Omnidirectional iridescence via cylindricallypolarized femtosecond laser processing

We report the femtosecond(fs)laser fabrication of biomimetic omnidirectional iridescent metallic surfaces exhibiting efficient diffraction for practically any angle of light incidence.Such diffractive behavior is realized by means of multi-directional low-spatial-frequency,laser-induced periodic surface structures(LSFL)formed upon exploiting the cylindrical symmetry of a cylindrical vector(CV)fs field.We particularly demonstrate that the multi-directional gratings formed on stainless steel surface by a radially polarized fs beam,could mimic the omnidirectional structural coloration properties found in some natural species.Accordingly,the fabricated grating structures can spatially disperse the incident light into individual wavelength with high efficiency,exhibiting structural iridescence at all viewing angles.Analytical calculations using the grating equation reproduced the characteristic variation of the vivid colors observed as a function of incident angle.We envisage that our results will significantly contribute to the development of new photonic and light sensing devices.

The Application of Laser Processing on Clutch Manufacture

The first multi-function laser processing system in the domestic for clutch manufacture,with abilities of cutting, jointing and heat treatment,was reported in this paper.One external optical path,double laser heads,adjust device by manual operation,automatically track were employed in this system Also the other parts of vehicles can be fabricated by this system,as well as clutches.The special processing to manufacture the clutches of heavy vehicles,which was developed by the project of this laser processing system,achieved the international standards and satisfied the economic development and nation defense in the do- mestic.

A Novel Approach for the Fabrication of Sharkskin Structured Bionic Surfaces with Hydrophobic Wettability:Laser Processing and Ordered Abrasive Belt Grinding

A new process for the fabrication of sharkskin bionic structures on metal surfaces is proposed.The sharkskin bionic surface was successfully machined on the surface of IN718 by laser sequencing of the abrasive belt surface,laser processing of the layered scale-like structure,and ribbed texture grinding.The flexible contact properties of belt grinding allow ribbed structures to be machined uniformly on a hierarchical,scale-like microstructure.Sharkskin bionic microstructures with radii greater than 75µm were prepared after parameter optimisation.The influence of processing parameters on the geometrical accuracy of the microstructure was investigated,the microstructure microform and elemental distribution were analyzed,and the relationship between the ribbed microstructure and chemical properties of the surface of the bionic sharkskin on wettability was revealed.The results indicate that reducing the laser power and increasing the laser scan rate can reduce the laser thermal effect and improve the microstructure processing accuracy.The laser ablation process is accompanied by a violent chemical reaction that introduces a large amount of oxygen and carbon elements and infiltrates them at a certain depth.The wettability of the surface undergoes a transition from hydrophilic(contact angle 69.72°)to hydrophobic(contact angle 131.56°)due to the adsorption of C-C/C-H and the reduction of C=O/O=C-O during the placement process.The ribbed microstructure changes the solid-liquid contact on the surface into a solid-liquid-gas contact,which has an enhanced effect on hydrophobicity.This study is a valuable guide to the processing of hydrophobic layered bionic microstructures.

Effect of Laser Processing Pattern on the Mechanical Properties of Aluminum Alloy Adhesive Joints

Adhesive bonding is a promising joining technology for joining lightweight aluminum structures,offering advantages such as the absence of additional heat input,connection damage,and environmental pollution.To further enhance the strength of aluminum adhesive joints,this study investigates the influence of laser surface treatment on their mechanical properties.Specifically,the effect of laser processing patterns and their geometric parameters on aluminum alloy adhesive joints is examined.A fiber laser is used to process crater array and multi-groove pattern on A6061 aluminum surface.The impact of crater overlap ratio and groove distance on various aspects,including aluminum surface morphology,roughness(Sa),adhesive joints shear,tensile strength,and failure modes is discussed.Laser confocal microscope tests,water contact angle tests,lap shear tests,and cross tensile tests are employed to analyze these parameters.The results indicate that as the crater overlap ratio increases,the S_(a) value of the aluminum surface increases.Moreover,the shear strength of adhesive joints initially increases and then decreases,while the tensile strength consistently increases.On the other hand,an increase in groove distance leads to a decrease in S_(a),as well as a reduction in both shear and tensile strength of adhesive joints.For shear loading conditions,mechanical interlocking is identified as one of the bonding mechanisms in aluminum adhesive joints featuring crater array and multi-groove patterns.The formation of interlocking structures is found to be influenced by the aluminum surface pattern and its associated parameters,as revealed through failure surface analysis.Specifically,adhesive and crater or groove interactions contribute to the formation of interlocking structures in specimens with a crater overlap ratio of -60% or groove distances of 120,180,300,and 400μm.Conversely,specimens with overlap ratios of 0%,40%,and 60% exhibit interlocking structures formed by the adhesive and crater edge.

