Deformation resulting from residual stress has been a significant issue in machining.As allowance allocation can directly impact the residual stress on part deformation,it is essential for deformation control.However,...Deformation resulting from residual stress has been a significant issue in machining.As allowance allocation can directly impact the residual stress on part deformation,it is essential for deformation control.However,it is difficult to adjust allowance allocation by traditional simulation methods based on residual stress,as the residual stress cannot be accurately measured or predicted,and many unexpected factors during machining process cannot be simulated accurately.Different from traditional methods,this paper proposes an allowance allocation method based on dynamic approximation via online inspection data for deformation control of structural parts.An Autoregressive Integrated Moving Average(ARIMA)model for dynamic allowance allocation is established so as to approach the minimum deformation,which is based on the in-process deformation inspection data during the alternative machining process of upside and downside.The effectiveness of the method is verified both by simulation cases and real machining experiments of aircraft structural parts,and the results show that part deformation can be significantly reduced.展开更多
基金co-supported by the National Natural Science Foundation of China(No.51775278)National Science Fund of China for Distinguished Young Scholars(No.51925505)。
文摘Deformation resulting from residual stress has been a significant issue in machining.As allowance allocation can directly impact the residual stress on part deformation,it is essential for deformation control.However,it is difficult to adjust allowance allocation by traditional simulation methods based on residual stress,as the residual stress cannot be accurately measured or predicted,and many unexpected factors during machining process cannot be simulated accurately.Different from traditional methods,this paper proposes an allowance allocation method based on dynamic approximation via online inspection data for deformation control of structural parts.An Autoregressive Integrated Moving Average(ARIMA)model for dynamic allowance allocation is established so as to approach the minimum deformation,which is based on the in-process deformation inspection data during the alternative machining process of upside and downside.The effectiveness of the method is verified both by simulation cases and real machining experiments of aircraft structural parts,and the results show that part deformation can be significantly reduced.