Thermodynamics of leaching roasted jarosite residue from zinc hydrometallurgy in NH_4Cl system

The thermal decomposition process ofjarosite residue and the solubility of various oxides presented in the decomposed residue in NH4C1-H20 system were studied. The results of heat decomposition ofjarosite residue show that the insoluble ZnFe2O4 phase in the residue can be decomposed at temperatures ranging from 500 ℃ to 650 ℃ for 1 h. The OLI Systems software was used to study the thermodynamics of the solubility of various metal oxides existing in the decomposed residue in NH4CI-H20 system. The results show that the solubility ofZnO, PbO, CdO, CuO and Ag20 is high, while the solubility of Fe203 is less than 10-4 mol/L in the pH range from 4.0 to 9.0. The calculated data are in accordance with the experimental results.

Mass transfer process in replacement-column purification device in zinc hydrometallurgy

It is important to remove the impurities, such as copper and cadmium, from leaching solution in zinc hydrometallurgy. To improve purification efficiency, a replacement-column purification device was proposed and its mass transfer characteristics and purification efficiency were experimentally studied. The results show that purification efficiency increases with the decrease of the zinc powder diameter and decreases with the increase of solution velocity. If appropriate structure and operation parameters are used, it is possible to make purification efficiency more than 99%, but the diameter of zinc powder should be larger than 0.45 mm. For the velocity of 0.05-0.7 cm/s, mass transfer coefficient kc is in the range of 3.94×10-7-2.76×10-6 m/s, and increases with the decrease of zinc powder diameter and the increase of solution velocity. Moreover, it can be derived by mass transfer correlations of Sherwood number:Sh=0.1069Re0.5Sc0.33, for 0.3<Re<6.

Application of ionic liquids in hydrometallurgy of nonferrous metals

Ionic liquids as green solvents have shown important application in the extraction and separation of nonferrous metals.The new application perspective,the important fundamental and the applied studies of the extraction and separation of nonferrous metals in ionic liquids,including the dissolution and corrosion of metal and metal oxide,hydrometallurgy of chalcopyrite and metallic oxidized ore,and extraction and separation of metal ions,are introduced.

Development of Rare Earth Hydrometallurgy Technology in China

In this paper, the recent advance of processes for treating Baotou mixed-type rare earths concentrate, bastnasite, and ionic adsorption deposit in China was reviewed. The R & D circumstance and new progresses in separation and purification of individual and high purity RE compounds in China were introduced. Moreover, the development of RE hydrometallurgy was also predicted. So we suggest to enhance the research and development of products applying RE, especially Ce, Y, Gd, Sm etc., for keeping RE consumption equilibrium and extending applications, to increase enterprise's automatic control level for improving the stability and the consistency of the products, and to pay more attention to protection of environment.

EXPERT OPTIMIZED CONTROL TECHNIQUE FOR ELECTROLYTIC DEPOSITION PROCESS OF HYDROMETALLURGY OF ZINC

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Thermodynamic and kinetic of iodine-iodide leaching in gold hydrometallurgy

The thermodynamic equilibria and kinetic aspect of gold dissolution in iodine-iodide leaching were studied with emphasis on the effects of pH value and temperature on the system.The results of thermodynamic analysis of iodine in aqueous solution were given and numerous forms of iodine exist mainly in the acid region of pH values.An increase of the potential of the system results in an increase of iodine speciation.The oxidizing potential of the system will increase by the addition of element iodine.The IO^(3-)anions are stable in the potential range from-2.0 to-0.75 V and at pH value greater than 12.1.An increase of the temperature shifts boundaries of existence of various iodine species in the acid region of pH values.Some of them become unstable.The determined values of the diffusion coefficients and the thickness of the diffusion boundary layer,as well as the solvent concentration on the disc surface(14 mg/L) indicate that the process proceeds in the external diffusion region.Thus,while choosing the conditions of leaching from gold-containing materials of different origins of iodide solvents,it is necessary to carry out the process within the acidic region of pH values,where I^-,I_3^- and IO_4^- ions are capable to form complex compounds with metals.

Ligand selection for complex-leaching valuable metals in hydrometallurgy

A two-stage ligand selection method composed of a primary selection and a critical selection,for complex-leaching valuable metals was presented.At the primary selection stage,three conditions were discussed under a supposed ideal state by mathematical derivation.Generally,ligands selected under condition Ⅰwere easier for complex-leaching valuable metals than that under conditionⅡ,however,under conditionⅢ,ligands selected were hard to complex-leaching the valuable metals.Ligands that were out of these three conditions could be disposed directly.In critical selection,ligands selected in primary selection can be finalized.Case applications were provided for verifying the method.The application indicated that iminodiacetate(Ida2-)can be used as a complex agent for complex-leaching smithsonite(ZnCO3);the leaching condition should be controlled with pH 8-11;the relative error of the minimum consumption of Ida2-between the predicted and the calculated results is 5.3%.The results indicate that the theoretical derivations in the ideal state are reliable,and the method for ligand selection is practical and operable.