Osteogenic and antibacterial ability of micro-nano structures coated with ZnO on Ti-6Al-4V implant fabricated by two-step laser processing

The biological performance of Ti-6Al-4V implant is primarily determined by their surface properties.However,traditional surface modification methods,such as acid etching,hardly make improvement in their osseointegration ability and antibacterial capacity.In this study,we prepared a multi-scale composite structure coated with zinc oxide(ZnO)on Ti-6Al-4V implant by an innovative technology of two-step laser processing combined with solution-assistant.Compared with the acid etching method,the physicochemical properties of surface significantly improved.The in vitro results showed that the particular dimension of micro-nano structure and the multifaceted nature of ZnO synergistically affected MC3T3-E1 osteogenesis and bacterial activities:(1)The surface morphology showed a‘contact guidance'effect on cell arrangement,which was conducive to the adhesion of filopodia and cell spreading,and the osteogenesis level of MC3T3-E1 was enhanced due to the release of zinc ions(Zn^(2+));(2)the characterization of bacterial response revealed that periodic nanostructures and Zn^(2+)released could cause damage to the cell wall of E.coli and reduce the adhesion and aggregation of S.aureus.In conclusion,the modified surface showed a synergistic effect of physical topography and chemical composition,making this a promising method and providing new insight into bone defect repairment.

Micro-channel etching characteristics enhancement by femtosecond laser processing high-temperature lattice in fused silica glass

A fused silica glass micro-channel can be formed by chemical etching after femtosecond laser irradiation, and the successful etching probability is only 48%. In order to improve the micro-channel fabrication success probability,the method of processing a high-temperature lattice by a femtosecond laser pulse train is provided. With the same pulse energy and scanning speed, the success probability can be increased to 98% by optimizing pulse delay.The enhancement is mainly caused by the nanostructure, which changes from a periodic slabs structure to some intensive and loose pore structures. In this Letter, the optimum pulse energy distribution ratio to the etching is also investigated.

Emission of particulate and gaseous pollutants from household laser processing machine

Indoor air quality(IAQ) directly affects the health of occupants. Household manufacturing equipment(HME) used for hobbies or educational purposes is a new and unexplored source of air pollution. In this study, we evaluated the characteristics of particulate and gaseous pollutants produced by a household laser processing equipment(HLPE). Various target materials were tested using a commercial HLPE under various operating conditions of laser power and sheath air flow rate. The mode diameters of the emitted particles gradually decreased as laser power increased, while the particle number concentration(PNC) and particle emission rate(PER) increased. In addition, as the sheath air flow rate quadrupled from 10 to 40 L/min, the mode diameter of the emitted particles decreased by nearly 25%, but the effect on the PNC was insignificant. When the laser induced the target materials at 53 m W, the mode diameters of particles were < 150 nm, and PNCs were > 2.0 × 10^(4) particles/cm^(3). Particularly, analyses of sampled aerosols indicated that harmful substances such as sulfur and barium were present in particles emitted from leather. The carcinogenic gaseous pollutants such as acrylonitrile, acetaldehyde, 1,3-butadiene, benzene, and C 8 aromatics(ethylbenzene) were emitted from all target materials. In an actual indoor environment, the PNC of inhalable ultrafine particles(UFPs) was > 5 × 10^(4) particles/cm^(3) during 30 min of HLPE operation. Our results suggest that more meticulous control methods are needed, including the use of less harmful target materials along with filters or adsorbents that prevent emission of pollutants.

