Modeling and Simulation of the Characteristics of Pneumatic Cushion Cylinders

The analysis of the characteristics of the cushion process of the pneumatic cushion cylinder is presented, and the nonlinear model of pneumatic cushion cylinders is built in the form of nonlinear differential equations. Besides, through the simulation of the pressure in the cushion chamber, the characteristics of the pneumatic cushion cylinder are obtained, which helps to understand the performance of the pneumatic cushion cylinder and improve or design the better cushion structure.

Effective electroelastic constants for three-phase confocal elliptical cylinder model in piezoelectric quasicrystal composites

A three-phase confocal elliptical cylinder model is proposed to analyze micromechanics of one-dimensional hexagonal piezoelectric quasicrystal （PQC） compos- ites. Exact solutions of the phonon, phason, and electric fields are obtained by using the conformal mapping combined with the Laurent expansion technique when the model is subject to far-field anti-plane mechanical and in-plane electric loadings. The effective elec- troelastic constants of several different composites made up of PQC, quasicrystal （QC）, and piezoelectric （PE） materials are predicted by the generalized self-consistent method. Numerical examples are conducted to show the effects of the volume fraction and the cross-sectional shape of inclusion （or fiber） on the effective electroelastic constants of these composites. Compared with other micromechanical methods, the generalized self- consistent and Mori-Tanaka methods can predict the effective electroelastic constants of the composites consistently.

A Novel Wake Oscillator Model for Vortex-Induced Vibrations Prediction of A Cylinder Considering the Influence of Reynolds Number

It is well known that the Reynolds number has a significant effect on the vortex-induced vibrations(VIV) of cylinders. In this paper, a novel in-line(IL) and cross-flow(CF) coupling VIV prediction model for circular cylinders has been proposed, in which the influence of the Reynolds number was comprehensively considered. The Strouhal number linked with the vortex shedding frequency was calculated through a function of the Reynolds number. The coefficient of the mean drag force was fitted as a new piecewise function of the Reynolds number, and its amplification resulted from the CF VIV was also taken into account. The oscillating drag and lift forces were modelled with classical van der Pol wake oscillators and their empirical parameters were determined based on the lock-in boundaries and the peak-amplitude formulas. A new peak-amplitude formula for the IL VIV was developed under the resonance condition with respect to the mass-damping ratio and the Reynolds number. When compared with the results from the experiments and some other prediction models, the present model could give good estimations on the vibration amplitudes and frequencies of the VIV both for elastically-mounted rigid and long flexible cylinders. The present model considering the influence of the Reynolds number could generally provide better results than that neglecting the effect of the Reynolds number.

Adaptive robust control for electrical cylinder with friction compensation usingmodified LuGre model

The position tracking control problem of an electrical cylinder in the presence of dynamic friction nonlinearities in its transmission process is addressed in this paper. First, a torque decou- piing approach is proposed to formulate the dynamic model. Secondly, to compensate the friction in the case of servo motion, a modified LuGre model is designed to make a continuous transition be- tween a static model at a high speed and a LuGre model at a low speed to avoid instability due to dis- cretization with a finite sampling rate. To accelerate the speed of estimating time-varying parame- ters, a fast adaption law is proposed by designing an attraction domain around a rough value related to the load force. Finally, a discontinuous projection based adaptive robust controller is synthesized to effectively handle parametric uncertainties for ensuring a guaranteed robust performance. A Lya- punov stability analysis demonstrates that all signals including tracking errors have the guaranteed convergent and bounded performance. Extensive comparative simulations with sinusoidal and point- point tracks are obtained respectively in low and high speeds. The results show the effectiveness and the achievable control performance of the proposed control strategy.

