A novel fused iron catalyst for ammonia synthesis promoted with rare earth gangue

Rare earth gangue, which mainly consists of mixtures of light rare earths such as lanthana, ceria, neodymium oxide and praseodymium oxide, was used as the promoter of fused iron catalysts for ammonia synthesis. The result showed that the activity of the catalyst promoted with rare earth gangue was comparable with those of commercial iron catalysts with high amount of cobalt. The role of rare earths was owed to their advantages for favoring the deep reduction of the main composite in catalyst, i.e., iron oxide. This fmding indicated that the use of rare earth gangue could decrease the content of cobalt or even completely replace cobalt, which was used to be regarded as unsub- stitutable promoters for high performance ammonia catalyst; therefore, the cost of fused iron catalysts would decrease significantly.

Selective oxidation of methane to formaldehyde by oxygen over silica-supported iron catalysts

FeOx-SiO2 catalysts prepared by a sol-gel method were studied for the selective oxidation of methane by oxygen. A single-pass formaldehyde yield of 2.0% was obtained over the FeOx-SiO2 with an iron content of 0.5 wt% at 898 K. This 0.5 wt% FeOx-SiO2 catalyst demonstrated significantly higher catalytic performances than the 0.5 wt% FeOx/SiO2 prepared by an impregnation method. The correlation between the catalytic performances and the characterizations with UV-Vis and H2-TPR suggested that the higher dispersion of iron species in the catalyst prepared by the sol-gel method was responsible for its higher catalytic activity for formaldehyde formation. The modification of the FeOx-SiO2 by phosphorus enhanced the formaldehyde selectivity, and a single-pass formaldehyde yield of 2.4% could be attained over a P-FeOx-SiO2 catalyst （P/Fe = 0.5） at 898 K. Raman spectroscopic measurements indicated the formation of FePO4 nanoclusters in this catalyst, which were more selective toward formaldehyde formation.

Systematic variation of the sodium/sulfur promoter content on carbon-supported iron catalysts for the Fischer–Tropsch to olefins reaction

The Fischer–Tropsch to olefins（FTO） process is a method for the direct conversion of synthesis gas to lower C–Colefins. Carbon-supported iron carbide nanoparticles are attractive catalysts for this reaction.The catalytic activity can be improved and undesired formation of alkanes can be suppressed by the addition of sodium and sulfur as promoters but the influence of their content and ratio remains poorly understood and the promoted catalysts often suffer from rapid deactivation due to particle growth. A series of carbon black-supported iron catalysts with similar iron content and nominal sodium/sulfur loadings of 1–30/0.5–5 wt% with respect to iron are prepared and characterized under FTO conditions at 1and 10 bar syngas pressure to illuminate the influence of the promoter level on the catalytic properties.Iron particles and promoters undergo significant reorganization during FTO operation under industrially relevant conditions. Low sodium content（1–3 wt%） leads to a delay in iron carbide formation. Sodium contents of 15–30 wt% lead to rapid loss of catalytic activity due to the covering of the iron surface with promoters during particle growth under FTO operation. Higher activity and slower loss of activity are observed at low promoter contents（1–3 wt% sodium and 0.5–1 wt% sulfur） but a minimum amount of alkali is required to effectively suppress methane and C–Cparaffin formation. A reference catalyst support（carbide-derived carbon aerogel） shows that the optimum promoter level depends on iron particle size and support pore structure.

Kinetics of the water-gas shift reaction in Fischer-Tropsch synthesis over a nano-structured iron catalyst

Based on formate and direct oxidation mechanisms,three Langmuir-Hinshelwood-Hougen-Watson （LHHW） kinetic models of the water-gasshift （WGS） reaction over a nano-structured iron catalyst under Fischer-Tropsch synthesis （FTS） reaction conditions were derived and compared with those over the conventional catalyst.The conventional and nanostructured Fe/Cu/La/Si catalysts were prepared by co-precipitation of Fe and Cu nitrates in aqueous media and water-oil micro-emulsion,respectively.The WGS kinetic data were measured by experiments over a wide range of reaction conditions and comparisons were also made for various rate equations.WGS rate expressions based on the formate mechanism with the assumption that the formation of formate is rate determining step were found to be the best.

