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Lithium and manganese extraction from manganese-rich slag originated from pyrometallurgy of spent lithium-ion battery 被引量:5
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作者 Guo-xing REN Cai-bin LIAO +1 位作者 Zhi-hong LIU Song-wen XIAO 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2022年第8期2746-2756,共11页
Mn and Li were selectively extracted from the manganese-rich slag by sulfation roasting−water leaching.The extraction mechanisms of Mn and Li were investigated by means of XRD,TG−DSC,and SEM−EDS.73.71%Mn and 73.28%Li ... Mn and Li were selectively extracted from the manganese-rich slag by sulfation roasting−water leaching.The extraction mechanisms of Mn and Li were investigated by means of XRD,TG−DSC,and SEM−EDS.73.71%Mn and 73.28%Li were leached under optimal experimental conditions:acid concentration of 82 wt.%,acid-to-slag mass ratio of 1.5:1,roasting temperature of 800°C,and roasting time of 2 h.During the roasting process,the manganese-rich slag first reacted with concentrated sulfuric acid,producing MnSO_(4),MnSO_(4)·H_(2)O,Li_(2)Mg(SO_(4))_(2),Al_(2)(SO_(4))_(3),and H_(4)SiO_(4).With the roasting temperature increasing,H_(4)SiO_(4) and Al_(2)(SO_(4))_(3) decomposed successively,resulting in generation of mullite and spinel.The mullite formation aided in decreasing the leaching efficiencies of Al and Si,while increasing the Li leaching efficiency.The formation of spinel,however,decreased the leaching efficiencies of Mn and Li. 展开更多
关键词 spent lithium-ion battery manganese-rich slag sulfation roasting manganese recovery lithium recovery
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Effect of electrical parameters and slag system on macrostructure of electroslag ingot 被引量:1
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作者 Bing-jie Wang Yu Wang +3 位作者 Meng-jun Wang Lei Zhao Li-zhong Chang Xiao-fang Shi 《China Foundry》 SCIE EI CAS CSCD 2024年第1期44-50,共7页
To investigate the influence of electric parameters and slag system on the solidification quality of electroslag ingot during electroslag remelting,different power supply modes,current strengths and remelting slag sys... To investigate the influence of electric parameters and slag system on the solidification quality of electroslag ingot during electroslag remelting,different power supply modes,current strengths and remelting slag systems were used to conduct electroslag remelting experiments on 304L austenitic stainless steel,and the macrostructure of electroslag ingots was analyzed.The results indicate that the depth of the metal pool decreases with the reduction of remelting frequency in the low frequency power supply mode.The effects of different power supply modes,such as low-frequency,direct current straight polarity(DCSP),and direct current reverse polarity(DCRP),on reducing the depth of the metal pool increase in that order.By reducing the remelting current strength in the same power supply mode,the depth of metal pool is reduced.When compared to the binary slag system of 70%CaF2+30%Al2O3,the ternary slag system of 60%CaF2+20%Al2O3+20%CaO is more effective in reducing the depth of the metal pool during remelting.Utilizing the 60%CaF2+20%Al2O3+20%CaO ternary slag system results in a shallower and flatter metal pool,with columnar crystal growth occurring closer to the axial crystal.This effect is observed for both low frequency and direct current(DC)power supply modes. 展开更多
关键词 electroslag remelting FREQUENCY slag system solidification quality
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Structural properties of residual carbon in coal gasification fine slag and their influence on flotation separation and resource utilization:A review 被引量:4
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作者 Rui Han Anning Zhou +4 位作者 Ningning Zhang Kaiqiang Guo Mengyan Cheng Heng Chen Cuicui Li 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第2期217-230,共14页