Numerical simulation of flow around square cylinder using different low-Reynolds number turbulence models

ABE-KONDOH-NAGANO,ABID,YANG-SHIH and LAUNDER-SHARMA low-Reynolds number turbulence models were applied to simulating unsteady turbulence flow around a square cylinder in different phases flow field and time-averaged unsteady flow field.Meanwhile,drag and lift coefficients of the four different low-Reynolds number turbulence models were analyzed.The simulated results of YANG-SHIH model are close to the large eddy simulation results and experimental results,and they are significantly better than those of ABE-KONDOH-NAGANO,ABID and LAUNDER-SHARMR models.The modification of the generation of turbulence kinetic energy is the key factor to a successful simulation for YANG-SHIH model,while the correction of the turbulence near the wall has minor influence on the simulation results.For ABE-KONDOH-NAGANO,ABID and LAUNDER-SHARMA models satisfactory simulation results cannot be obtained due to lack of the modification of the generation of turbulence kinetic energy.With the joint force of wall function and the turbulence models with the adoption of corrected swirl stream,flow around a square cylinder can be fully simulated with less grids by the near-wall.

Path Classification and Estimation Model Based Prognosis of Pneumatic Cylinder Lifetime

Prognosis is a key technology to improve reliability,safety and maintainability of products,a lot of researchers have been devoted to this technology.But to improve the predict accuracy of remaining life of products has been difficult.To predict the lifetime specification of pneumatic cylinders with high reliability and long lifetime and small specimen,this paper put forward the prognosis algorithm based on the path classification and estimation（PACE） model.PACE model is based entirely on failure data instead of failure threshold.Pneumatic cylinders normally characterize with failure mechanism wear and tear.Since the minimum working pressure increases with the number of working cycles,the minimum working pressure is chosen as degradation signal.PACE model is fundamentally composed of two operations：path classification and remaining useful life（RUL） estimation.Path classification is to classify a current degradation path as belonging to one or more of previously collected exemplary degradation paths.RUL estimation is to use the resulting memberships to estimate the remaining useful life.In order for verification and validation of PACE prognostic method,six pneumatic cylinders are tested.The test data is analyzed by PACE prognostics.It is found that the PACE based prognosis method has higher prediction accuracy and smaller variance and PACE model is significantly outperform population based prognostics especially for small specimen condition.PACE model based method solved the problem of prediction accuracy for small specimen pneumatic cylinders＇ prognosis.

Quantitative models for microstructure and thermal conductivity of vermicular graphite cast iron cylinder block based on cooling rate

The relationships of cooling rate with microstructure and thermal conductivity of vermicular graphite cast iron(VGI) cylinder block were studied, which are important for design and optimization of the casting process of VGI cylinder blocks. Cooling rates at different positions in the cylinder block were calculated based on the cooling curves recorded with a solidification simulation software. The metallographic structure and thermal conductivity were observed and measured using optical microscopy(OM), scanning electrical microscopy(SEM) and laser flash diffusivity apparatus, respectively. The effects of the cooling rate on the vermicularity, total and average areas of all graphite particles, and the pearlite fraction in the VGI cylinder block were investigated. It is found that the vermicularity changes in parabola trend with the increase of cooling rate. The total area of graphite particles and the cooling rate at eutectoid stage can be used to predict pearlite fraction well. Moreover, it is found that the thermal conductivity at room temperature is determined by the average area of graphite particles and pearlite fraction when the range of vermicularity is from 80% to 93%. Finally, the quantitative models are established to calculate the vermicularity, pearlite fraction, and thermal conductivity of the VGI cylinder block.

Modeling and Numerical Simulation of Wings Effect on Turbulent Flow between two contra-rotating cylinders

Many industries in the world take part in the pollution of the environment. This pollution often comes from the reactions of combustion. To optimize these reactions and to minimize pollution, turbulence is a funda- mental tool. Several factors are at the origin of turbulence in the complex flows, among these factors, we can quote the effect of wings in the rotating flows. The interest of this work is to model and to simulate numeri- cally the effect of wings on the level of turbulence in the flow between two contra-rotating cylinders. We have fixed on these two cylinders eight wings uniformly distributed and we have varied the height of the wings to have six values from 2 mm to 20 mm by maintaining the same Reynolds number of rotation. The numerical tool is based on a statistical model in a point using the closing of the second order of the transport equations of the Reynolds stresses (Reynolds Stress Model: RSM). We have modelled wings effect on the flow by a source term added to the equation tangential speed. The results of the numerical simulation showed that all the average and fluctuating variables are affected the value of the kinetic energy of turbulence as those of Reynolds stresses increase with the height of the wings.

