Magnetic force distribution and deformation law of sheet using uniform pressure electromagnetic actuator

The distribution of magnetic forces and current on sheet and coil was analyzed in detail according to the structural parameter of the coil which was invalid.The result shows that the current direction based on simulation result agrees with the principles of uniform pressure electromagnetic actuator.The reason for coil failure was proposed.Then the magnetic forces on the sheet were input into an explicit finite element software ANSYS/LS-DYNA to analyze the deformation law of the sheet.

Effect of electromagnetic force on melt induced by traveling magnetic field

A new apparatus was designed to measure the electromagnetic force and a computational study of the traveling magnetic field(TMF)and its application to the Ga-In-Sn melt(with low melting point),then the forces on Al,Mg,and Li melt,were simulated. The result show that the electromagnetic force on the melt increases linearly with the increasing length of the melt in the TMF.The TMF-induced Lorentz force increases with increasing frequency,and then decreases.The maximum value is obtained when the current frequency is 160 Hz,over that frequency the force decreases rapidly.When the iron-core is activated,the force increases when the melt closes to the iron-core.The Lorentz forces have inversely-proportional relationships with the electrical resistivity,the dfx/dρdecreases and the dfy/dρincreases with the increasing electrical resistivity(df/dρis the slope of the Lorentz force profile).

Numerical simulation of applied electromagnetic field and electromagnetic force in all-position welding

All-position welding is an important technology in energy sources, chemical, shipbuilding and other industries. When welding current is larger than 200 A, the molten metal tends to flow down due to the force of gravity. In order to ＂push＂ the molten metal into the weld, a new kind of U-frame excitation model, which could produce electromagnetic force to balance the gravity of the molten pool, was designed. The related parameters of the excitation model were simulated by Maxwell 3D, and the relationships between the parameters and the magnetic induction intensity were analyzed. Finally, the electromagnetic force in the molten pool was calculated, and the appropriate parameters of the U-frame excitation model were determined. The results of the simulation verify the feasibility of the all-position welding excitation model.

Fast Calculation of Electromagnetic Forces in IPMSMs Under PWM VSI Supply Based on Small-Signal Time-Harmonic Finite Element Method

This paper introduces a novel method for fast calculating the electromagnetic forces in interior permanent magnet synchronous machines(IPMSMs)under pulse width modulation(PWM)voltage source inverter(VSI)supply based on the small-signal time-harmonic finite element analysis(THFEA),which has been successfully utilized for fast calculating the PWMinduced losses in silicon steel sheets and permanent magnets.Based on the small-signal THFEA,the functional relationships between high-frequency harmonic voltages(HFHVs)and corresponding airgap flux densities are established,which are used for calculating the flux density spectra caused by each HFHV in the PWM voltage spectra.Then,the superposition principle is applied for calculating the flux density spectra caused by fundamental currents and all HFHVs,which are converted to the electromagnetic force spectra at last.The relative errors between the force density spectra calculated with the proposed method and those obtained from traditional time-stepping finite element analysis(TSFEA)using PWM voltages as input are within 3.1%,while the proposed method is 24 times faster than the traditional TSFEA.

Study of Magnetic Force Distribution for Electromagnetic V-shape Bending Forming of Small Size Flat Sheet

Electromagnetic V-shape bending of small size sheet blank is investigated numerically and experimentally. Three-dimensional electromagnetic field models are established to calculate the magnetic force distribution on the sheet by software ANSYS / EMAG. Series of electromagnetic V-shape bending forming experiments are presented,in which small size uniform pressure coil and big size round flat spiral coil are used. The results show that small size uniform pressure coil is not suitable for electromagnetic forming of small size flat sheet,and the coil is susceptible to failure such as bulging,ablation and cracking. When the plane dimension of round flat spiral coil is bigger than sheet blank sizes,the induced current crowding effect will be resulted which seriously influence the magnetic force distribution on the sheet. In this case,magnetic force distribution can be adjusted through the change of the relative position between coil and sheet,the desired deformation can be obtained finally. Therefore,big size round flat spiral coil can be well applied to electromagnetic V-shape bending forming of small size flat sheet.

Effect of Magnetic Suspension Force in Electromagnetic Stirring on Microstructure of Al-Si Alloy

Based on Maxwell equations, the Lorentz force in Al-Si alloy melt was calculated during the process of electromagnetic stirring using analytic approximation method. The effects of magnetic suspension force on the microstructure of Al-Si alloy were given under different electromagnetic stirring frequency. The surface layer for alloy melt (thickness is about skin depth) were under a larger magnetic suspension force in intermediate frequency electromagnetic stirring. As a result, it was found that Si phase tend to homogenize and aggregate along the direction of axis in the alloy.

