Background: Although a number of studies have reported that the hot and humid compress from traditional Chinese medicine (TCM) is effective in treating lumbar disc herniation (LDH) with qi stagnation and blood stasis,...Background: Although a number of studies have reported that the hot and humid compress from traditional Chinese medicine (TCM) is effective in treating lumbar disc herniation (LDH) with qi stagnation and blood stasis, clinical evidence is limited. Objective: The purpose of this study is to provide high-quality evidence to support the effectiveness of the traditional Chinese hot and humid compress in the treatment of LDH with qi stagnation and blood stasis. Methods: From October 2021 to November 2023, 86 patients with LDH of qi stagnation and blood stasis type were recruited in our hospital and divided into a control (n = 43) and an observation group (n = 43) according to the random number table method. The control group was given routine clinical treatment, and the observation group was treated with the hot and humid compress therapy for two weeks. The visual analogue scale (VAS) score, Japanese Orthopaedic Association (JOA) score, TCM syndrome score, serum interleukin-6 (IL-6), serum interleukin-1β (IL-1β), and tumor necrosis factor-α (TNF-α) were observed and compared between the two groups before and after treatment, and the clinical efficacy of the two groups was evaluated. Results: After treatment, the VAS score, TCM symptom score, and serum IL-6, IL-1β, and TNF-α levels decreased in both groups (P P P P P Conclusions: The hot and humid compress of traditional Chinese medicine can effectively relieve pain, restore lumbar function, improve TCM syndromes, reduce the level of inflammatory factors, and have a curative effect in treating LDH.展开更多
Microstructure and texture in 6016 aluminum alloy during hot compression were researched with a uni- axial compression experiment. Through the electron back- scattered diffraction (EBSD) and X-ray diffraction (XRD...Microstructure and texture in 6016 aluminum alloy during hot compression were researched with a uni- axial compression experiment. Through the electron back- scattered diffraction (EBSD) and X-ray diffraction (XRD) analysis technology, it is shown that the subgrain nucle- ation and recrystallization occur in 6016 aluminum alloy during hot compressing, and strong rolling textures such as (110) fiber texture, Brass, S, and Goss form. With the deformation passes increasing, (110) fiber texture, Brass and S are enhanced. In the heat preservation stage after deformation, recrystallization continues until heat preser- vation for 60 s, and a duplex microstructure of deformation and recrystallization grains is built. At the beginning of heat preservation, recrystallization grains with the Goss texture and random orientation are formed in original grains with S or Brass texture, which makes the volume fraction of S and Brass texture decrease. Then, the complex grain growth process makes the volume fraction of Brass, S, and Goss texture increase, while that of random orien- tation decrease.展开更多
Hot deformation behavior of extrusion preform of the spray-formed Al-9.0Mg-0.5Mn-0.1Ti alloy was studied using hot compression tests over deformation temperature range of 300-450 ℃ and strain rate range of 0.01...Hot deformation behavior of extrusion preform of the spray-formed Al-9.0Mg-0.5Mn-0.1Ti alloy was studied using hot compression tests over deformation temperature range of 300-450 ℃ and strain rate range of 0.01-10 s-1. On the basis of experiments and dynamic material model, 2D processing maps and 3D power dissipation maps were developed for identification of exact instability regions and optimization of hot processing parameters. The experimental results indicated that the efficiency factor of energy dissipate (η) lowered to the minimum value when the deformation conditions located at the strain of 0.4, temperature of 300 ° C and strain rate of 1 s-1. The softening mechanism was dynamic recovery, the grain shape was mainly flat, and the portion of high angle grain boundary (〉15°) was 34%. While increasing the deformation temperature to 400 ° C and decreasing the strain rate to 0.1 s-1, a maximum value of η was obtained. It can be found that the main softening mechanism was dynamic recrystallization, the structures were completely recrystallized, and the portion of high angle grain boundary accounted for 86.5%. According to 2D processing maps and 3D power dissipation maps, the optimum processing conditions for the extrusion preform of the spray-formed Al?9.0Mg?0.5Mn?0.1Ti alloy were in the deformation temperature range of 340-450 ° C and the strain rate range of 0.01-0.1 s-1 with the power dissipation efficiency range of 38%?43%.展开更多
The high-temperature deformation behavior of Cu-Ni-Si-P alloy was investigated by using the hot compression test in the temperature range of 600-800 ℃ and strain rate of 0.01-5 s-1. The hot deformation activation ene...The high-temperature deformation behavior of Cu-Ni-Si-P alloy was investigated by using the hot compression test in the temperature range of 600-800 ℃ and strain rate of 0.01-5 s-1. The hot deformation activation energy, Q, was calculated and the hot compression constitutive equation was established. The processing maps of the alloy were constructed based on the experiment data and the forging process parameters were then optimized based on the generated maps for forging process determination. The flow behavior and the microstructural mechanism of the alloy were studied. The flow stress of the Cu-Ni-Si-P alloy increases with increasing strain rate and decreasing deformation temperature, and the dynamic recrystallization temperature of alloy is around 700 ℃. The hot deformation activation energy for dynamic recrystallization is determined as 485.6 kJ/mol. The processing maps for the alloy obtained at strains of 0.3 and 0.5 were used to predict the instability regimes occurring at the strain rate more than 1 s-1 and low temperature (〈650 ℃). The optimum range for the alloy hot deformation processing in the safe domain obtained from the processing map is 750-800 ℃ at the strain rate of 0.01-0.1 s i The characteristic microstructures predicted from the processing map agree well with the results of microstructural observations.展开更多