Coal gasification fine slag(FS)is a typical solid waste generated in coal gasification.Its current disposal methods of stockpil-ing and landfilling have caused serious soil and ecological hazards.Separation recovery a... Coal gasification fine slag(FS)is a typical solid waste generated in coal gasification.Its current disposal methods of stockpil-ing and landfilling have caused serious soil and ecological hazards.Separation recovery and the high-value utilization of residual carbon(RC)in FS are the keys to realizing the win-win situation of the coal chemical industry in terms of economic and environmental benefits.The structural properties,such as pore,surface functional group,and microcrystalline structures,of RC in FS(FS-RC)not only affect the flotation recovery efficiency of FS-RC but also form the basis for the high-value utilization of FS-RC.In this paper,the characteristics of FS-RC in terms of pore structure,surface functional groups,and microcrystalline structure are sorted out in accordance with gasification type and FS particle size.The reasons for the formation of the special structural properties of FS-RC are analyzed,and their influence on the flotation separation and high-value utilization of FS-RC is summarized.Separation methods based on the pore structural characterist-ics of FS-RC,such as ultrasonic pretreatment-pore-blocking flotation and pore breaking-flocculation flotation,are proposed to be the key development technologies for improving FS-RC recovery in the future.The design of low-cost,low-dose collectors containing polar bonds based on the surface and microcrystalline structures of FS-RC is proposed to be an important breakthrough point for strengthening the flotation efficiency of FS-RC in the future.The high-value utilization of FS should be based on the physicochemical structural proper-ties of FS-RC and should focus on the environmental impact of hazardous elements and the recyclability of chemical waste liquid to es-tablish an environmentally friendly utilization method.This review is of great theoretical importance for the comprehensive understand-ing of the unique structural properties of FS-RC,the breakthrough of the technological bottleneck in the efficient flotation separation of FS,and the expansion of the field of the high value-added utilization of FS-RC. 展开更多
关键词 coal gasification fine slag residual carbon pore structure surface functional groups microcrystalline structure flotation sep-aration resource utilization
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Interphase migration and enrichment of lead and zinc during copper slag depletion
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作者 Jun HAO Zhi-he DOU +2 位作者 Xing-yuan WAN Ting-an ZHANG Kun WANG 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2024年第9期3029-3041,共13页
An interphase migration and enrichment model of lead and zinc during molten copper slag depletion was established.The occurrence of various components in copper slag was predicted using sulfur-oxygen potential calcula... An interphase migration and enrichment model of lead and zinc during molten copper slag depletion was established.The occurrence of various components in copper slag was predicted using sulfur-oxygen potential calculations and confirmed through high-temperature experiments.The recovery rate of copper can reach 90.13%under the optimal conditions of 1200°C,an iron to silicon mass ratio of 1.0,3 wt.%ferrous sulfide,and a duration of 45 min.Lead(54.07 wt.%)and zinc(17.42 wt.%)are found in the flue dust as lead sulfate,lead sulfide,and zinc oxide,while copper matte contains lead(14.44 wt.%)and zinc sulfide(1.29 wt.%).The remaining lead and zinc are encapsulated as oxides within the fayalite phase. 展开更多
关键词 depletion LEAD copper slag STIRRING ZINC
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Corrosion behavior of co-gasification slag of furfural residue and coal on alumina-silica refractories
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作者 MA Xiaotong WANG Zhigang +8 位作者 LU Hao LIU Wei WANG Yanxia ZHAO Jiangshan SUN Lingmin YAN Jingchong ZHUANG Shujuan LI Huaizhu KONG Lingxue 《燃料化学学报(中英文)》 EI CAS CSCD 北大核心 2024年第10期1387-1397,共11页