A zone-layered trimming method for ceramic core of aero-engine blade based on an advanced reconfigurable laser processing system

Ceramic structural parts are one of the most widely utilized structural parts in the industry. However, they usually contain defects following the pressing process, such as burrs. Therefore, additional trimming is usually required, despite the deformation challenges and difficulty in positioning. This paper proposes an ultrafast laser processing system for trimming complex ceramic structural parts. Opto-electromechanical cooperative control software is developed to control the laser processing system. The trimming problem of the ceramic cores used in aero engines is studied. The regional registration method is introduced based on the iterative closest point algorithm to register the path extracted from the computer-aided design model with the deformed ceramic core. A zonal and layering processing method for three-dimensional contours on complex surfaces is proposed to generate the working data of high-speed scanning galvanometer and the computer numerical control machine tool, respectively. The results show that the laser system and the method proposed in this paper are suitable for trimming complex non-datum parts such as ceramic cores. Compared with the results of manual trimming, the method proposed in this paper has higher accuracy, efficiency, and yield. The method mentioned above has been used in practical application with satisfactory results.

Femtosecond laser processing stainless steel foil and its Fourier spectrum detection

In this paper, we use femtosecond laser pulse to scribe 304 stainless steel foil, detect the Fourier transform infrared spectrum of the sample before and after processing, confirm the "cold processing" and "thermal processing" and their mutual conversion, and determine the "cold processing" parameter window. The ablation threshold and incubation coefficient of 304 stainless steel foil are calculated, and the effects of scanning speed and effective pulse number on the ablation threshold are analyzed. The ANSYS software is used to simulate the radial and axial temperature distributions of the surface on 304 stainless steel foil sample and the heat-affected zone with a femtosecond laser fluence of 10 J/cm2 and an effective number of pulses of 1 200 are obtained. In the aspect of spectral detection, the Fourier transform infrared spectra of the sample before and after processing are measured and two processing mechanisms of "cold processing" and "hot processing" are confirmed, which proves that we can achieve the conversion between "cold processing" and "hot processing" by changing the laser fluence and determine the "cold processing" laser fluence range.

Effects of laser shock processing,solid solution and aging,and cryogenic treatments on microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2)alloy

The materials used in variable temperature conditions are required to have excellent thermal fatigue performance.The effects of laser shock processing(LSP),solid solution and aging treatment(T6),and cryogenic treatment(CT)on both microstructure and thermal fatigue performance of ZCuAl_(10)Fe_(3)Mn_(2) alloys were studied.Microstructure and crack morphology were then examined by scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).The result showed that,after being subjected to the combination treatment of T6+CT+LSP,the optimal mechanical properties and thermal fatigue performance were obtained for the ZCuAl_(10)Fe_(3)Mn_(2) alloy with the tensile strength,hardness,and elongation of 720 MPa,300.16 HB,and 16%,respectively,and the thermal fatigue life could reach 7,100 cycles when the crack length was 0.1 mm.Moreover,the ZCuAl_(10)Fe_(3)Mn_(2) after combination treatment shows high resistance to oxidation,good adhesion between the matrix and grain boundaries,and dramatically reduced growth rate of crack.During thermal fatigue testing,under the combined action of thermal and alternating stresses,the microstructure around the sample notch oxidized and became loose and porous,which then converted to micro-cracks.Fatigue crack expanded along the grain boundary in the early stage.In the later stage,under the cyclic stress accumulation,the oxidized microstructure separated from the matrix,and the fatigue crack expanded in both intergranular and transgranular ways.The main crack was thick,and the path was meandering.

Laser direct writing and characterizations of flexible piezoresistive sensors with microstructures

Functional materials with high viscosity and solid materials have received more and more attentions in flexible pressure sensors,which are inadequate in the most used molding method.Herein,laser direct writing(LDW)method is proposed to fabricate flexible piezoresistive sensors with microstructures on PDMS/MWCNTs composites with an 8%MWCNTs mass fraction.By controlling laser energy,microstructures with different geometries can be obtained,which significantly impacts the performances of the sensors.Subsequently,curved microcones with excellent performance are fabricated under parameters of f=40 kHz and v=150 mm·s^(-1).The sensor exhibits continuous multi-linear sensitivity,ultrahigh original sensitivity of 21.80%kPa^(-1),wide detection range of over 20 kPa,response/recovery time of~100 ms and good cycle stability for more than 1000 times.Besides,obvious resistance variation can be observed when tiny pressure(a peanut of 30 Pa)is applied.Finally,the flexible piezoresistive sensor can be applied for LED brightness controlling,pulse detection and voice recognition.