Chalcocite(bio)hydrometallurgy-current state,mechanism,and future directions:A review

There has been a strong interest in technologies suited for mining and processing of low-grade ores because of the rapid depletion of mineral resources in the world.In most cases,the extraction of copper from such raw materials is achieved by applying the leaching procedures.However,its low extraction efficiency and the long extraction period limit its large-scale commercial applications in copper recovery,even though bioleaching has been widely employed commercially for heap and dump bioleaching of secondary copper sulfide ores.Overcoming the technical challenges requires a better understanding of leaching kinetics and on-site microbial activities.Herein,this paper reviews the current status of main commercial biomining operations around the world,identifies factors that affect chalcocite dissolution both in chemical leaching and bioleaching,summarizes the related kinetic research,and concludes with a discussion of two on-site chalcocite heap leaching practices.Further,the challenges and innovations for the future development of chalcocite hydrometallurgy are presented in the end.

Development Status and Research Progress in Rare Earth Hydrometallurgy in China

Characteristic and hydrometallurgy processes for Baotou mixed-type rare earth concentrate, bastnasite, and ionic adsorption deposit in China were reviewed. The R ＆ D circumstance and new progresses in extraction and separation of RE element in China were introduced. Moreover, the development trend of RE hydrometallurgy was predicted. The direction and emphasised fields of research and development are also brought forward as： to R ＆ D high efficient green progresses in hydrometallurgy and separation of RE ore, resolve the waste pollution problem of water, slagand gas, reduce the chemical material consumption and improve comprehensive efficiency of resources; to R ＆ D preparation technology for RE compounds with ultra high-purity and special physical property for extending application fields of RE.

Expert fault diagnosis system for leaching process in zinc hydrometallurgy

Leaching process is the first step in zinc hydrometallurgy, which involves the complex chemical reactions for dissolving zinc bearing material in dilute sulfuric acid. Ensuring the safe running of the process is a key point in the operation. An expert fault diagnosis system for the leaching process was proposed, which has been implemented in a nonferrous metals smeltery. The system architecture and the diagnosis procedure were presented, and the rule models with the certainty factor were constructed based on the empirical knowledge, empirical data and statistical results on past fault countermeasures, and an expert reasoning strategy was proposed which employs the rule models and Beyes presentation and combines forward chaining and backward chaining. [

Role and maintenance of redox potential on chalcopyrite biohydrometallurgy:An overview

Chalcopyrite is one of the most important copper minerals;however,the extracted efficiency of chalcopyrite is still not satisfactory in hydrometallurgy owing to its high lattice energy which leads to its low dissolution kinetics.To overcome the difficulties,many advanced technologies have been developed,including the selection of high effectively bacteria,the inhibition of the passivation film adhered onto the minerals surface,and the maintenance of solution redox potential under an optimum range.Up to date,considerable researches on the first two terms have been summarized,while the overview of the last term has been rarely reported.Based on corresponding works in recent years,key trends and roles of solution redox potential in copper hydrometallurgy,including its definition,effect and maintenance,have been introduced in this review.

Study on Extracting Low Concentration Cadmium from Zinc Hydrometallurgy System by Liquid Membrane Crystallizing Technique

The extraction of low concentration cadmium from a system containing high concentration zinc was studied and got CdS product directly. A new liquid membrane system taking DIPSA, TIBPS as carriers, (NH 4) 2S as precipitating agent was reported. Precipitating Cd 2+ in the internal aq. phase that is used to treat sulfuric acid leaching solution of zinc oxide in zinc hydrometallurgy has gotten satisfied results of extracting cadmium from high concentration zinc. After one stage of batch process under the optimum liquid membrane conditions, 98.6% transferring rate and 98.1% extracting rate of cadmium was obtained with only less than 1.0% transferring rate of zinc, and the feed solution can be purified very well.

Recovery of Gallium from Zinc Hydrometallurgy System by Emulsion Liquid Membrane

The investigation of recovery Ga 3+ by emulsion liquid membrane (ELM) using Tri alkyl oxide phosphine (TRPO) as the mobile carrier was reported. The optimum emulsion liquid membrane conditions were determinated. They were: the feed pH 1.0, organic phase consisting of 5% TRPO, 4% LMS 2 and 2% liquid paraffin in kerosene solution, 10% K 4[Fe(CN) 6] aq. solution as the stripping agent, R oi =2∶1, R ew =1∶5. At the optimum ELM operating condition, the recovery rate of gallium was 96.5%, and the oil phase can be reused for 5 times.