Hot compression test of a novel nickel-free white alloy Cu?12Mn?15Zn?1.5Al?0.3Ti?0.14B?0.1Ce (mass fraction, %) was conducted on a Gleeble?1500 machine in the temperature range of 600?800 °C and the strain rate r...Hot compression test of a novel nickel-free white alloy Cu?12Mn?15Zn?1.5Al?0.3Ti?0.14B?0.1Ce (mass fraction, %) was conducted on a Gleeble?1500 machine in the temperature range of 600?800 °C and the strain rate range of 0.01?10 s?1. The constitutive equation and hot processing map of the alloy were built up according to its hot deformation behavior and hot working characteristics. The deformation activation energy of the alloy is 203.005 kJ/mol. An instability region appears in the hot deformation temperature of 600?700 °C and the strain rate range of 0.32?10 s?1 when the true strain of the alloy is up to 0.7. Under the optimal hot deformation condition of 800 °C and 10 s?1 the prepared specimen has good surface quality and interior structure. The designed nickel-free alloy has very similar white chromaticity with the traditional white copper alloy (Cu?15Ni?24Zn?1.5Pb), and the color difference between them is less than 1.5, which can hardly be distinguished by human eyes.展开更多
The hot deformation behavior of a novel imitation-gold copper alloy was investigated with Gleeble-1500 thermo-mechanical simulator in the temperature range of 650-770 °C and strain rate range of 0.001-1.0 s-1. Th...The hot deformation behavior of a novel imitation-gold copper alloy was investigated with Gleeble-1500 thermo-mechanical simulator in the temperature range of 650-770 °C and strain rate range of 0.001-1.0 s-1. The hot deformation constitutive equation was established and the thermal activation energy was obtained to be 249.60 kJ/mol. The processing map at a strain of 1.2 was developed. And there are two optimal regions in processing map, namely 650-680 °C, 0.001-0.01 s-1 and 740-770 °C, 0.01-0.1 s-1. Optical microscopy was employed to investigate the microstructure evolution of the alloy in the process of deformation. Recrystallized grains and twin crystals were found in microstructures of the hot deformed alloy.展开更多
The compressive deformation behavior of as-quenched 7005 aluminum alloy was investigated at the temperature ranging from 250 °C to 450 °C and strain rate ranging from 0.0005 s-1 to 0.5 s^-1 on Gleeble-1500 t...The compressive deformation behavior of as-quenched 7005 aluminum alloy was investigated at the temperature ranging from 250 °C to 450 °C and strain rate ranging from 0.0005 s-1 to 0.5 s^-1 on Gleeble-1500 thermal-simulation machine. Experimental results show that the flow stress of as-quenched 7005 alloy is affected by both deformation temperature and strain rate, which can be represented by a Zener-Hollomon parameter in an exponent-type equation. By comparing the calculated flow stress and the measured flow stress, the results show that the calculated flow stress agrees well with the experimental result. Based on a dynamic material model, the processing maps were constructed for the strains of 0.1, 0.3 and 0.5. The maps and microstructural examination revealed that the optimum hot working domain is 270-340 °C, 0.05-0.5 s^-1 with the reasonable dynamic recrystallization. The instability domain exhibits adiabatic shear bands and flow localization, which should be avoided during hot working in order to obtain satisfactory properties.展开更多
The AA7150 aluminum alloy was compressed to various strains at strain rate of 10 s(-1) and temperatures of 300 °C and 450 °C, respectively. Flow stress behavior, substructure evolution, morphology and spat...The AA7150 aluminum alloy was compressed to various strains at strain rate of 10 s(-1) and temperatures of 300 °C and 450 °C, respectively. Flow stress behavior, substructure evolution, morphology and spatial distribution of precipitates were studied based on differential scanning calorimetry analysis and transmission electron microscope observation. The results showed that dynamic flow softening occurs during hot deformation. The main softening mechanism could be concluded as dynamic recovery at 300 °C and continuous dynamic recrystallization at 450 °C. The clear heterogeneous spatial distributions of precipitates are found during deformation and enhanced with increased strain. Higher contents of Cu in T phases are found at 450 °C than at 300 °C, which present a transformation process from T phases to S phases as well. The associated evidence of dynamic precipitation on dislocations and particle-stimulated nucleation, as well as the detailed microstructural inherited relationship and morphological texture(particles preferred orientation) were characterized.展开更多
The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the tem...The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.展开更多
The hot compression behavior of a wrought Mg-6Zn-1Al-0.3Mn magnesium alloy was investigated using Gleeble test at 200-400 °C with strain rates ranging from 0.01 to 7 s-1. The true stress-strain curves show that t...The hot compression behavior of a wrought Mg-6Zn-1Al-0.3Mn magnesium alloy was investigated using Gleeble test at 200-400 °C with strain rates ranging from 0.01 to 7 s-1. The true stress-strain curves show that the hot deformation behavior significantly depends on the deformation temperature and strain rate. The calculated hot deformation activation energy Q is 166 kJ/mol with a stress exponent n=5.99, and the constitutive equation is deduced to be ε& =3.16×1013[sinh(0.010σ)]5.99exp [-1.66×105/(RT)]· Deformation microstructure shows that the incompletely dynamically recrystallized grains can be found at grain boundaries and twins with the strain rates ranging from 0.01 to 1 s^-1 at 250 °C, and completely dynamic recrystallization occurs when the temperature is 350 °C or above during hot compression, the size of recrystallized grains decreases with the increment of the strain rate at the same temperature. The relatively suitable deformation condition is considered temperature 330-400 °C and strain rate of 0.01-0.03 s-1, and temperature of 350 °C and strain rate of 1 s-1.展开更多