Study on the Precursor Phase Composition of Fused Iron Catalyst for Fischer-Tropsch Synthesis

The effect of the precursor composition of fused iron catalyst on the performance of Fischer-Tropsch synthesis was investigated. XRD, BET and CO2 adsorption experiments were carried out to provide better insight into the relationship therein. The results showed that the selectivity of C5＋ hydrocarbon products was dependent on the mole ratio of Fe^2＋/Fe^3＋, which was represented by a hump-shaped curve. Catalysts with precursors containing Fe3O4 phase favored the magnetite spinal formation during F-T reaction, while Fe（1-x）O-based catalysts were more likely to favor the formation and growth of the iron carbide crystals.

Characterizations of Skeletal Iron Catalysts Prepared from Rapidly and Naturally Quenched Fe-Al Alloys

Surface morphology, physical-chemical properties of skeletal iron catalysts prepared by leaching of the rapidly quenched(RQ) and naturally quenched(NQ) Fe-Al alloys with an aqueous solution of NaOH were characterized by using a series of techniques including XRD, BET, XPS, SEM, H_2 and CO-TPD. It was found that the RQ skeletal iron catalyst exhibits a smaller particle size, larger specific surface area and pore volume than the NQ one. The H_2 and CO-TPD experiments showed that the RQ skeletal iron exhibits stronger affinity for H_2 and milder affinity for CO compared with the NQ one. But the NQ skeletal catalyst shows a better thermal stability than the RQ catalyst.

Water-assisted highly enhanced crystallographic etching of graphene by iron catalysts

We report the assisted role of water vapor in crystallographic cutting of graphene via iron catalysts in reduced atmosphere. Without water, graphene can be tailored with smooth trenches composed of straight lines with angles of 60℃ or 120℃ between two adjacent trenches. After the addition of water, new chacteristics are found： such as almost no iron particles can be detected along the trenches; each trench becomes longer and lots of graphene nanoribbons can be generated. The underlying mechanism is proposed and discussed, which is attributed to stimulating and lengthening of the catalytic activity of iron particles by water vapor.

Effects of Potassium and Manganese Promoters on Nitrogen-Doped Carbon Nanotube-Supported Iron Catalysts for CO_2 Hydrogenation

氮掺杂碳纳米管(NCNTs)作为载体负载铁(Fe)纳米颗粒,可应用于CO_2多相催化加氢反应(633 K和25 bar)。当将钾(K)和锰(Mn)作为助催化剂时,Fe/NCNT展现出优异的CO_2加氢性能,在体积空速(GHSV)为3.1 L·g^(–1)·h^(–1)时转化率可达34.9%。当使用K作为助催化剂时,反应对烯烃和短链烷烃具有高的选择性。当K和Mn同时作为助催化剂时,其催化活性能够稳定地维持60 h。助催化剂Mn的结构效应通过X射线衍射、氢气程序升温还原以及近边X射线吸收精细结构进行表征。助催化剂Mn不仅能够稳定中间态FeO,且能降低程序升温还原的起始温度。通过探针反应NH3的催化分解来表征助催化剂效应。当K和Mn作为助催化剂时,Fe/NCNT具有最好的催化活性。在还原条件下,当K作为助催化剂时,Fe/NCNT具有最优异的热稳定性。

Effects of Reaction Conditions on Performance of Ru Catalyst and Iron Catalyst for Ammonia Synthesis

激活的支持碳的基于 Ru 的催化剂和 A301 铁催化剂被准备，并且铁催化剂的性能上的反应温度，空间速度，压力，和 H2/N2 比率的影响在系列结合了 Ru 催化剂因为氨合成被调查。活动测试也作为比较在单个 Ru 和 Fe 催化剂上被执行。结果证明为氨合成的 Ru 催化剂的活动比由在反应条件下面的 33.5%37.6%