MA RONG JUN—AN EXPERT IN HYDROMETALLURGY AND ENVIRONMENT ENGINEERING

Professor Ma Rongjun was bron in 1931 at Dacheng County of Hebei Province. He graduated from Northeast University of Technology in 1955 and studied as a postgraduate at Kosice

Removing chlorine of CuCl residue from zinc hydrometallurgy by microwave roasting

Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium carbonate solution, which would cause a lot of troubles to water treatment and waste discharge. A method of microwave roasting was adopted for dechlorination of CuCl residue. A 1.5 kW microwave roasting equipment with dust collection and tail gas adsorption systems was set up and applied during the experiment. By investigating the effect of temperature, heat preservation time, moisture content of raw material and grain size of samples on the dechlorination, the optimal experimental condition is obtained. When the samples with 2% moisture and <150 μm grain size are microwave roasted at 400 °C for 2 h, the Cl content turns from 14.27% to 1.35% and the dechlorination rate is as high as 90%, while that with conventional heating is only 60%-80%. The phase change of the roasting process investigated with X-ray diffraction verifies that CuCl in CuCl residue is removed by being transformed into CuO.

Comprehensive Recycling Technology of Waste Residues in Zinc Hydrometallurgy

In order to improve the refining effect of zinc ore and promote the development of this industry,taking the hydrometallurgical zinc smelting process as an example,this paper first establishes a model for the recycling of waste residues in the hydrometallurgical process,proposes optimization measures based on proven comprehensive recycling technology for purifying residues to obtain higher valuable metal recovery rate,and provides reference for those in relevant fields.

Recovery of platinum from spent automotive catalyst based on hydrometallurgy

Platinum(Pt)is a critical raw material for automotive catalytic converters due to its high-temperature stability,corrosion resistance and catalytic activity,whereas its limited primary resources and uneven distribution make it hard to meet the growing demand of platinum.Spent automotive catalyst(SAC)is currently the most important secondary resource of platinum,of which the platinum content is much higher than that of the primary platinum resources.The recovery process of platinum from spent automobile catalyst mainly consists of pretreatment followed by enrichment and refining,involving pyro-and hydrometallurgical techniques,among which enrichment and refining processes are extremely important for platinum recovery from spent automobile catalyst.This paper provides an overview of the technologies for platinum recovery from spent automotive catalyst.The emphasis is placed on the processes of enrichment and refining based on hydrometallurgical techniques.Future directions of research and development of platinum recovery from spent automobile catalyst are also proposed.

Technology development for rare earth cleaner hydrometallurgy in China

China is the global leader in rare earth （RE） production using hydrometallurgical processes. Advantageous extraction techniques of rare earths from Baotou mixed rare earth minerals, bastnaesite, and ion-adsorption clays of rare earth deposits have been developed in China. The separation and purification technologies have also achieved rapid development. The industrial application processes for rare earth hydrometallurgy were summarized in the present paper. With the large demands and rapid development of rare earths, the issues of resources and environment are more prominent. This review gives an overview of the main processes that were developed in the past toward greener hydrometallurgy of rare earths in China. Based on the development of the rare earth industry, comprehensive utilization and cleaner production should still be focused on in the future, to support the sustainable development.

A critical review on the recycling of copper and precious metals from waste printed circuit boards using hydrometallurgy

Currently, increasing amounts of end-of-life （EoL） electronic products are being generated due to their reduced life spans and the unavailability of suitable recycling technologies. In particular, waste printed circuit boards （PCBs） have become of global concern with regard to environmental issues because of their high metal and toxic material contents, which are pollutants. There are many environmental threats owed to the disposal of electronic waste; off-gasses, such as dioxins, furans, polybrominated organic pollutants, and polycyclic aromatic hydrocarbons, can be generated during thermal treatments. which can cause serious health problems if effective off=gas cleaning systems are not developed and improved. Moreover, heavy metals will dissolve, and release into the ground water from the landfill sites. Such waste PCBs contain precious metals which are of monetary value. Therefore, it is beneficial to recover the metal content and protect the environment from pollution. Hydrometallurgy is a successful technique used worldwide for the recovery of precious metals （especially gold and silver） from ores, concentrates, and waste materials. It is generally preferred over other methods because it can offer high recovery rates at a relatively low cost. This article reviews the recent trends and developments with regard to the recycling of precious metals from waste PCBs through hydrometallurgical techniques, such as leaching and recovery.

Ge and Cu recovery from precipitating vitriol supernatant in zinc plant

A novel technology using Fe powder as reducing agent for Ge and Cu recovery from precipitating vitriol supernatant in Zn hydrometallurgical plant was investigated. The results show that reaction time, temperature, agitation speed, initial pH value of solution and the amount of reducing Fe have significant effects on recovering Ge and Cu, and the optimum process operating parameters are established as follows： time 120 min, initial pH value 1.5, the dosage of reducing Fe powder 4 g/L, agitation speed 600 r/min and temperature 80 °C. Under these experimental conditions, the recovery ratios of Ge and Cu from precipitating vitriol supernatant in Zn hydrometallurgical plant can reach 96% and 100%, respectively. The content of Ge in the reduced residue reaches up to 2.06% （mass fraction）, indicating that the separation and enrichment of Ge from the Zn sulfate solution is realized. The grade of Ge and Cu can reach up to 4.88% and 56.75%, respectively, when the reduced residue is further processed.