A novel method was proposed for the evaluation of Mode I dynamic fracture toughness （DFT） under plane stress and small scale yielding conditions for welded joints of stainless steel （SS）, 0Cr18Ni10Ti. In a hybrid ...A novel method was proposed for the evaluation of Mode I dynamic fracture toughness （DFT） under plane stress and small scale yielding conditions for welded joints of stainless steel （SS）, 0Cr18Ni10Ti. In a hybrid experimental-numerical approach, the experiments were carried out on the Hopkinson pressure bar apparatus, and three dimensional （3D） transient numerical simulations were performed by a finite element （FE） computer program. Macroscopical plastic deformation was observed at the loading and supporting points, on the specimens, after the test, which could cause a large error if omitted in the numerical simulation. Therefore, elustic-viscoplustic analysis was performed on the specimen by adopting the Johnson-Cook （J-C） model to describe the rate-dependent plastic flow behavior of the material. The material heterogeneity in the mismatched welded joints, induced by the difference in the base metal （BM） and the weld metal （WM） in yield stress, has also been taken into consideration by using the J-C models separately. Good accordance was obtained between the experimental and the computational results by the present approach. The relationship between plane stress DFT and loading rate was also obtained on the order of 108 MPa.m^1/2.s^-1.展开更多
The out-of-plane distortion induced in a multi-pass circumferential fillet welding of tube to pipe under different weld sequences and directions was studied using Finite Element Method(FEM) based Sysweld software and ...The out-of-plane distortion induced in a multi-pass circumferential fillet welding of tube to pipe under different weld sequences and directions was studied using Finite Element Method(FEM) based Sysweld software and verified experimentally. The FEM analyses consisted of thermal and mechanical analyses.Thermal analysis was validated with experimental transient temperature measurements. In the mechanical analysis, three different weld sequences and directions were considered to understand the mechanism of out-of-plane distortion in the tube to pipe T-joints. It was learnt that the welding direction plays a major role in minimizing the out-of-plane distortion. Further, during circumferential fillet welding of the tube to pipe component, the out-of-plane distortion generated in the x direction was primarily influenced by heat input due to the start and stop points, whereas the distortion in the z direction was influenced by time lag and welding direction. The FEM predicted distortion was compared with experimental measurements and the mechanism of out-of-plane distortion was confirmed.展开更多
本文针对平面内弯矩作用下的T形圆管相贯节点焊缝处热点应力分布开展研究.利用径向拉伸法建立了T形圆管相贯节点的有限元网格模型,对热点应力分析结果的可靠性进行了网格密度分析和试验对比分析,提出了满足计算精度要求的基本密度网格....本文针对平面内弯矩作用下的T形圆管相贯节点焊缝处热点应力分布开展研究.利用径向拉伸法建立了T形圆管相贯节点的有限元网格模型,对热点应力分析结果的可靠性进行了网格密度分析和试验对比分析,提出了满足计算精度要求的基本密度网格.通过无量纲几何参数分析归纳了热点应力沿相贯线的环向分布规律及几何参数影响规律,发现了冠点波峰分裂现象及分裂过程中波峰曲线的三种变化形态,在此基础上提出了采用以π为周期的系数来修正冠点曲线形状的波形修正方法及分布曲线参数公式.与伦敦大学学院(University College London,UCL)两位学者的公式和试验数据进行对比分析,结果表明本文公式具有更简洁的表达形式和更高的精度.展开更多
基金111 project(No.B07050)the National Natural Science Foundation of China(No.90405016).
文摘A novel method was proposed for the evaluation of Mode I dynamic fracture toughness （DFT） under plane stress and small scale yielding conditions for welded joints of stainless steel （SS）, 0Cr18Ni10Ti. In a hybrid experimental-numerical approach, the experiments were carried out on the Hopkinson pressure bar apparatus, and three dimensional （3D） transient numerical simulations were performed by a finite element （FE） computer program. Macroscopical plastic deformation was observed at the loading and supporting points, on the specimens, after the test, which could cause a large error if omitted in the numerical simulation. Therefore, elustic-viscoplustic analysis was performed on the specimen by adopting the Johnson-Cook （J-C） model to describe the rate-dependent plastic flow behavior of the material. The material heterogeneity in the mismatched welded joints, induced by the difference in the base metal （BM） and the weld metal （WM） in yield stress, has also been taken into consideration by using the J-C models separately. Good accordance was obtained between the experimental and the computational results by the present approach. The relationship between plane stress DFT and loading rate was also obtained on the order of 108 MPa.m^1/2.s^-1.
文摘The out-of-plane distortion induced in a multi-pass circumferential fillet welding of tube to pipe under different weld sequences and directions was studied using Finite Element Method(FEM) based Sysweld software and verified experimentally. The FEM analyses consisted of thermal and mechanical analyses.Thermal analysis was validated with experimental transient temperature measurements. In the mechanical analysis, three different weld sequences and directions were considered to understand the mechanism of out-of-plane distortion in the tube to pipe T-joints. It was learnt that the welding direction plays a major role in minimizing the out-of-plane distortion. Further, during circumferential fillet welding of the tube to pipe component, the out-of-plane distortion generated in the x direction was primarily influenced by heat input due to the start and stop points, whereas the distortion in the z direction was influenced by time lag and welding direction. The FEM predicted distortion was compared with experimental measurements and the mechanism of out-of-plane distortion was confirmed.
文摘本文针对平面内弯矩作用下的T形圆管相贯节点焊缝处热点应力分布开展研究.利用径向拉伸法建立了T形圆管相贯节点的有限元网格模型,对热点应力分析结果的可靠性进行了网格密度分析和试验对比分析,提出了满足计算精度要求的基本密度网格.通过无量纲几何参数分析归纳了热点应力沿相贯线的环向分布规律及几何参数影响规律,发现了冠点波峰分裂现象及分裂过程中波峰曲线的三种变化形态,在此基础上提出了采用以π为周期的系数来修正冠点曲线形状的波形修正方法及分布曲线参数公式.与伦敦大学学院(University College London,UCL)两位学者的公式和试验数据进行对比分析,结果表明本文公式具有更简洁的表达形式和更高的精度.