Fischer-Tropsch synthesis by nano-structured iron catalyst

Effects of nanoscale iron oxide particles on textural structure,reduction,carburization and catalytic behavior of precipitated iron catalyst in Fischer-Tropsch synthesis（FTS） are investigated.Nanostructured iron catalysts were prepared by microemulsion method in two series.Firstly,Fe2O3 ,CuO and La2O3 nanoparticles were prepared separately and were mixed to attain Fe/Cu/La nanostructured catalyst（sep-nano catalyst）;Secondly nanostructured catalyst was prepared by co-precipitation in a water-in-oil microemulsion method（mix-nano catalyst）.Also,conventional iron catalyst was prepared with common co-precipitation method.Structural characterizations of the catalysts were performed by TEM,XRD,H2 and CO-TPR tests.Particle size of iron oxides for sep-nano and mix-nano catalysts,which were determined by XRD pattern（Scherrer equation） and TEM images was about 20 and 21.6 nm,respectively.Catalyst evaluation was conducted in a fixed-bed stainless steel reactor and compared with conventional iron catalyst.The results revealed that FTS reaction increased while WGS reaction and olefin/paraffin ratio decreased in nanostructured iron catalysts.

Kinetics studies of nano-structured iron catalyst in Fischer-Tropsch synthesis

Kinetic parameters of nano-structured iron catalyst in Fischer-Tropsch synthesis （FTS） were studied in a wide range of synthesis gas conversions and compared with conventional catalyst.The conventional Fe/Cu/La catalyst was prepared by co-precipitation of Fe and Cu nitrates in aqueous media and Fe/Cu/La nanostructure catalyst was prepared by co-precipitation in a water-in-oil micro-emulsion.Nano-structured iron catalyst shows higher FTS activity.Kinetic results indicated that in FTS rate expression,the rate constant （k） increased and adsorption parameter （b） decreased by decreasing the catalyst particle size from conventional to nano-structured.Since increasing in the rate constant and decreasing in the adsorption parameter affected the FTS rate in parallel direction,the particle size of catalyst showed complicated effects on kinetic parameters of FTS reaction.

A new kinetic model for direct CO2 hydrogenation to higher hydrocarbons on a precipitated iron catalyst:Effect of catalyst particle size

The kinetic of the direct COhydrogenation to higher hydrocarbons via Fischer–Tropsch synthesis（FTS）and reverse water-gas shift reaction（RWGS） mechanisms over a series of precipitated Fe/Cu/K catalysts with various particle sizes was studied in a well mixed, continuous spinning basket reactor. The iron catalysts promoted with copper and potassium were prepared via precipitation technique in various alcohol/water mixtures to achieve a series of catalyst particle sizes between 38 and 14 nm. A new kinetic model for direct COhydrogenation was developed with combination of kinetic model for FTS reaction and RWGS equilibrium condition. For estimate of structure sensitivity of indirect COhydrogenation to higher hydrocarbons, the kinetic parameters of developed model are evaluated for a series of iron catalysts with various particle sizes. For kinetic study a wide range of syngas conversions have been obtained by varying experimental conditions. The results show that the new developed model fits favorably with experimental data. The values of activation energies for indirect COhydrogenation reaction are fall within the narrow range of 23–16 kJ/mol.

Deactivation studies of nano-structured iron catalyst in Fischer-Tropsch synthesis

A nano-structured iron catalyst for syngas conversion to hydrocarbons in Fischer-Tropsch synthesis（FTS） was prepared by micro-emulsion method.Compositions of bulk iron phase and phase transformations of carbonaceous species during catalyst deactivation in FTS reaction were characterized by temperature-programmed surface reaction with hydrogen（TPSR-H 2 ）,and XRD techniques.Many carbonaceous species on surface and bulk of the nano-structured iron catalysts were completely identified by combined TPSR-H 2 and XRD spectra and which were compared with those recorded on conventional co-precipitated iron catalyst.The results reveal that the catalyst deactivation results from the formation of inactive carbide phases and surface carbonaceous species like graphite,and it will be increased when the particle size of iron oxides was reduced in FTS iron catalyst.