Hot compression tests were conducted on a homogenized Mg-7Gd-4Y-1Nd-0.5Zr alloy at 450 ℃ and a strain rate of 2 s-1. Dynamic recrystallization (DRX) mechanisms were investigated by optical microscope (OM), scanni...Hot compression tests were conducted on a homogenized Mg-7Gd-4Y-1Nd-0.5Zr alloy at 450 ℃ and a strain rate of 2 s-1. Dynamic recrystallization (DRX) mechanisms were investigated by optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM) systematically. The crystallographic orientation information is obtained through electron back-scattering diffraction (EBSD). The result shows that the flow stress firstly reaches a peak rapidly followed by declining to a valley, and then increases gradually again when the alloy is compressed to a strain of-1.88. DRX related to {10]2} tensile twins is extensively observed at small strains, resulting in an evident grain refinement. DRX grains first nucleate along the edges of twin boundaries with about 30~ (0001) off the twin parents. While at large strains, conventional continuous DRX (CDRX) is frequently identified by the formation of small DRX grains along the original grain boundaries and the continuously increasing misorientation from the centre of large original grains to the grain boundaries. Evidence of particle-stimulated nucleation (PSN) is also observed in the present alloy.展开更多
TA2 pure titanium was chosen to research the interaction among deformation, recrystallization and phase transformation during hot compression. The samples were hot compressed by thermal simulation method with differen...TA2 pure titanium was chosen to research the interaction among deformation, recrystallization and phase transformation during hot compression. The samples were hot compressed by thermal simulation method with different processing parameters. Variant selection induced by stress during cooling after compression was found. The prismatical texture component which featured that the [0001] direction perpendicular to the compressing direction produced preferentially under the compressing stress. As a result, the transformedα phase possesses strong prismatical texture which is different with the basal texture of compressed αphase. The minimum elastic strain energy is demonstrated to be the main reason that causes the variant selection. Dynamic recrystallization behavior and microstructure evolution during hot compression were also studied.展开更多
The hot deformation behavior of Ti-3.0Al-3.7Cr-2.0Fe-0.1B (TACFB) titanium alloy was investigated using a Gleeble-1500D thermal simulator in the temperature range of 800-950 °C, at constant strain rate from 0.01 ...The hot deformation behavior of Ti-3.0Al-3.7Cr-2.0Fe-0.1B (TACFB) titanium alloy was investigated using a Gleeble-1500D thermal simulator in the temperature range of 800-950 °C, at constant strain rate from 0.01 s-1 to 10 s-1 and with height reduction of 70%. Flow stress and microstructure evolution during hot compression of TACFB alloy were investigated. The processing map of TACFB alloy was obtained. The results indicate that the hot deformation behavior of TACFB alloy is sensitive to the deformation temperature and strain rate. The peak flow stress decreases with increasing the test temperature and decreasing the strain rate. The constitutive relationship of TACFB alloy was obtained on the base of Arrhenius equations. When the strain rates are higher than 1.0 s-1, the dynamic recrystallization occurs, and the higher the strain rates are, the more the recrystallization is.展开更多
The effect of hot compression on the grain boundary segregation and precipitation behavior of M6C carbide in theNi-20Cr-18W-1Mo superalloy was investigated by thermomechanical simulator, scanning electronic microscope...The effect of hot compression on the grain boundary segregation and precipitation behavior of M6C carbide in theNi-20Cr-18W-1Mo superalloy was investigated by thermomechanical simulator, scanning electronic microscope (SEM) and X-raydiffraction (XRD). Results indicate that the amount of M6C carbides obviously increases in the experimental alloy after hotcompression. Composition analyses reveal that secondary M6C carbides at grain boundaries are highly enriched in tungsten.Meanwhile, the secondary carbide size of compressive samples is 3?5 μm in 10% deformation degree, while the carbide size ofundeformed specimens is less than 1 μm under aging treatment at 900 and 1000 ℃. According to the thermodynamic calculationresults, the Gibbs free energy of γ-matrix and carbides decreases with increase of the compression temperature, and the W-rich M6Ccarbide is more stable than Cr-rich M23C6. Compared with the experimental results, it is found that compressive stress accelerates theW segregation rate in grain boundary region, and further rises the rapid growth of W-rich M6C as compared with the undeformedone.展开更多
In order to well understand the elementary mechanisms that govern the hot working process of a V?5Cr?5Ti alloy (mass fraction, %), thermal activation parameters under compression were measured in a temperature ran...In order to well understand the elementary mechanisms that govern the hot working process of a V?5Cr?5Ti alloy (mass fraction, %), thermal activation parameters under compression were measured in a temperature range of 1373?1673 K by a Gleeble?3800 system. The results show that the stress exponentn is 4.87 and the activation energyQis 375.89 kJ/mol for the power law equation. The activation energy is determined as 288.34 kJ/mol, which is close to the self-diffusion energy of alloy (270?300 kJ/mol) by introducing a threshold stress(σ0) variable. The typical values of physical activation volume (Vp) and strain rate sensitivity (m) are measured as (120?700)b3 and 0.075?0.122, respectively, by the repeated stress relaxation tests. These activation parameters indicate that the rate controlling mechanism for V?5Cr?5Ti alloy compressed in ranges of 1373?1673 K and 0.001?1.0 s?1 is the dislocation climb by overcoming of forest dislocations.展开更多