Burst mode enabled ultrafast laser inscription inside gallium arsenide

Ultrafast laser inscription(ULI)inside semiconductors offers new perspectives for 3D monolithic structures to be fabricated and new functionalities to be added in electronic and photonic microdevices.However,important challenges remain because of nonlinear effects such as strong plasma generation that distort the energy delivery at the focal point when exposing these materials to intense infrared light.Up to now,the successful technological demonstrations have primarily concentrated on silicon(Si).In this paper,we target at another important semiconductor:gallium arsenide(GaAs).With nonlinearities higher than those of Si,3D-machining of GaAs with femtosecond pulses becomes even harder.However,we show that the difficulty can be circumvented by burst-mode irradiation.We generate and apply trains of pulses at terahertz repetition rates for efficient pulse-to-pulse accumulation of laser-induced free carriers in the focal region,while avoiding an overdose of prefocal excitations.The superior performance of burst-mode irradiation is confirmed by a comparative study conducted with infrared luminescence microscopy.The results indicate a successful reduction of the plasma density in the prefocal region so that higher pulse energy reaches the focal spot.The same method is applied to identify optimum irradiation conditions considering particular cases such as asymmetric pulse trains and aberrated beams.With 64-pulse trains,we successfully manage to cross the writing threshold providing a solution for ULI inside GaAs.The application potential is finally illustrated with a stealth dicing demonstration by taking benefit of the burst mode.The irradiation method opens wide possibilities for 3D structuring inside GaAs by ULI.

Microstructure and tribological behavior of the nickel-coated-graphitereinforced Babbitt metal composite fabricated via selective laser melting

To improve the properties of Babbitt alloys,Ni-coated-graphite-reinforced Babbitt metal composite specimens were prepared via selective laser melting(SLM),and the composites microstructures,mechanical properties,and tribological properties were studied through scanning electron microscopy(SEM),shear testing,and dry-sliding wear testing,respectively.The results showed that most of the nickel-coated graphite(NCGr)particles were distributed at the boundaries of laser beads in the cross section of the SLM composite specimens.Microcracks and microvoids formed at the boundaries of laser beads where NCGr particles accumulated.Both the shear strength and the friction coefficient of the SLM composite specimens decreased with increasing NCGr content.The shear strength and the friction coefficient of the SLM composite sample with 6 wt%NCGr were approximately 20%and 33%lower than those of the NCGr-free sample,respectively.The friction mechanism changed from plastic shaping furrow to brittle cutting with increasing NCGr content.A practical Babbitt material with a lower friction coefficient and sufficient strength can be obtained by controlling the NCGr particle dispersion;this can be achieved by choosing NCGr particles with a thicker Ni layer and precisely controlling the laser energy input during the SLM process.

A review on glass welding by ultra-short laser pulses

Glass welding by ultra-short pulsed(USP)lasers is a piece of technology that offers high strength joints with hermetic sealing.The joints are typically formed in glass that is transparent to the laser by exploiting nonlinear absorption effects that occur under extreme conditions.Though the temperature reached during the process is on the order of a few 1000°C,the heat affected zone(HAZ)is confined to only tens of micrometers.It is this controlled confinement of the HAZ during the joining process that makes this technology so appealing to a multitude of applications because it allows the foregoing of a subsequent tempering step that is typically essential in other glass joining techniques,thus making it possible to effectively join highly heat sensitive components.In this work,we give an overview on the process,development and applications of glass welding by USP lasers.

