New composite grouting materials:Modified urea-formaldehyde resin with cement

A new composite two component grout comprised of modified urea-formaldehyde resin and cement was formulated to take account of the advantages and disadvantages of both the cement grout and the chem- ical grout. The new grout is designed for water blocking by reinforcing as well as seepage control by bore grouting. The A component consists of a modified urea-formaldehyde resin A component, some cement, and some water. The B component is an alkaline coagulant. An orthogonal test of four factors at three lev- els showed that gel time increased with increased water content and with urea-formaldehyde resin con- tent. Gel time decreased at increased levels of alkaline coagulant. The A component of this new composite grout is stable over time. A mixed cross-over test showed that as the volume ratio of A to B increases the gel time falls at first but then increases. The solid strength decreases with increasing levels of the B com- ponent. The solid strength increases over time and becomes stable by the 28th day after mixing. The vis- cosity increases with increasing levels of resin A component. The increase is exponential and may be fit to： μ = 8.162e0.0286x.

STUDIES ON IPE OF POLYACRYLAMIDE INVERSE EMULSION AND MODIFIDE UREA-FORMALDEHYDE RESIN

The selective water plugging agent was prepared by heating the blends of the polyacry-lamide inverse latex, modified urea formaldehyde resin, crosslinking agent and catalysts.The results show that using different types of polymers and additives or changing in theirproportion of the blends, the gelling viscosity, starting point of gelling and other propertiesof the IPN can be controlled.

Short Communication—A Novel Sample Preparation Method That Enables Ultrathin Sectioning of Urea-Formaldehyde Resin for Imaging by Transmission Electron Microscopy

Urea-formaldehyde (UF) resin is widely used as an adhesive for the manufacture of a range of wood and fiber based products. Although the microstructure of this resin has been examined at high resolution by field-emission scanning electron microscopy and atomic force microscopy, transmission electron microscopy (TEM) has thus far not been used, perhaps because of difficulties in ultrathin sectioning this resin in cured (polymerized) state. In the technical note presented here, a novel sample preparation method is described which enabled us to examine the microstructural morphology of UF resin by transmission electron microscopy in ultrathin sections, revealing the presence of spherical particles within the resin. Our initial attempt to ultrathin section the resin directly was not successful as it was too brittle to trim blocks for sectioning. Then, we developed a sample preparation technique that involved impregnation ofPinus radiatawood tissues with the UF resin, and then embedding of resin impregnated wood tissues with Spurr’s low viscosity embedding medium, which has been widely employed in plant and wood ultrastructure work. The TEM images illustrated and the information on the microstructural morphology of the UF resin presented are based on this novel sample preparation approach.

Thermo-Mechanical, Physico-Chemical, Morphological, and Fire Characteristics of Eco-Friendly Particleboard Manufactured with Phosphorylated Lignin Addition

Lignin,lignosulfonate,and synthesized phosphorylated lignosulfonate were introduced as greenfillers in citric acid-sucrose adhesives for bonding particleboard fabricated from areca leaf sheath(ALS).The characteristics of particleboards were compared to that of ultralow emitting formaldehyde(ULEF-UF).Thefillers derived from Eucalyptus spp.kraft-lignin were added forflame retardancy enhancement.10%of each lignin and modified lig-nin was added into the ULEF-UF and citric acid-sucrose bonded particleboards.Analyses applied to particle-boards included thermal characteristics,X-ray diffraction analysis(XRD),morphological properties,Fourier transform infrared spectroscopy(FTIR),as well as physical,mechanical,andfire resistance characteristics of the laboratory-fabricated particleboards.Lignin and modified lignin resulted in improved thermal stability of the composites bonded with ULEF-UF while the improvement in the particleboard bonded with citric acid-sucrose was not significant.The introduction offiller exerted a higher influence on the UF-bonded particleboards compared to composites fabricated with citric acid-sucrose.Generally,the presence of lignin,lignosulfonate,and phosphorylated lignosulfonate enhanced the mechanical strength of the ULEF-bonded particleboards,although their dimensional stability has deteriorated.Markedly,the use of lignin and lignosulfonate enhanced thefire resis-tance of the particleboards produced with lower observed weight loss.All laboratory particleboards exhibited satisfactoryfire resistance,attaining a V-0 rating in according to the UL-94 standard.

Preparation and characterization of urea-formaldehyde resin]reactive kaolinite composites

Novel urea-formaldehyde resin/reactive kaolinite composites containing 20-40wt%; kaolinite were prepared by in situ polymerization. The kaolinite was modified with tetraethoxysilane and a silane coupling agent to introduce reactive groups. Fourier-transform infrared spectroscopy and X-ray diffraction confirmed preparation of the urea-formaldehyde resin/reactive kaolinite composites. The composite morphology was investigated using scanning electron microscopy; the composites consisted of uni- form spherical particles. The surface chemical components of the composites were determined using energy-dispersive X-ray spectroscopy. The spectra showed that the reactive kaolinite was encapsulated by the urea-formaldehyde resin. The thermal properties of the composites were examined using dif- ferential scanning calorimetry and thermogravimetric analysis. The results showed that their thermal stability was much better than that of pure urea-formaldehyde resin, Reactive kaolinite addition greatly decreased formaldehyde emissions and improved the water resistance of the composites. A mechanism for urea-formaldehyde resin/reactive kaolinite composite synthesis is proposed.

Preparation and Characterization of Microcapsules for Self-healing Materials

The urea-formaldehyde（UF） capsules filled with a healing agent, a mixture of epoxy resins（epoxy 711 and E-51） as core material, were produced by means of one step in-situ polymerization. The characteristics of these microcapsules were studied via scanning electron microscopy（SEM）, particle size analysis, FTIR and DSC/TGA. The results show that the dispersed and integrated microcapsules of 5 μm in shell thickness were synthesized successfully. The capsules were produced with diameters ranging from 10 to 250 μm via controlling agitation rate. Young＇s modulus of the capsule was a little lower than those of the epoxy resins, but the microcapsules having such a shell thickness were robust enough to survive handling during manufacturing self-healing composites. When damage occurred in the epoxy matrix, the crack could rupture the microcapsule to make the repairing agent release.