The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution...The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution in 7075 aluminum alloy during hot deformation.Isothermal compression tests were conducted to obtain material parameters for 7075 aluminum alloy,leading to the establishment of models for dislocation density,nucleation of recrystallized grains,and grain growth.Integrating these aspects with grain topological deformation,our CA model effectively predicts flow stress,dynamic recrystallization(DRX) volume fraction,and average grain size under diverse deformation conditions.A systematic comparison was made between electron back scattered diffraction(EBSD) maps and CA model simulated under different deformation temperatures(573 to 723 K),strain rates(0.001 to 1 s^(-1)),and strain amounts(30% to 70%).These analyses indicate that large strain,high temperature,and low strain rate facilitate dynamic recrystallization and grain refinement.The results from the CA model show good accuracy and predictive capability,with experimental error within 10%.展开更多
The flow behavior and microstructure evolution of 6A82 aluminum alloy (Al?Mg?Si?Cu) with high copper content were studied on a Gleeble?1500 system by isothermal hot compression test in the temperature range from 320 t...The flow behavior and microstructure evolution of 6A82 aluminum alloy (Al?Mg?Si?Cu) with high copper content were studied on a Gleeble?1500 system by isothermal hot compression test in the temperature range from 320 to 530 °C and the strain rate range from 0.001 to 10 s?1. The results reveal that the flow stress of the alloy exhibits a continuous flow softening behavior at low temperatures of 320?390 °C, whereas it reaches steady state at high temperatures (≥460°C), which are influenced greatly by the Zener?Hollomon parameter (Z) in the hyperbolic sine with the hot deformation activation energy of 325.12 kJ/mol. Microstructure characterizations show that prominent dynamic recrystallization and coarsening of dynamic precipitation may be responsible for the continuous flow softening behavior. Due to deformation heating at high strain rates (≥1 s?1), dynamic recrystallization is more prominent in the specimen deformed at 530 °C and 10 s?1 than in the specimen deformed at 460 °C and 0.1 s?1 even though they have very close lnZ values.展开更多
Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and st...Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and strain rate range of 0.001?1 s?1. The results indicate that the true stress?true strain curve almost exhibits rapid flow softening phenomenon without an obvious work hardening, and the stress decreases with increasing temperature and decreasing strain rate. Moreover, the stress levels are higher at temperature below 400 °C but lower at 450 °C compared with the spray deposited 7075Al alloy. Superplastic deformation characteristics are found at temperature of 450 °C and strain rate range of 0.001?0.1 s?1 with corresponding strain rate sensitivity of 0.72. The optimum parameters of hot working are determined to be temperature of 430?450 °C and strain rate of 0.001?0.05 s?1 based on processing map and optical microstructural observation.展开更多
The hot deformation behavior of Al?6.2Zn?0.70Mg?0.30Mn?0.17Zr alloy was investigated by isothermal compressiontest on a Gleeble?3500machine in the deformation temperature range between623and773K and the strain rate ra...The hot deformation behavior of Al?6.2Zn?0.70Mg?0.30Mn?0.17Zr alloy was investigated by isothermal compressiontest on a Gleeble?3500machine in the deformation temperature range between623and773K and the strain rate range between0.01and20s?1.The results show that the flow stress decreases with decreasing strain rate and increasing deformation temperature.Basedon the experimental results,Arrhenius constitutive equations and artificial neural network(ANN)model were established toinvestigate the flow behavior of the alloy.The calculated results show that the influence of strain on material constants can berepresented by a6th-order polynomial function.The ANN model with16neurons in hidden layer possesses perfect performanceprediction of the flow stress.The predictabilities of the two established models are different.The errors of results calculated by ANNmodel were more centralized and the mean absolute error corresponding to Arrhenius constitutive equations and ANN model are3.49%and1.03%,respectively.In predicting the flow stress of experimental aluminum alloy,the ANN model has a betterpredictability and greater efficiency than Arrhenius constitutive equations.展开更多
The dynamic phase transformation of Ti-5Al-5Mo-5V-1Cr-1Fe alloy during hot compression below theβtransus temperature was investigated.Strain-inducedα-to-βtransformation is observed in the samples compressed at 0-10...The dynamic phase transformation of Ti-5Al-5Mo-5V-1Cr-1Fe alloy during hot compression below theβtransus temperature was investigated.Strain-inducedα-to-βtransformation is observed in the samples compressed at 0-100 K below theβtransus temperature.The deformation stored energy by compression provides a significant driving force for theα-to-βphase transformation.The re-distribution of the solute elements induced by defects during deformation promotes the occurrence of dynamic transformation.Orientation dependence for theα-to-βphase transformation promotion is observed between{100}-orientated grains and{111}-orientated grains.Incomplete recovery in{111}-orientated grains would create a large amount of diffusion channels,which is in favor of theα-to-βtransformation.The effects of reduction ratio and strain rate on the dynamic phase transformation were also investigated.展开更多