The Pairing Analysis Improvement of Magnetized Structure in Electromagnetic Bulging Process in Case of Tube with Field Shaper

In the current practical science, the accuracy in the formability of metal alloys being the goal when using electromagnetic forming (EMF) technology, which is a high-speed processing technology that uses Lorentz forces to achieve plastic deformation of sheet metal;according to the previous analysis, the results have shown that in most cases, the Lorentz force acting on the workpiece (metal) is not uniform, there are uneven axial deformations of the metal plates which prevent the rapid advancement of today’s technology. In this article, we presented some advanced analyzes which will lead us to improve the technical solution for the problems of non-uniform axial deformations of the metals in the traditional tube electromagnetic forming technology (EMF). A field shaper is used as a practical forming tool to influence the magnetic field and magnetic pressure distribution, thereby improving the forming ability and result during the electromagnetic forming (EMF) process and we see that induced eddy current control is realized by changing the structural parameters of the magnetic field shaper;which improves the strength and controllability of the magnetic force that acts on the workpiece;thereby a greater radial magnetic pressure can be achieved with field shaper than the case without it;the field shaper regulates the electromagnetic force, the distribution of the magnetic pressure decreases, and the uniform force area of the tube increases which effectively enhances the uniform range of the pipe electromagnetic bulging and the electromagnetic induction coupling between the coil and the metallic workpiece is generally required to produce the Lorentz forces. Using COMSOL Multiphysics® simulation software helped us to accurately represent the real world, simulating multiple physical effects that happened in this model during the process.

3D modeling and deformation analysis for electromagnetic sheet forming process

Electromagnetic forming （EMF） is a high-speed forming method which can be quite effective in increasing the forming limits of metal sheet. However, the EMF process is complicated due to magnetic-structure coupling analysis. Numerical simulation offers an opportunity to overcome the problem. Nevertheless, most present models for EMF process are limited to 2D axisymmetric model. So, a three-dimensional （3D） finite element model was established to analyze the electromagnetic sheet bulging. The contact between the sheet and the die and the effect of sheet deformation on the magnetic field analysis were both taken into consideration during the forming process. The simulation results of deflection at the sheet center and 20 mm away from the center were in agreement with the experimental ones. The plastic strain energy and plastic strain were analyzed.

Electromagnetic Performance Prediction for the Symmetrical Dual Three-phase Surface-mounted PMSM under Open-phase Faults Based on Accurate Subdomain Model

The paper presents an accurate analytical subdomain model for predicting the electromagnetic performance in the symmetrical dual three-phase surface-mounted permanent magnet synchronous machine(PMSM)under open-phase faulty conditions.The model derivations are extended from previous accurate subdomain models accounting for slotting effects.Compared with most conventional subdomain models for traditional three-phase machines with nonoverlapping winding arrangement,the subdomain model proposed in this paper applied for the 24-slot/4-pole dual three-phase machine with symmetrical overlapping winding arrangement.In order to investigate the postfault electromagnetic performance,the reconfigured phase currents and then current density distribution in stator slots under different open-circuit conditions are discussed.According to the developed model and postfault current density distribution,the steady-state electromagnetic performance,such as the electromagnetic torque and unbalanced magnetic force,under open-circuit faulty conditions are obtained.For validation purposes,finite element analysis(FEA)is employed to validate the analytical results.The result indicate that the postfault electromagnet performance can be accurately predicted by the proposed subdomain model,which is in good agreement with FEA results.

Mathematical modeling of electromagnetic dimensionless number for electromagnetic casting of metals and its application

In order to estimate the feasibility of electromagnetic casting (EMC) for different metals, a mathematical model named the electromagnetic dimensionless number (EMDN) was presented, and its validity was proved by the experiments of aluminum and Sn-3%Pb alloy. From the experiment and the analysis of EMDN it can be concluded that the EMC of steel can be attained only when the magnetic flux density is larger than 0.09T, while that required for aluminum is only 0.04T. The mathematical expression of the electromagnetic dimensionless number was given out.