Gasification of furfural residue with coal can realize its efficient and clean utilization.But the high alkali metal content in furfural slag is easy to cause the corrosion of gasifier refractory.Two gasification coal... Gasification of furfural residue with coal can realize its efficient and clean utilization.But the high alkali metal content in furfural slag is easy to cause the corrosion of gasifier refractory.Two gasification coals with different silica alumina ratio and a furfural residue were selected in the study.The effects of furfural residue additions on corrosion of silica brick,corundum brick,high alumina brick and mullite brick were investigated by using XRD,SEM-EDS and Factsage Software,and the corrosion mechanism was analyzed.With increasing furfural residue addition,the permeability of the slags to high-aluminium-bearing refractories first decreases and then increases,while the permeability on silica brick shows a slight decrease trend.Leucite(KAlSi_(2)O_(6))with high-melting temperature is generated from the reaction of K_(2)O and SiO_(2)in slag with Al_(2)O_(3)in refractories after furfural residue is added,which hinders the infiltration of slag in refractories.Kaliophilite(KAlSiO_(4))of low-melting point is formed when K_(2)O content increases,and this contributes to the infiltration of slag in refractories.The acid-base reaction between slag and silica brick is distinctly occurred,more slag reacts with SiO_(2)in the silicon brick,resulting in a decrease in the amount of slag infiltrating into the silicon brick as furfural residue is added.The corrosion of silica brick is mainly caused by the acid-base reaction,while the corrosion of three alumina based refractory bricks of corundum,mullite and high alumina brick is determined by slag infiltration.A linear correlation between the percolation rate and slag viscosity is established,the slag permeability increases with decreasing viscosity,resulting in stronger permeability for the high Si/Al ratio slag with lower viscosity. 展开更多
关键词 furfural residue CO-GASIFICATION slag REFRACTORY corrosion
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Detection of Al, Mg, Ca, and Zn in copper slag by LIBS combined with calibration curve and PLSR methods
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作者 贾军伟 刘志峰 +1 位作者 潘从元 薛骅骎 《Plasma Science and Technology》 SCIE EI CAS CSCD 2024年第2期132-138,共7页
The precise measurement of Al, Mg, Ca, and Zn composition in copper slag is crucial for effective process control of copper pyrometallurgy. In this study, a remote laser-induced breakdown spectroscopy(LIBS) system was... The precise measurement of Al, Mg, Ca, and Zn composition in copper slag is crucial for effective process control of copper pyrometallurgy. In this study, a remote laser-induced breakdown spectroscopy(LIBS) system was utilized for the spectral analysis of copper slag samples at a distance of 2.5 m. The composition of copper slag was then analyzed using both the calibration curve(CC) method and the partial least squares regression(PLSR) analysis method based on the characteristic spectral intensity ratio. The performance of the two analysis methods was gauged through the determination coefficient(R^(2)), average relative error(ARE), root mean square error of calibration(RMSEC), and root mean square error of prediction(RMSEP). The results demonstrate that the PLSR method significantly improved both R^(2) for the calibration and test sets while reducing ARE, RMSEC, and RMSEP by 50% compared to the CC method. The results suggest that the combination of LIBS and PLSR is a viable approach for effectively detecting the elemental concentration in copper slag and holds potential for online detection of the elemental composition of high-temperature molten copper slag. 展开更多
关键词 copper slag ELEMENT REMOTE LIBS PLSR
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Phase equilibria relations in the V_(2)O_(5)-rich part of the Fe_(2)O_(3-)TiO_(2)-V_(2)O_(5) system at 1200℃ related to converter vanadium-bearing slag
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作者 Junjie Shi Yumo Zhai +6 位作者 Yuchao Qiu Changle Hou Jingjing Dong Maoxi Yao Haolun Li Yongrong Zhou Jianzhong Li 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第9期2017-2024,共8页
The efficient recycling of vanadium from converter vanadium-bearing slag is highly significant for sustainable development and circular economy.The key to developing novel processes and improving traditional routes li... The efficient recycling of vanadium from converter vanadium-bearing slag is highly significant for sustainable development and circular economy.The key to developing novel processes and improving traditional routes lies in the thermodynamic data.In this study,the equilibrium phase relations for the Fe_(2)O_(3)-TiO_(2)-V_(2)O_(5)system at 1200℃in air were investigated using a high-temperature equilibrium-quenching technique,followed by analysis using scanning electron microscopy-energy dispersive X-ray spectrometer and X-ray photoelectron spectroscopy.One liquid-phase region,two two-phase regions(liquid-rutile and liquid-ferropseudobrookite),and one three-phase region(liquid-rutile-ferropseudobrookite)were determined.The variation in the TiO_(2)and V_(2)O_(5)contents with the Fe_(2)O_(3)content was examined for rutile and ferropseudobrookite solid solutions.However,on further comparison with the predictions of FactSage 8.1,significant discrepancies were identified,highlighting that greater attention must be paid to updating the current thermodynamic database related to vanadium-bearing slag systems. 展开更多