文摘Background: Although a number of studies have reported that the hot and humid compress from traditional Chinese medicine (TCM) is effective in treating lumbar disc herniation (LDH) with qi stagnation and blood stasis, clinical evidence is limited. Objective: The purpose of this study is to provide high-quality evidence to support the effectiveness of the traditional Chinese hot and humid compress in the treatment of LDH with qi stagnation and blood stasis. Methods: From October 2021 to November 2023, 86 patients with LDH of qi stagnation and blood stasis type were recruited in our hospital and divided into a control (n = 43) and an observation group (n = 43) according to the random number table method. The control group was given routine clinical treatment, and the observation group was treated with the hot and humid compress therapy for two weeks. The visual analogue scale (VAS) score, Japanese Orthopaedic Association (JOA) score, TCM syndrome score, serum interleukin-6 (IL-6), serum interleukin-1β (IL-1β), and tumor necrosis factor-α (TNF-α) were observed and compared between the two groups before and after treatment, and the clinical efficacy of the two groups was evaluated. Results: After treatment, the VAS score, TCM symptom score, and serum IL-6, IL-1β, and TNF-α levels decreased in both groups (P P P P P Conclusions: The hot and humid compress of traditional Chinese medicine can effectively relieve pain, restore lumbar function, improve TCM syndromes, reduce the level of inflammatory factors, and have a curative effect in treating LDH.
基金financially supported by the Original Program of Chongqing Foundational and Frontier Research Plan(No.cstc2013jcyjA70015)the Science and Technology Research Program of Education Council of Chongqing(No.KJ080407)
文摘Microstructure and texture in 6016 aluminum alloy during hot compression were researched with a uni- axial compression experiment. Through the electron back- scattered diffraction (EBSD) and X-ray diffraction (XRD) analysis technology, it is shown that the subgrain nucle- ation and recrystallization occur in 6016 aluminum alloy during hot compressing, and strong rolling textures such as (110) fiber texture, Brass, S, and Goss form. With the deformation passes increasing, (110) fiber texture, Brass and S are enhanced. In the heat preservation stage after deformation, recrystallization continues until heat preser- vation for 60 s, and a duplex microstructure of deformation and recrystallization grains is built. At the beginning of heat preservation, recrystallization grains with the Goss texture and random orientation are formed in original grains with S or Brass texture, which makes the volume fraction of S and Brass texture decrease. Then, the complex grain growth process makes the volume fraction of Brass, S, and Goss texture increase, while that of random orien- tation decrease.
基金Project(51301065)supported by the National Natural Science Foundation of ChinaProject(15B063)supported by the Youth Research Foundation of Education Bureau of Hunan Province,China
文摘Hot deformation behavior of extrusion preform of the spray-formed Al-9.0Mg-0.5Mn-0.1Ti alloy was studied using hot compression tests over deformation temperature range of 300-450 ℃ and strain rate range of 0.01-10 s-1. On the basis of experiments and dynamic material model, 2D processing maps and 3D power dissipation maps were developed for identification of exact instability regions and optimization of hot processing parameters. The experimental results indicated that the efficiency factor of energy dissipate (η) lowered to the minimum value when the deformation conditions located at the strain of 0.4, temperature of 300 ° C and strain rate of 1 s-1. The softening mechanism was dynamic recovery, the grain shape was mainly flat, and the portion of high angle grain boundary (〉15°) was 34%. While increasing the deformation temperature to 400 ° C and decreasing the strain rate to 0.1 s-1, a maximum value of η was obtained. It can be found that the main softening mechanism was dynamic recrystallization, the structures were completely recrystallized, and the portion of high angle grain boundary accounted for 86.5%. According to 2D processing maps and 3D power dissipation maps, the optimum processing conditions for the extrusion preform of the spray-formed Al?9.0Mg?0.5Mn?0.1Ti alloy were in the deformation temperature range of 340-450 ° C and the strain rate range of 0.01-0.1 s-1 with the power dissipation efficiency range of 38%?43%.
基金Project(51101052) supported by the National Natural Science Foundation of China
文摘The high-temperature deformation behavior of Cu-Ni-Si-P alloy was investigated by using the hot compression test in the temperature range of 600-800 ℃ and strain rate of 0.01-5 s-1. The hot deformation activation energy, Q, was calculated and the hot compression constitutive equation was established. The processing maps of the alloy were constructed based on the experiment data and the forging process parameters were then optimized based on the generated maps for forging process determination. The flow behavior and the microstructural mechanism of the alloy were studied. The flow stress of the Cu-Ni-Si-P alloy increases with increasing strain rate and decreasing deformation temperature, and the dynamic recrystallization temperature of alloy is around 700 ℃. The hot deformation activation energy for dynamic recrystallization is determined as 485.6 kJ/mol. The processing maps for the alloy obtained at strains of 0.3 and 0.5 were used to predict the instability regimes occurring at the strain rate more than 1 s-1 and low temperature (〈650 ℃). The optimum range for the alloy hot deformation processing in the safe domain obtained from the processing map is 750-800 ℃ at the strain rate of 0.01-0.1 s i The characteristic microstructures predicted from the processing map agree well with the results of microstructural observations.