The Influence of Advection Schemes and Turbulence Closure Models on Drag Coefficient Calculation Around a Circular Cylinder at High Reynolds Number

Different advection schemes and two-equation turbulence closure models based on eddy viscosity concept are used to compute the drag coefficient around a circular cylinder at high Reynolds number (106).The numerical results from these simulations are compared with each other and with experimental data in order to evaluate the performance of different combinations of advection scheme and two-equation turbulence model.The separate contributions from form drag and friction drag are also ana-lyzed.The computational results show that the widely used standard k-ε turbulence closure is not suitable for such kind of study,while the other two-equation turbulence closure models produce acceptable results.The influence of the different advection schemes on the final results are small compared to that produced by the choice of turbulence closure method. The present study serves as a reference for the choice of advection schemes and turbulence closure models for more complex numerical simulation of the flow around a circular cylinder at high Reynolds number.

SPH Modelling of the Vortex-Induced Vibration of A Near-Wall Cylinder

The frequency-locked phenomenon commonly occurs in the vortex-induced vibration(VIV)of bluff bodies.Numerical simulation of this lock-in behavior is challenging,especially when the structure is positioned in close proximity to a solid boundary.To establish a robust simulator,an enhanced smoothed particle hydrodynamic(SPH)model is developed.The SPH model incorporates a particle shifting algorithm and a pressure correction algorithm to prevent cavity formation in the structure's wake area.A damping zone is also established near the outlet boundary to dissipate the vortices that shed from the structure.Additionally,GPU parallel technology is implemented to enhance the SPH model's computational efficiency.To validate the mo del,the predicted results are compared with the available refere nce data for flow past both stationary and oscillating cylinders.The verified SPH model is then employed to comparatively investigate the motion re sponse,lift characteristic,and vortex shedding mode of cylinders with and without accounting for the effect of boundary layers.Numerical analyses demonstrate that the developed SPH model is a proficient tool for efficiently simulating the vibration of near-wall bluff bodies at low Reynolds number.

SIMULATED MATHEMATICAL MODEL FOR HIGH PRESSURE CYLINDER WALL TEMPERATURE OF HOMEMADE TURBINE

In order to balance the contradiction between the demand of high precision and that of short time interval of model computing for the power plant simulator, a set of simulated mathematical models are constructed. The model describes the cylinder wall temperature located at four key positions of the high pressure cylinder. The simulated model is confirmed to be not only simple but also precise via comparison between the simulated results and the autoptic data of a power plant.

Study on Oil Film Model of Electronic Fuel Injection Motorcycle Engine Cylinder

Based on the principles of heat transfer,an oil film model in the engine cylinder was established.Under the condition of cold state,the influence of factors such as engine fuel injection,fuel drop point,cylinder inner wall temperature,and inlet fluid on the oil film is comprehensively considered to establish an oil film quality prediction model.Based on the measurement of the compensation oil quantity in the transition conditions,the variation of the oil film during the transition is analyzed.The experimental results show that the velocity of the air-flow in the intake port and the temperature and pressure on the wall of the intake port are the main factors affecting the oil film in the cylinder.Based on the abovementioned experimental and theoretical studies,an oil film distribution model for each cycle of the transition condition was established based on the engine inlet oil film model.The experimental measurement curve and model prediction curve for the fuel compensation per cycle in the transition condition from 10%load to 30%load.The model established can be in good agreement with the experimental results and meet the fuel compensation trend in the transition condition.While realizing the fuel compensation for the transient conditions,this work is definitely helpful to achieve accurate control of the air-fuel ratio.