关键词 vanadium-bearing slag thermodynamics FactSage phase equilibria recovery
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Breaking the Fe_(3)O_(4)-wrapped copper microstructure to enhance copper-slag separation
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作者 Xiaopeng Chi Haoyu Liu +4 位作者 Jun Xia Hang Chen Xiangtao Yu Wei Weng Shuiping Zhong 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第10期2312-2325,共14页
The precipitation of Fe_(3)O_(4)particles and the accompanied formation of Fe_(3)O_(4)-wrapped copper structure are the main obstacles to copper recovery from the molten slag during the pyrometallurgical smelting of c... The precipitation of Fe_(3)O_(4)particles and the accompanied formation of Fe_(3)O_(4)-wrapped copper structure are the main obstacles to copper recovery from the molten slag during the pyrometallurgical smelting of copper concentrates.Herein,the commercial powdery pyrite or anthracite is replaced with pyrite-anthracite pellets as the reductants to remove a large amount of Fe_(3)O_(4)particles in the molten slag,resulting in a deep fracture in the Fe_(3)O_(4)-wrapped copper microstructure and the full exposure of the copper matte cores.When 1wt%composite pellet is used as the reductant,the copper matte droplets are enlarged greatly from 25μm to a size observable by the naked eye,with the copper content being enriched remarkably from 1.2wt%to 4.5wt%.Density functional theory calculation results imply that the formation of the Fe_(3)O_(4)-wrapped copper structure is due to the preferential adhesion of Cu_(2)S on the Fe_(3)O_(4)particles.X-ray photoelectron spectroscopy,Fourier transform infrared spectrometer(FTIR),and Raman spectroscopy results all reveal that the high-efficiency conver-sion of Fe_(3)O_(4)to FeO can decrease the volume fraction of the solid phase and promote the depolymerization of silicate network structure.As a consequence,the settling of copper matte droplets is enhanced due to the lowered slag viscosity,contributing to the high efficiency of copper-slag separation for copper recovery.The results provide new insights into the enhanced in-situ enrichment of copper from mol-ten slag. 展开更多
关键词 pyrometallurgical smelting process slag cleaning reductants copper matte
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Copper slag assisted coke reduction of phosphogypsum for sulphur dioxide preparation
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作者 Dong Ma Qinhui Wang 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2024年第1期43-53,共11页
The reduction of phosphogypsum(PG)to lime slag and SO_(2)using coke can effectively alleviate the environmental problems caused by PG.However,the PG decomposition temperature remains high and the product yield remains... The reduction of phosphogypsum(PG)to lime slag and SO_(2)using coke can effectively alleviate the environmental problems caused by PG.However,the PG decomposition temperature remains high and the product yield remains poor.By adding additives,the decomposition temperature can be further reduced and PG decomposition rate and product yield can be improved.However,the use of current additives such as Fe_(2)O_(3)and SiO_(2)brings the problem of increasing economic cost.Therefore,it is proposed to use solid waste copper slag(CS)as a new additive to reduce PG to prepare SO2,which can reduce the cost and meet the environmental benefits at the same time.The effects of proportion,temperature and thermostatic time on PG decomposition are investigated by experimental and kinetic analysis combined with FactSage thermodynamic calculations to optimize the roasting conditions.Finally,the reaction mechanism is proposed.It is found that adding CS to the coke and PG system can increase the rate of PG decomposition and SO_(2)yield while lowering the PG decomposition temperature.For example,when the CS/PG mass ratio increases from 0 to 1,PG decomposition rate increases from 83.38%to 99.35%,SO_(2)yield increases from 78.62%to 96.81%,and PG decomposition temperature decreases from 992.4℃to 949.6℃.The optimal reaction parameters are CS/PG mass ratio of 1,Coke/PG mass ratio of 0.06 at 1100℃for 20 min with 99.35%PG decomposition rate and 96.81%SO_(2) yield.The process proceeds according to the following reactions:2CaSO_(4)+ 0.7C + 0.8Fe_(2)SiO_(4)→0.8Ca_(2)SiO_(4)+ 0.2Ca_(2)Fe_(2)O_(5)+ 0.4Fe_(3)O_(4)+2SO_(2)+ 0.7CO_(2)Finally,a process for decomposing PG with coke and CS is proposed. 展开更多