The Effect of Laser Sintering Process Parameters on Cu Nanoparticle Ink in Room Conditions

Copper is an interesting material for printed electronics inks because, for example, of its good conductivity and lower raw material price compared to silver. However, post-processing Cu inks is challenging because of non-conductive copper oxide. In this work, inkjet-printed Cu nanoparticle structures were sintered on a polyimide substrate with a continuous-wave 808-nm diode laser. Laser sintering was tested by varying the sintering parameters (optical power and scanning velocity), and the electrical resistance of the samples was measured. A minimum sheet resistance of approx.90 mΩ/□ was obtained. All tests were run in room conditions. Sintered structures were then analyzed from SEM images. Results showed that laser sintering produces good repeatability, that a scanning velocity increment positively affects the process window, and that multiple sintering cycles do not increase conductivity.

Nanodot array deposition via single shot laser interference pattern using laser-induced forward transfer

Laser-induced forward transfer(LIFT)is a direct-writing technique capable of depositing a single dot smaller than the laser wavelength at small shot energy through the laser-induced dot transfer(LIDT)technique.To deposit a single nanodot in a single shot of laser irradiation,a liquid nanodrop is transferred from donor to receiver and finally solidified via a solid–liquid–solid(SLS)process.In conventional LIDT experiments,multi-shots with step scanning have been used to form array structures.However,interference laser processing can achieve an arrayed process and generate a periodic structure in a single shot.In this study,a femtosecond laser interference pattern was first applied to LIDT,and an array of nanodots was successfully deposited in a single shot,producing the following unit structures:a single dot,adjoining dots,and stacking dots.The diameter of the smallest nanodot was 355 nm,and the narrowest gap between two adjoining nanodots was 17.2 nm.The LIDT technique produces high-purity,catalyst-free that do not require post-cleaning or alignment processes.Given these significant advantages,LIDT can expand the usability of nanodots in a wide range of fields.

Analytical and numerical investigations of displaced thermal state evolutions in a laser process

We investigate how displaced thermal states(DTSs) evolve in a laser channel. Remarkably, the initial DTS, an example of a mixed state, still remains mixed and thermal. At long times, they finally decay to a highly classical thermal field only related to the laser parameters κ and g. The normal ordering product of density operator of the DTS in the laser channel leads to obtaining the analytical time-evolution expressions of the photon number, Wigner function, and von Neumann entropy. Also, some interesting results are presented via numerically investigating these explicit time-dependent expressions.

Effects of laser pulse energy on surface microstructure and mechanical properties of high carbon steel

Surface microstructure and mechanical properties of pearlitic Fe–0.8%C(mass fraction) steel after laser shock processing(LSP) with different laser pulse energies were investigated by scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD) and microhardness measurements.After LSP,the cementite lamellae were bent,kinked and broken into particles.Fragmentation and dissolution of the cementite lamellae were enhanced by increasing the laser pulse energy.Due to the dissolution of carbon atoms in the ferritic matrix,the lattice parameter of α-Fe increased.The grain size of the surface ferrite was refined,and the microstructure changed from lamellae to ultrafine micro-duplex structure(ferrite(α)+cementite(θ)) with higher laser pulse energy,accompanied by the residual stress and microhardness increase.

Laser Induced Photoelectron Impact Ionization In Multiphoton Ionization Process

Multiply charged ions of Ar and NO were observed in MPI experiment Of NO/Ar with TOF-MS. A delayable pulsed acceleration field wn applied tO investigate the effect of the photoelectrons on the formation of the multiply charged ions. The multiply charged ions were suggested to be produced by photoelectron impact ionization, in the region bentween the extractor grid and the repeller plate, step by step, from neutral species and lower charged ions. The 50-60ns of FWHM of the ion peaks implies that the pulse width of the photoelectrons should be shorter considering the broadening effect during the ionization process.

Role of XUV Photons in Atomic High-Order Above-Threshold Ionization Processes in IR+XUV Two-Color Laser Fields

We investigate the above-threshold ionization of an atom in a combined infrared(IR) and extreme ultraviolet(XUV) two-color laser field and focus on the role of XUV field in the high-order above-threshold ionization(HATI)process. It is demonstrated that, in stark contrast to previous studies, the XUV laser may play a significant role in atomic HATI process, and in particular, the XUV laser can accelerate the ionized electron in a quantized way during the collision between the electron and its parent ion. This process cannot be explained by the classical three-step model. Our results indicate that the previously well-established concept that HATI is an elastic recollision process is broken down.