A quasi-isentropic model of a cylinder driven by aluminized explosives based on characteristic line analysis

A quasi-isentropic study on the process of driving a cylinder with aluminized explosives was carried out to examine the influence of the aluminum(Al) reaction rate on cylinder expansion and the physical parameters of the detonation products. Based on the proposed quasi-isentropic hypothesis and relevant isentropic theories, the characteristic lines of aluminized explosives driving a cylinder were analyzed,and a quasi-isentropic model was established. This model includes the variation of the cylinder wall velocity and the physical parameters of the detonation products with the Al reaction degree. Using previously reported experimental results, the quasi-isentropic model was verified to be applicative and accurate. This model was used to calculate the physical parameters for cylinder experiments with aluminized cyclotrimethylenetrinitramine explosives with 15.0 % and 30.0 % Al content. The results show that this quasi-isentropic model can be used not only to calculate the cylinder expansion rule or Al reaction degree, but also to calculate the physical parameters of the detonation products in the process of cylinder expansion. For explosives with 15.0 % and 30.0 % Al, 24.3 % and 18.5 % of the Al was found to have reacted at 33.9 μs and 34.0 μs, respectively. The difference in Al content results in different reaction intensity, occurrence time, and duration of two forms of reaction(diffusion and kinetic) between the Al powder and the detonation products;the post-detonation burning reaction between the Al powder and the detonation products prolongs the positive pressure action time, resulting in a continuous rise in temperature after detonation.

PID控制的阀控缸系统的Modelica建模与仿真实现

针对PID控制的阀控缸系统基于Modelica语言在开源仿真环境OpenModelica中进行了建模和仿真。给出了一套完善的阀控缸系统的建模思路,且所建立的模型具有很好的模型复用性。通过与AMESIM中建立的相同系统在相同参数下的仿真结果进行对比。结果表明,二者仿真结果基本一致,验证了所建立模型的正确性。由于整套系统均在开源环境下建模并仿真,因此解决了在实际工程中仿真PID控制的阀控缸系统时由于商业软件价格昂贵而造成的仿真成本过高的问题。

Nonlinear Mathematical Modeling and Sensitivity Analysis of Hydraulic Drive Unit

The previous sensitivity analysis researches are not accurate enough and also have the limited reference value, because those mathematical models are relatively simple and the change of the load and the initial displacement changes of the piston are ignored, even experiment verification is not conducted. Therefore, in view of deficiencies above, a nonlinear mathematical model is established in this paper, including dynamic characteristics of servo valve, nonlinear characteristics of pressure-flow, initial displacement of servo cylinder piston and friction nonlinearity. The transfer function block diagram is built for the hydraulic drive unit closed loop position control, as well as the state equations. Through deriving the time-varying coefficient items matrix and time-varying free items matrix of sensitivity equations respectively, the expression of sensitivity equations based on the nonlinear mathematical model are obtained. According to structure parameters of hydraulic drive unit, working parameters, fluid transmission characteristics and measured friction-velocity curves, the simulation analysis of hydraulic drive unit is completed on the MATLAB/Simulink simulation platform with the displacement step 2 mm, 5 mm and 10 mm, respectively. The simulation results indicate that the developed nonlinear mathematical model is sufficient by comparing the characteristic curves of experimental step response and simulation step response under different constant load. Then, the sensitivity function time-history curves of seventeen parameters are obtained, basing on each state vector time-history curve of step response characteristic. The maximum value of displacement variation percentage and the sum of displacement variation absolute values in the sampling time are both taken as sensitivity indexes. The sensitivity indexes values above are calculated and shown visually in histograms under different working conditions, and change rules are analyzed. Then the sensitivity indexes values of four measurable parameters, such as supply pressure, proportional gain, initial position of servo cylinder piston and load force, are verified experimentally on test platform of hydraulic drive unit, and the experimental research shows that the sensitivity analysis results obtained through simulation are approximate to the test results. This research indicates each parameter sensitivity characteristics of hydraulic drive unit, the performance-affected main parameters and secondary parameters are got under different working conditions, which will provide the theoretical foundation for the control compensation and structure optimization of hydraulic drive unit.