基金Project(51271203)supported by the National Natural Science Foundation of ChinaProject(CX2012B037)supported by the Hunan Provincial Innovation Foundation for Postgraduate,China+1 种基金Project(2013zzts017)supported by the Graduate Degree Thesis Innovation Foundation of Central South University,ChinaProject(2012bjjxj015)supported by the Excellent Doctor Degree Thesis Support Foundation of Central South University,China
文摘Hot compression test of a novel nickel-free white alloy Cu?12Mn?15Zn?1.5Al?0.3Ti?0.14B?0.1Ce (mass fraction, %) was conducted on a Gleeble?1500 machine in the temperature range of 600?800 °C and the strain rate range of 0.01?10 s?1. The constitutive equation and hot processing map of the alloy were built up according to its hot deformation behavior and hot working characteristics. The deformation activation energy of the alloy is 203.005 kJ/mol. An instability region appears in the hot deformation temperature of 600?700 °C and the strain rate range of 0.32?10 s?1 when the true strain of the alloy is up to 0.7. Under the optimal hot deformation condition of 800 °C and 10 s?1 the prepared specimen has good surface quality and interior structure. The designed nickel-free alloy has very similar white chromaticity with the traditional white copper alloy (Cu?15Ni?24Zn?1.5Pb), and the color difference between them is less than 1.5, which can hardly be distinguished by human eyes.
基金Project(11JJ2025)supported by Natural Science Foundation of Hunan Province,ChinaProject(y2010-01-004)supported by the Nonferrous Metals Science Foundation of HNG-CSU,China
文摘The hot deformation behavior of a novel imitation-gold copper alloy was investigated with Gleeble-1500 thermo-mechanical simulator in the temperature range of 650-770 °C and strain rate range of 0.001-1.0 s-1. The hot deformation constitutive equation was established and the thermal activation energy was obtained to be 249.60 kJ/mol. The processing map at a strain of 1.2 was developed. And there are two optimal regions in processing map, namely 650-680 °C, 0.001-0.01 s-1 and 740-770 °C, 0.01-0.1 s-1. Optical microscopy was employed to investigate the microstructure evolution of the alloy in the process of deformation. Recrystallized grains and twin crystals were found in microstructures of the hot deformed alloy.
基金Project(2011CB612200)supported by the National Basic Research Program of China
文摘The compressive deformation behavior of as-quenched 7005 aluminum alloy was investigated at the temperature ranging from 250 °C to 450 °C and strain rate ranging from 0.0005 s-1 to 0.5 s^-1 on Gleeble-1500 thermal-simulation machine. Experimental results show that the flow stress of as-quenched 7005 alloy is affected by both deformation temperature and strain rate, which can be represented by a Zener-Hollomon parameter in an exponent-type equation. By comparing the calculated flow stress and the measured flow stress, the results show that the calculated flow stress agrees well with the experimental result. Based on a dynamic material model, the processing maps were constructed for the strains of 0.1, 0.3 and 0.5. The maps and microstructural examination revealed that the optimum hot working domain is 270-340 °C, 0.05-0.5 s^-1 with the reasonable dynamic recrystallization. The instability domain exhibits adiabatic shear bands and flow localization, which should be avoided during hot working in order to obtain satisfactory properties.
基金Project(20130161110007) supported by the Doctoral Program of the Ministry of Education,ChinaProject(CX2013B128) supported by Hunan Provincial Innovation Foundation for Postgraduate,ChinaProject(201306130021) supported by the Chinese Scholarship Council
文摘The AA7150 aluminum alloy was compressed to various strains at strain rate of 10 s(-1) and temperatures of 300 °C and 450 °C, respectively. Flow stress behavior, substructure evolution, morphology and spatial distribution of precipitates were studied based on differential scanning calorimetry analysis and transmission electron microscope observation. The results showed that dynamic flow softening occurs during hot deformation. The main softening mechanism could be concluded as dynamic recovery at 300 °C and continuous dynamic recrystallization at 450 °C. The clear heterogeneous spatial distributions of precipitates are found during deformation and enhanced with increased strain. Higher contents of Cu in T phases are found at 450 °C than at 300 °C, which present a transformation process from T phases to S phases as well. The associated evidence of dynamic precipitation on dislocations and particle-stimulated nucleation, as well as the detailed microstructural inherited relationship and morphological texture(particles preferred orientation) were characterized.
基金Project (51005112) supported by the National Natural Science Foundation of ChinaProject (2010ZF56019) supported by the Aviation Science Foundation of China+1 种基金Project (GJJ11156) supported by the Education Commission of Jiangxi Province, ChinaProject(GF200901008) supported by the Open Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology, China
文摘The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.