关键词 PHOSPHOGYPSUM Sulfur dioxide Copper slag FLUIDIZED-BED REDUCTION Waste treatment
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Effect of ferrotitanium slag on microstructure and properties of Al_(2)O_(3)-SiC-C castables for iron runner
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作者 Tu Long Hua-zhi Gu +5 位作者 Mei-jie Zhang Ao Huang Lv-ping Fu Ding Chen Wen-dong Qiu Mao-qi Ju 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2024年第9期2122-2132,共11页
Ferrotitanium slag(FS)is a waste slag produced during the smelting of ferrotitanium alloys by thermite reduction.Its alumina content is high and can be used as alumina raw material.Iron runner castables containing dif... Ferrotitanium slag(FS)is a waste slag produced during the smelting of ferrotitanium alloys by thermite reduction.Its alumina content is high and can be used as alumina raw material.Iron runner castables containing different amounts of FS were prepared and characterized.The results show that the introduction of FS is beneficial to the sintering of the castables sample.When the FS concentration is 11.2 wt.%,the aggregate and matrix of the castables sample have a good combination,and the mechanical strength of the Al_(2)O_(3)–SiC–C castable reaches a maximum at room temperature.However,excessive introduction of FS generates a large amount of anorthite phase,which reduces the mechanical strength of the Al_(2)O_(3)–SiC–C castable at room temperature.In addition,the high-melting phase CaTiO_(3)is formed in FS,which has good mechanical properties.Meanwhile,the cracks of FS are reduced,and the combination between phases is closer,thus significantly improving the hot modulus of rupture of the castable.When the FS concentration is not above 33.6 wt.%,the castables show good slag resistance.The TiO_(2)in FS is transformed into TiC by carbothermal reaction,which is enriched at the boundary and prevents further reaction of the slag. 展开更多
关键词 Ferrotitanium slag Al_(2)O_(3)-SiC-C castable Hot modulus of rupture slag resistance
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Multiscale analysis of fine slag from pulverized coal gasification in entrained-flow bed
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作者 Lirui Mao Mingdong Zheng +5 位作者 Baoliang Xia Facun Jiao Tao Liu Yuanchun Zhang Shengtao Gao Hanxu Li 《International Journal of Coal Science & Technology》 EI CAS CSCD 2024年第1期119-132,共14页
Fine slag(FS)is an unavoidable by-product of coal gasification.FS,which is a simple heap of solid waste left in the open air,easily causes environmental pollution and has a low resource utilization rate,thereby restri... Fine slag(FS)is an unavoidable by-product of coal gasification.FS,which is a simple heap of solid waste left in the open air,easily causes environmental pollution and has a low resource utilization rate,thereby restricting the development of energy-saving coal gasification technologies.The multiscale analysis of FS performed in this study indicates typical grain size distribution,composition,crystalline structure,and chemical bonding characteristics.The FS primarily contained inorganic and carbon components(dry bases)and exhibited a"three-peak distribution"of the grain size and regular spheroidal as well as irregular shapes.The irregular particles were mainly adsorbed onto the structure and had a dense distribution and multiple pores and folds.The carbon constituents were primarily amorphous in structure,with a certain degree of order and active sites.C 1s XPS spectrum indicated the presence of C–C and C–H bonds and numerous aromatic structures.The inorganic components,constituting 90%of the total sample,were primarily silicon,aluminum,iron,and calcium.The inorganic components contained Si–O-Si,Si–O–Al,Si–O,SO_(4)^(2−),and Fe–O bonds.Fe 2p XPS spectrum could be deconvoluted into Fe 2p_(1/2) and Fe 2p_(3/2) peaks and satellite peaks,while Fe existed mainly in the form of Fe(III).The findings of this study will be beneficial in resource utilization and formation mechanism of fine slag in future. 展开更多