Fischer–Tropsch synthesis over iron catalysts with corncob-derived promoters

A sustainable strategy for Fischer–Tropsch iron catalysts is successfully achieved by embedding of synergistic promoters from a renewable resource, corncob. The iron-based catalysts, named as 'corncob-driven'catalysts, are composed of iron species supported on carbon as primary active components and various minerals(K, Mg, Ca, and Si, etc.) as promoters. The corncob-driven catalysts are facilely synthesized by a one-pot hydrothermal treatment under mild conditions. The characterization results indicate that the formation of iron carbides from humboldtine is clearly enhanced and the morphology of catalyst particles tends to be more regular microspheres after adding corncob. It is observed that the optimized corncob-driven catalyst exhibits a higher conversion than without promoters' catalyst in Fischer–Tropsch synthesis(ca. 73% vs. ca. 49%). More importantly, a synergistic effect exists in multiple promoters from corncob that can enhance heavy hydrocarbons selectivity and lower CO_2 selectivity, obviously different from the catalyst with promoters from chemicals. The proposed synthesis route of corncob-driven catalysts provides new strategies for the utilization of renewable resources and elimination of environmental pollutants from chemical promoters.

Effect of operating conditions and potassium content on Fischer-Tropsch liquid products produced by potassium-promoted iron catalysts

The dependencies of Fischer-Tropsch synthesis liquid hydrocarbon product distribution on operating pressure and temperature have been studied over three potassium-promoted iron catalysts with increasing potassium molar content. The study followed an experimental planning and the results were analyzed based on surface response methodology. The effects of different operating conditions and potassium contents on the liquid product distribution were compared based on number average carbon number and dispersion. Results showed that high pressures （25 to 30 arm） favored the production of waxes that could be converted into liquid fuels through hydrocracking, while greater direct selectivity towards diesel was favored by low pressure （20 arm） using catalysts with low potassium to iron molar ratios. The liquid product distribution produced using an iron catalyst with high potassium content presented higher number-average number of carbons when compared to the distribution obtained using an iron catalyst with low potassium content.

Controlled Radical Polymerization of Methyl Methacrylate Catalyzed by Hybrid Supported Iron Catalyst

A supported iron catalyst, which was prepared by anchoring FeCl2/FeCl3 on the cross-linking macroporous polyacrylate ion exchange resin, was evaluated via the controlled radical polymerization. When a small amount of CuCl2/ Me6TREN was added, the controllability of the polymerization over the iron-mediated catalyst was significantly improved（Mw/Mn = 1.23-1.73 ）, affording a polymer with a low residual metal via a simple catalyst separation procedure. After suitable regeneration, the supported iron catalyst could also he recycled. UV-Vis analysis showed that the additional copper catalyst could facilitate the radical deactivation process.

An Introductive Study about CO₂Hydrogenation into Hydrocarbons Using Iron Catalysts

CO2 hydrogenation reaction was performed on precipitated iron catalysts which were promoted by Si, Zn, K and Cu. The optimum SiO2 content in the catalysts is about 15 wt% relative to Fe2O3 mass. With reaction temperature raised, CO2 conversion is increased continually, but CO and CH4 selectivity only fluctuate in a narrow range which is beneficial to the synthesis of C2+ hydrocarbons. Two kinds of catalyst filling constitution were experimentally compared in order to increase the yield of C5+ hydrocarbons.