基金Project(2011BAE22B01-1)supported by the National Key Technologies R&D Program of ChinaProject(2011DFA50903)supported by the International S&T Cooperation Program of China
文摘The hot compression behavior of a wrought Mg-6Zn-1Al-0.3Mn magnesium alloy was investigated using Gleeble test at 200-400 °C with strain rates ranging from 0.01 to 7 s-1. The true stress-strain curves show that the hot deformation behavior significantly depends on the deformation temperature and strain rate. The calculated hot deformation activation energy Q is 166 kJ/mol with a stress exponent n=5.99, and the constitutive equation is deduced to be ε& =3.16×1013[sinh(0.010σ)]5.99exp [-1.66×105/(RT)]· Deformation microstructure shows that the incompletely dynamically recrystallized grains can be found at grain boundaries and twins with the strain rates ranging from 0.01 to 1 s^-1 at 250 °C, and completely dynamic recrystallization occurs when the temperature is 350 °C or above during hot compression, the size of recrystallized grains decreases with the increment of the strain rate at the same temperature. The relatively suitable deformation condition is considered temperature 330-400 °C and strain rate of 0.01-0.03 s-1, and temperature of 350 °C and strain rate of 1 s-1.
文摘Hot compression tests were conducted on a homogenized Mg-7Gd-4Y-1Nd-0.5Zr alloy at 450 ℃ and a strain rate of 2 s-1. Dynamic recrystallization (DRX) mechanisms were investigated by optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM) systematically. The crystallographic orientation information is obtained through electron back-scattering diffraction (EBSD). The result shows that the flow stress firstly reaches a peak rapidly followed by declining to a valley, and then increases gradually again when the alloy is compressed to a strain of-1.88. DRX related to {10]2} tensile twins is extensively observed at small strains, resulting in an evident grain refinement. DRX grains first nucleate along the edges of twin boundaries with about 30~ (0001) off the twin parents. While at large strains, conventional continuous DRX (CDRX) is frequently identified by the formation of small DRX grains along the original grain boundaries and the continuously increasing misorientation from the centre of large original grains to the grain boundaries. Evidence of particle-stimulated nucleation (PSN) is also observed in the present alloy.
文摘TA2 pure titanium was chosen to research the interaction among deformation, recrystallization and phase transformation during hot compression. The samples were hot compressed by thermal simulation method with different processing parameters. Variant selection induced by stress during cooling after compression was found. The prismatical texture component which featured that the [0001] direction perpendicular to the compressing direction produced preferentially under the compressing stress. As a result, the transformedα phase possesses strong prismatical texture which is different with the basal texture of compressed αphase. The minimum elastic strain energy is demonstrated to be the main reason that causes the variant selection. Dynamic recrystallization behavior and microstructure evolution during hot compression were also studied.
基金Project (2010DFA52280) supported by International Science and Technology CooperationProject (20100470260) supported by China Postdoctoral Science Foundation
文摘The hot deformation behavior of Ti-3.0Al-3.7Cr-2.0Fe-0.1B (TACFB) titanium alloy was investigated using a Gleeble-1500D thermal simulator in the temperature range of 800-950 °C, at constant strain rate from 0.01 s-1 to 10 s-1 and with height reduction of 70%. Flow stress and microstructure evolution during hot compression of TACFB alloy were investigated. The processing map of TACFB alloy was obtained. The results indicate that the hot deformation behavior of TACFB alloy is sensitive to the deformation temperature and strain rate. The peak flow stress decreases with increasing the test temperature and decreasing the strain rate. The constitutive relationship of TACFB alloy was obtained on the base of Arrhenius equations. When the strain rates are higher than 1.0 s-1, the dynamic recrystallization occurs, and the higher the strain rates are, the more the recrystallization is.
基金Project(51171150)supported by the National Natural Science Foundation of China
文摘The effect of hot compression on the grain boundary segregation and precipitation behavior of M6C carbide in theNi-20Cr-18W-1Mo superalloy was investigated by thermomechanical simulator, scanning electronic microscope (SEM) and X-raydiffraction (XRD). Results indicate that the amount of M6C carbides obviously increases in the experimental alloy after hotcompression. Composition analyses reveal that secondary M6C carbides at grain boundaries are highly enriched in tungsten.Meanwhile, the secondary carbide size of compressive samples is 3?5 μm in 10% deformation degree, while the carbide size ofundeformed specimens is less than 1 μm under aging treatment at 900 and 1000 ℃. According to the thermodynamic calculationresults, the Gibbs free energy of γ-matrix and carbides decreases with increase of the compression temperature, and the W-rich M6Ccarbide is more stable than Cr-rich M23C6. Compared with the experimental results, it is found that compressive stress accelerates theW segregation rate in grain boundary region, and further rises the rapid growth of W-rich M6C as compared with the undeformedone.
基金Project(11105127)supported by the National Natural Science Foundation of China
文摘In order to well understand the elementary mechanisms that govern the hot working process of a V?5Cr?5Ti alloy (mass fraction, %), thermal activation parameters under compression were measured in a temperature range of 1373?1673 K by a Gleeble?3800 system. The results show that the stress exponentn is 4.87 and the activation energyQis 375.89 kJ/mol for the power law equation. The activation energy is determined as 288.34 kJ/mol, which is close to the self-diffusion energy of alloy (270?300 kJ/mol) by introducing a threshold stress(σ0) variable. The typical values of physical activation volume (Vp) and strain rate sensitivity (m) are measured as (120?700)b3 and 0.075?0.122, respectively, by the repeated stress relaxation tests. These activation parameters indicate that the rate controlling mechanism for V?5Cr?5Ti alloy compressed in ranges of 1373?1673 K and 0.001?1.0 s?1 is the dislocation climb by overcoming of forest dislocations.