关键词 Coal gasification Fine slag Multiscale analysis Carbon components Inorganic components
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Effects of iron oxide on crystallization behavior and spatial distribution of spinel in stainless steel slag
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作者 Zihang Yan Qing Zhao +3 位作者 Chengzhi Han Xiaohui Mei Chengjun Liu Maofa Jiang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第2期292-300,共9页
Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimen... Chromium plays a vital role in stainless steel due to its ability to improve the corrosion resistance of the latter.However,the re-lease of chromium from stainless steel slag(SSS)during SSS stockpiling causes detrimental environmental issues.To prevent chromium pollution,the effects of iron oxide on crystallization behavior and spatial distribution of spinel were investigated in this work.The results revealed that FeO was more conducive to the growth of spinels compared with Fe2O3 and Fe3O4.Spinels were found to be mainly distrib-uted at the top and bottom of slag.The amount of spinel phase at the bottom decreased with the increasing FeO content,while that at the top increased.The average particle size of spinel in the slag with 18wt%FeO content was 12.8μm.Meanwhile,no notable structural changes were observed with a further increase in FeO content.In other words,the spatial distribution of spinel changed when the content of iron oxide varied in the range of 8wt%to 18wt%.Finally,less spinel was found at the bottom of slag with a FeO content of 23wt%. 展开更多
关键词 stainless steel slag SPINEL CHROMIUM waste remediation ferrous oxide
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Dissolution behavior of Al_(2)O_(3)inclusions into CaO-MgO-SiO_(2)-Al_(2)O_(3)-TiO_(2)system ladle slags
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作者 Zhiyin Deng Xiaomeng Zhang +2 位作者 Guangyu Hao Chunxin Wei Miaoyong Zhu 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第5期977-987,共11页
To investigate the dissolution behaviors of Al_(2)O_(3)inclusions in CaO-5wt%MgO-SiO_(2)-30wt%Al_(2)O_(3)-TiO_(2)system ladle slags,confocal scanning laser microscopy was conducted on the slags with different TiO_(2)c... To investigate the dissolution behaviors of Al_(2)O_(3)inclusions in CaO-5wt%MgO-SiO_(2)-30wt%Al_(2)O_(3)-TiO_(2)system ladle slags,confocal scanning laser microscopy was conducted on the slags with different TiO_(2)contents(0-10wt%),and scanning electron microscopy was performed to study the interfacial reaction between Al_(2)O_(3)and this slag system.The results disclose that the dissolution of Al_(2)O_(3)inclusions does not result in the formation of new phases at the boundary between the slag and the inclusions.In TiO_(2)-bearing and TiO_(2)-free ladle slags,there is no difference in the dissolution mechanism of Al_(2)O_(3)inclusions at steelmaking temperatures.Boundary layer diffusion is found as the controlling step of the dissolution of Al_(2)O_(3),and the diffusion coefficient is in the range of 4.18×10^(-10)to 2.18×10^(-9)m^(2)/s at 1450-1500℃.Compared with the solubility of Al_(2)O_(3)in the slags,slag viscosity and temperature play a more profound role in the dissolution of Al_(2)O_(3)inclusions.A lower viscosity and a lower melting point of the slags are beneficial for the dissolution.Suitable addition of TiO_(2)(e.g.,5wt%)in ladle slags can enhance the dissolution of Al_(2)O_(3)inclusions because of the low viscosity and melting point of the slags,while excessive addition of TiO_(2)(e.g.,10wt%)shows the opposite trend. 展开更多
关键词 INCLUSIONS DISSOLUTION ladle refining slag titanium dioxide confocal scanning laser microscopy
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Effective separation of coal gasification fine slag: Role of classification and ultrasonication in enhancing flotation
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作者 Rui Han Anning Zhou +4 位作者 Ningning Zhang Zhen Li Mengyan Cheng Xiaoyi Chen Tianhao Nan 《International Journal of Mining Science and Technology》 SCIE EI CAS CSCD 2024年第6期867-880,共14页