Preparation of Nano-Sized γ-Al_2O_3 Supported Iron Catalyst for Fischer-Tropsch Synthesis by Solvated Metal Atom Impregnation Methods

Two types of small iron clusters supported on γ-Al2O3-RT（dehydroxylated at room temperature） and γ-Al2O3-800 （dehydroxylated at 800 ℃） were prepared by solvated metal atom impregnation （SMAI） techniques. The iron atom precursor complex, bis（toluene）iron（0） formed in the metal atom reactor, was impregnated into γ-Al2O3 having different concentrations of surface hydroxyl groups to study the effect of surface hydroxylation on the crucial stage of iron cluster formation. Catalysts prepared in this way were characterized by TEM, Mǒssbauer, and chemisorption measurements, and the results show that higher concentration of surface hydroxyl groups of γ-Al2O3-RT favors the formation of more positively charged supported iron cluster Fen/γ-Al2O3-RT, and the lower concentration of surface hydroxyl groups of γ-Al2O3-800 favors the formation of basically neutral supported iron cluster Fen/γ-Al2O3-800. The measured results also indicate that the higher concentration of surface hydroxyl groups causes the rapid decomposition of precursor complex, bis（toluene）iron（0）, and favors the formation of relatively large iron cluster. Consequently, these two types of catalysts show different catalytic properties in Fischer-Tropsch reaction. The catalytic pattern of Fen/γ-Al2O3-RT in F-T reaction is similar to that of the unreduced γ-Fe2O3 and that of Fen/γ-Al2O3-800 is similar to that of the reduced α-Fe2O3.

Promotion effects of alkali metals on iron molybdate catalysts for CO_(2)catalytic hydrogenation

CO_(2)hydrogenation is an attractive way to store and utilize carbon dioxide generated by industrial processes,as well as to produce valuable chemicals from renewable and abundant resources.Iron catalysts are commonly used for the hydrogenation of carbon oxides to hydrocarbons.Iron-molybdenum catalysts have found numerous applications in catalysis,but have been never evaluated in the CO_(2)hydrogenation.In this work,the structural properties of iron-molybdenum catalysts without and with a promoting alkali metal(Li,Na,K,Rb,or Cs)were characterized using X-ray diffraction,hydrogen temperatureprogrammed reduction,CO_(2)temperature-programmed desorption,in-situ^(57)Fe Mossbauer spectroscopy and operando X-ray adsorption spectroscopy.Their catalytic performance was evaluated in the CO_(2)hydrogenation.During the reaction conditions,the catalysts undergo the formation of an iron(Ⅱ)molybdate structure,accompanied by a partial reduction of molybdenum and carbidization of iron.The rate of CO_(2)conversion and product selectivity strongly depend on the promoting alkali metals,and electronegativity was identified as an important factor affecting the catalytic performance.Higher CO_(2)conversion rates were observed with the promoters having higher electronegativity,while low electronegativity of alkali metals favors higher light olefin selectivity.

Effect of Reduction and Carburization Pretreatment on Iron Catalyst for Synthesis of Light Olefins from CO Hydrogenation

Effect of reduction and carburization pretreatment on iron catalyst for CO hydrogenation to light olefins was investigated. The bulk structure and surface composition of the catalysts during pretreatment were characterized by means of X-ray diffraction（XRD）, X-ray photoelectron spectroscopy（XPS） and high-resolution transmission elec- tron microscopy（HRTEM）. The results indicated that phase transformation of iron phases involved a-Fe203---~Fe304 --,a-Fe both in the bulk and on the surface layers in hydrogen atmosphere. However, a-Fe203 was firstly transformed to Fe3C and then to Fe5C2 in CO atmosphere, while in syngas atmosphere directly to Fe5C2. As carburization pretreatment time was prolonged, the degree of carburization on the surface increased, and the increase degree of iron catalyst carburization in CO pretreatment was stronger than that in syngas pretreatment. It inferred that surface carbon species was more easily formed in syngas pretreatment instead of iron carbide in CO pretreatment. After hydrogen pretreatment, when the catalyst was reduced to a mixture of magnetite and metallic iron, the selectivity to light olefins was relatively low. Under the joint effects of the active sites from surface iron carbide and surface carbon layers blocking the active sites, longer CO pretreatment time resulted in higher methane selectivity and less light olefins. The selectivity to methane on H2-pretreated catalyst was lower than that of CO-pretreated catalyst.