Simulated Experiments for Teaching CAD Techniques Using Analytic and Finite Element Solutions of Electromagnetic Two-Dimensional Problems with Longitudinal Symmetry

The paper describes an approach to teaching low-frequency electromagnetic CAD techniques to undergraduate students pursuing a degree course in electrical engineering. The simulated experiments make use of a two-dimensional open-access software based on the finite-element method. At the laboratory meetings, the problems are initially solved analytically. Upon this, students learn how to create the numeric model and how to define the sequence of field problems that lead to the required solution. Simulation tasks based on a force-producing electromagnet are used to introduce numeric techniques to determine magnetic field distribution, evaluation of energy storage and generation of magnetic forces. The nature of the magnetic force generated in the air gaps of the C-core electromagnet is explained in detail. Magnetic forces are calculated by the classical and weighted versions of the method of Maxwell stress tensor. The paper provides all the basic elements required for further exploration of devices with longitudinal symmetry.

Calculation and Optimization of ITER Upper VS Feeder Under an Electromagnetic Load

The upper vertical stability （VS） feeder is a part connected to the upper VS coil by a welding joint. The function of the feeder is to transfer current and coolant water to the VS coil. A giant electron^agnetic force will be generated during normal operation by the current flowing in the VS coils, interacting with the external background field. The Lorentz force will induce Tresca stress in the feeder. The amplitudes of the magnetic field and Lorentz force along the conductor running direction have been calculated based on Maxwell＇s equations. To extract the Tresca stress in the feeder, a finite element model was created using the software ANSYS and an electromagnetic load was applied on the model. According to the analytical design, the stresses were classified and evaluated based on ASME. In order to reduce the Tresca stress, some optimization works have been done and the Tresca stress has had a significant reduction in the optimized model. This analytical work figured out the stress distribution in the feeder and checked the feasibility of the prototype design model. The ANSYS analysis results will provide a guidance for later improvement and fabrication.

Electromagnetic Analyses of ITER Lower ELM Right Bottom Corner

ELM （edge localized mode） coils are key components of ITER that suppress the edge localized mode phenomenon. A giant electromagnetic force is generated during normal operations by the current flowing in the ELM coils interacting with the external background field. The Lorentz force will induce Tresca stress in the ELM coils. If the load goes beyond the allowable threshold, the coils can hardly satisfy the safety requirements. The right-hand bottom corner was chosen to perform our electromagnetic analyses. Based on the Maxwell equation, the detailed magnetic field and Lorentz force were calculated. By use of the finite element software ANSYS, the Tresca stress was extracted and evaluated based on our analytical design. The present analysis aims to verify the feasibility of the current design. It can also serve as guidance for fabrication and structural optimization.

Electromagnetic Theory of the Nuclear Interaction

After one century of nuclear physics, its underlying fundamental laws remain a puzzle. Rutherford scattering is well known to be electric at low kinetic energy. Nobody noticed that the Rutherford scattering formula works also at high kinetic energy, needing only to replace the repulsive electric -2 exponent by the also repulsive magnetic -6 exponent. A proton attracts a not so neutral neutron as amber attracts dust. The nucleons have magnetic moments that interact as magnets, equilibrating statically the electric attraction between a proton and a not so neutral neutron. In this paper, the electromagnetic potential energies of the deuteron 2H and the α particle 4He have been calculated statically, using only electromagnetic fundamental laws and constants. Nuclear scattering and binding energy are both electromagnetic.

Optimal Design of Electromagnetic Acoustic Transducer

This paper considers the design of EMAT （Electro-Magnetic Acoustic Transducer） based on numerical simulation. The EMAT consists of an exiting coil and two permanent magnets, which transmits the ultrasonic wave by the Lorentz force between the eddy current and the static magnetic field by the magnets. From the experimental result on self-prepared EMATs, the intensity and the directivity of the transmitted wave depend on the widths of the coil and the magnets. By means of EEM analysis the authors attempt to determine the optimal values of the above widths such that both the intensity and the directivity achieve the maximum or allowable performance.

Electrostatic and Magnetostatic Forces That Arise from Electrostatic and Magnetostatic Pressures

With the insight provided by a balance equation of electromagnetic momentum, we compare the force on a dielectric slab inside a capacitor with the force on a magnetizable rod inside a solenoid. We conclude that these forces are not exactly analogous, as usually thought. We present a device that is a proper analogy of the case of a dielectric slab inside a capacitor. Our analysis shows the significance of the electrostatic and magnetostatic pressures to the understanding of these effects and shows the conceptual differences between both cases.

Effect of traveling magnetic field on gas porosity during solidification

The effects of traveling magnetic field on degassing of aluminum alloys were investigated, and the critical radius of the pores was calculated. The results show that the critical radius of the pores decreases with increasing the magnetic density linearly when the traveling magnetic field is applied during solidification, and the use of traveling magnetic field promotes the heterogeneous nucleation of pores. After the gas dissolved in the metal liquid accumulates to form large bubbles, the traveling magnetic field forces the bubbles to the surface of molten metal, so the gas is easy to separate from the melt in the liquid stage. The number of pores in the sample decreases with increasing the intensity of traveling magnetic field.