Vortex-Induced Vibrations of A Long Flexible Cylinder in Linear and Exponential Shear Flows

A numerical study based on a wake oscillator model was conducted to determine the response performance of vortex-induced vibration(VIV) on a long flexible cylinder with pinned-pinned boundary conditions subjected to linear and exponential shear flows. The coupling equations of a structural vibration model and wake oscillator model were solved using a standard central finite difference method of the second order. The VIV response characteristics including the structural displacement, structural frequency, structural wavenumber, standing wave behavior,travelling wave behavior, structural velocity, lift force coefficient and transferred energy from the fluid to the structure with different flow profiles were compared. The numerical results show that the VIV displacement is a combination of standing waves and travelling waves. For linear shear flow, standing waves and travelling waves dominate the VIV response within the low-velocity and high-velocity zones, respectively. The negative values of the transferred energy only occur within the low-velocity zone. However, for exponential shear flow, travelling waves dominate the VIV response and the negative energy occurs along the entire length of the cylinder.

Prediction of Streamwise Flow-Induced Vibration of A Circular Cylinder in the First Instability Range

The streamwise flow-induced vibration of a circular cylinder with symmetric vortex shedding in the first instability range is investigated, and a wake oscillator model for the dynamic response prediction is proposed. An approach is applied to calibrate the empirical parameters in the present model; the numerical and experimental results are compared to validate the proposed model. It can be found that the present prediction model is accurate and sufficiently simple to be easily applied in practice.

Nonlinear Modeling of a High Precision Servo Injection Molding Machine Including Novel Molding Approach

A nonlinear mathematical model of the injection molding process for electrohydraulic servo injection molding machine (IMM) is developed.It was found necessary to consider the characteristics of asymmetric cylinder for electrohydraulic servo IMM.The model is based on the dynamics of the machine including servo valve,asymmetric cylinder and screw,and the non-Newtonian flow behavior of polymer melt in injection molding is also considered.The performance of the model was evaluated based on novel approach of molding - injection and compress molding,and the results of simulation and experimental data demonstrate the effectiveness of the model.

Numerical Simulation of the Non-isothermal Viscoelastic Flow Past a Confined Cylinder

A collocated finite volume method on unstructured meshes is introduced to simulate the viscoelastic flow of the polymer melt with viscous dissipation past a confined cylinder.The constitutive equation for the simulations is non-isothermal FENE-P model,which is derived from the molecular theories.The temperature effect on the macroscopic fields(e.g.,velocity,stress) and microscopic fields(e.g.,molecular orientation,deformation,stretch) is investigated by comparison of isothermal and non-isothermal situations.This investigation indicates that temperature rise caused by viscous dissipation should not be neglected since it has significant effect on the macroscopic and microscopic properties of the polymer melt.

ADAPTIVE CONTROLLER AND ITS APPLICATION IN FORCE SYSTEM OF ASYMMETRIC CYLINDER CONTROLLED BY SYMMETRIC VALVE

Partial pressure, system vibration and asymmetric system dynamic performance exit in asymmetric cylinder controller by symmetric valve hydraulic system. To solve this problem in the force control system, model reference adaptive controller is designed using equilibrium point stability theory and output error equation polynomial. The reference model is selected in such a way that it meets the system dynamic performance. Hardware configuration of asymmetric cylinder controlled by asymmetric valve hydraulic system is replaced by intelligent control algorithm, thus the cost is lowered and easy to application. Simulation results demonstrate that the proposed adaptive control sheme has good adaptive ability and well solves asymmetric dynamic performance problem. The designed adaptive controller is fairly robust to load disturbance and system parameter variation.