基金Funded by the Central Government Guides Local Funds for Science and Technology Development(No.YDZJSX20231A045)the Fundamental Research Program of Shanxi Province(Nos.202103021223288 and 202103021224282)。
文摘The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution in 7075 aluminum alloy during hot deformation.Isothermal compression tests were conducted to obtain material parameters for 7075 aluminum alloy,leading to the establishment of models for dislocation density,nucleation of recrystallized grains,and grain growth.Integrating these aspects with grain topological deformation,our CA model effectively predicts flow stress,dynamic recrystallization(DRX) volume fraction,and average grain size under diverse deformation conditions.A systematic comparison was made between electron back scattered diffraction(EBSD) maps and CA model simulated under different deformation temperatures(573 to 723 K),strain rates(0.001 to 1 s^(-1)),and strain amounts(30% to 70%).These analyses indicate that large strain,high temperature,and low strain rate facilitate dynamic recrystallization and grain refinement.The results from the CA model show good accuracy and predictive capability,with experimental error within 10%.
基金Project(2014DFA51270)supported by the International Science and Technology Cooperation Program of ChinaProject(CDJRC10130008)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(51421001)supported by the National Natural Science Foundation of China
文摘The flow behavior and microstructure evolution of 6A82 aluminum alloy (Al?Mg?Si?Cu) with high copper content were studied on a Gleeble?1500 system by isothermal hot compression test in the temperature range from 320 to 530 °C and the strain rate range from 0.001 to 10 s?1. The results reveal that the flow stress of the alloy exhibits a continuous flow softening behavior at low temperatures of 320?390 °C, whereas it reaches steady state at high temperatures (≥460°C), which are influenced greatly by the Zener?Hollomon parameter (Z) in the hyperbolic sine with the hot deformation activation energy of 325.12 kJ/mol. Microstructure characterizations show that prominent dynamic recrystallization and coarsening of dynamic precipitation may be responsible for the continuous flow softening behavior. Due to deformation heating at high strain rates (≥1 s?1), dynamic recrystallization is more prominent in the specimen deformed at 530 °C and 10 s?1 than in the specimen deformed at 460 °C and 0.1 s?1 even though they have very close lnZ values.
基金Project(51271076)supported by the National Natural Science Foundation of China
文摘Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and strain rate range of 0.001?1 s?1. The results indicate that the true stress?true strain curve almost exhibits rapid flow softening phenomenon without an obvious work hardening, and the stress decreases with increasing temperature and decreasing strain rate. Moreover, the stress levels are higher at temperature below 400 °C but lower at 450 °C compared with the spray deposited 7075Al alloy. Superplastic deformation characteristics are found at temperature of 450 °C and strain rate range of 0.001?0.1 s?1 with corresponding strain rate sensitivity of 0.72. The optimum parameters of hot working are determined to be temperature of 430?450 °C and strain rate of 0.001?0.05 s?1 based on processing map and optical microstructural observation.
基金Project(2016GK1004) supported by the Science and Technology Major Project of Hunan Province,China
文摘The hot deformation behavior of Al?6.2Zn?0.70Mg?0.30Mn?0.17Zr alloy was investigated by isothermal compressiontest on a Gleeble?3500machine in the deformation temperature range between623and773K and the strain rate range between0.01and20s?1.The results show that the flow stress decreases with decreasing strain rate and increasing deformation temperature.Basedon the experimental results,Arrhenius constitutive equations and artificial neural network(ANN)model were established toinvestigate the flow behavior of the alloy.The calculated results show that the influence of strain on material constants can berepresented by a6th-order polynomial function.The ANN model with16neurons in hidden layer possesses perfect performanceprediction of the flow stress.The predictabilities of the two established models are different.The errors of results calculated by ANNmodel were more centralized and the mean absolute error corresponding to Arrhenius constitutive equations and ANN model are3.49%and1.03%,respectively.In predicting the flow stress of experimental aluminum alloy,the ANN model has a betterpredictability and greater efficiency than Arrhenius constitutive equations.
基金Project(51771024) supported by the National Natural Science Foundation of China
文摘The dynamic phase transformation of Ti-5Al-5Mo-5V-1Cr-1Fe alloy during hot compression below theβtransus temperature was investigated.Strain-inducedα-to-βtransformation is observed in the samples compressed at 0-100 K below theβtransus temperature.The deformation stored energy by compression provides a significant driving force for theα-to-βphase transformation.The re-distribution of the solute elements induced by defects during deformation promotes the occurrence of dynamic transformation.Orientation dependence for theα-to-βphase transformation promotion is observed between{100}-orientated grains and{111}-orientated grains.Incomplete recovery in{111}-orientated grains would create a large amount of diffusion channels,which is in favor of theα-to-βtransformation.The effects of reduction ratio and strain rate on the dynamic phase transformation were also investigated.