Intra-Atomic Gravitational Shielding (Lensing), Nuclear Forces and Radioactivity

The discovery by the author of real magnetic charges and true anti-electrons in the atomic structures allowed him to establish that the gravitational field (GF) in reality is the vortex electromagnetic field. Depending on the vector conditions the gravitational fields can be either paragravitational (PGF) or ferrogravitational (FGF). Masses (atoms, nucleons, etc.) emitting PGF manifest so-called attraction to each other. In fact, this process is the pressing of atoms or nucleons to each other by the forces of gravitational “Dark energy”. Namely the gravitational “Dark energy” which is formed between the masses emitting PGF and compressing of nucleons in atomic nuclei is the main force factor determining the formation of nuclear forces. Masses that emit FGF are repelled from PGF sources, for example, from the Earth. The last gravitational manifestation, discovered by the author, this is of the effect of the gravitational levitation. The atomic shell and atomic nucleus are autonomous sources of gravitational field in atomic compositions. The gravitational fields emitted these sources, by its physical parameters, are different gravitational fields, what associated with differences in the magnitudes charges of magnetic and electric particles in their compositions. The noted differences in the parameters of the GF are of reason that in atoms the process of extrusion of foreign gravitational field from the region of given gravitational source is realized. This effect should be called the effect of intra-atomic gravitational shielding (IAGS). Within the framework of this effect the shell of the atom is a kind of gravitational “insulator” that prevents the PGF of the nucleons from leaving beyond of the atom. As result of the IAGS effect, the concentration PGF of nucleons is realized only in the region of the nucleus, which leads to an increase in nuclear forces. However, the resistance of the marked “insulator” is finite and if the critical voltage PGF on the nucleus is exceeded, the complete shielding of the nucleon fields by the atomic shell is broken. As result of the leakage of a part of the PGF of nucleons beyond the atom, the density of this field in the region of the nucleus decreases significantly, which leads to a weakening of the nuclear forces and often leads to radioactivity. The effect of gravitational shielding is directly related to such a well-known concept as the mass defect of the nucleus. It is the exclusion of the gravitational field formed by the nucleons in the composition of the atomic nucleus as a result of the full IAGS effect that creates the illusion of atomic mass defect.

Current-Bounded Commutation of a Long-Stroke Magnetically Levitated Stage with Moving Coils

Magnetically levitated stages（MLS） have potentials to obtain good motion performances in high vacuum environment. Yet the electromagnetic forces/torques corresponding to six degrees of freedom（DOF） motions have coupling relationship with each current of coil array, and this coupling is still associated with the relative positions between the mover and the stator of the stage. So it is quite difficult to control the 6-DOF motions of the stage. By reasonable commutation of coil array, this complicated coupling relationship can be decoupled. The analytical force/torque-decomposing model of the stage is established first. Then the initial currents of coil array are commutated based on the pseudo inverse of the analytical force/torque-decomposing model matrix. And then the coil array currents are commutated again with different current bounds given to the initial currents as well as in the sense of minimum 2-norm of currents vector. Using the long stroke magnetically levitated stage with moving coils under investigation as examples, the currents of coil array are commutated with different current bounds adopting the proposed commutation method, the determination of current bound and the current bounds＇ influences on the heat-losses in coil array are analyzed, and the effectiveness of implementation algorithm of proposed commutation method is discussed. Simulation, analysis and discussion results indicate that the currents of coil array within the given current bound can be solved analytically by proposed commutation method, and the implementation algorithm does not need any searching or iteration. By the current-bounded commutation method proposed, the amplitude of coil array currents can be limited within an appropriate current bound（This is very beneficial to the improvement of the reliability and motion performance of the stage）, as well as these currents can also generate the desired forces and torques.

Effect of Electromagnetic Frequency on Magnetic Flux Coupling by Traveling Magnetic Field

The effect of frequency on magnetic flux coupling field were analyzed with traveling-wave electromagnetic stirring system using a coupled model of magnetic induction and fluid dynamics.Simulations were performed to investigate the influences of the frequency on magnetic flux density,electromagnetic body force and flow field.The results showed that the magnetic flux density decreased with increasing frequency.The electromagnetic body force wavy moved along the same direction and increased with increasing the frequency when the traveling magnetic field is applied. The core area of the stirring was in the bottom of the alloy melt.A large circulation in the vertical section of the alloy melt can be produced by the electromagnetic body and the maximum flow rate first increased and then decreased with increasing frequency.