱底的速度分量较大,可通过布置水平挡板进行局部优化。该消能箱设计有助于改善疏浚装舱过程中细粉砂的沉积效果,节省装舱时间,减少溢流损失。

鞍钢朝阳钢铁高炉上料系统下料斗改进实践

针对高炉上料系统下料斗寿命短,衬板和母板磨损严重的问题,采取了减小物料初始动能,增大仓壁倾斜角和调整衬板、仓壁形式措施。实践后,减少了对下料斗衬板的磨损,降低了衬板掉落撕裂皮带的风险,延长了下料斗使用寿命,年维护费用降低约200万元。