Effective separation of residual carbon and ash is the basis for the resource utilization of coal gasification fine slag(CGFS).The conventional flotation process of CGFS has the bottlenecks of low carbon recovery and ... Effective separation of residual carbon and ash is the basis for the resource utilization of coal gasification fine slag(CGFS).The conventional flotation process of CGFS has the bottlenecks of low carbon recovery and high collector dosage.In order to address these issues,CGFS sample taken from Shaanxi,China was used as the study object in this paper.A new process of size classification-fine grain ultrasonic pretreatment flotation(SC-FGUF)was proposed and its separation effect was compared with that of wholegrain flotation(WGF)as well as size classification-fine grain flotation(SC-FGF).The mechanism of its enhanced separation effect was revealed through flotation kinetic fitting,flotation flow foam layer stability,particle size composition,surface morphology,pore structure,and surface chemical property analysis.The results showed that compared with WGF,pre-classification could reduce the collector dosage by 84.09%and the combination of pre-classification and ultrasonic pretreatment could increase the combustible recovery by 17.29%and up to 93.46%.The SC-FGUF process allows the ineffective adsorption of coarse residual carbon to collector during flotation stage to be reduced by pre-classification,and the tightly embedded state of fine CGFS particles is disrupted and surface oxidizing functional group occupancy was reduced by ultrasonic pretreatment,thus carbon and ash is easier to be separated in the flotation process.In addition,some of the residual carbon particles were broken down to smaller sizes in the ultrasonic pretreatment,which led to an increase in the stability of flotation flow foam layer and a decrease in the probability of detachment of residual carbon particles from the bubbles.Therefore,SCFGUF could increase the residual carbon recovery and reduce the flotation collector dosage,which is an innovative method for carbon-ash separation of CGFS with good application prospect. 展开更多
关键词 Coal gasification fine slag Size classification Ultrasonic pretreatment FLOTATION Carbon recovery
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Extraction of Valuable Metals from Titanium-bearing Blast Furnace Slag by Acid Leaching
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作者 刘燕 CHEN Xuegui +2 位作者 MAO Shuaidong XIAO Yadong LI Jiacong 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS CSCD 2024年第2期376-385,共10页
To realize the resource utilization of the valuable metals in the titanium-containing blast furnace slag,the process route of “hydrochloric acid leaching-electrolysis-carbonization and carbon dioxide capture-preparat... To realize the resource utilization of the valuable metals in the titanium-containing blast furnace slag,the process route of “hydrochloric acid leaching-electrolysis-carbonization and carbon dioxide capture-preparation of calcium carbonate” was proposed.In this study,the influences of process conditions on the leaching rates of calcium,magnesium,aluminum,and iron and the phases of the leaching residue were investigated for the leaching process.The experimental results show that the HCl solution could selectively leach the elements from the titanium-containing blast furnace slag.The better leaching conditions are the HCl solution concentration of 4 mol/L,the leaching time of 30 min,the ratio of liquid volume to solid gas of 10 mL/g,and the stirring paddle speed of 300 r/min.Under the conditions,the leaching rates of calcium,magnesium,aluminum,and iron can reach 85.87%,73.41%,81.35%,and 59.08%,and the leaching rate of titanium is 10.71%.The iron and the aluminum are removed from the leachate to obtain iron-aluminum water purification agents,and the magnesium is removed from the leachate to obtain magnesium hydroxide.The leaching residue phase is dominated by perovskite,followed by magnesium silicate and tricalcium aluminate,and the titaniumrich material could be obtained from the leaching residue by desiliconization. 展开更多
关键词 titanium-containing blast furnace slag acid leaching valuable metals comprehensive utilization
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A thermodynamic model for predicting activity of CaO-SiO_(2)-Al_(2)O_(3)-MgO-TiO_(2)-V_(2)O_(3)-FeO slags during electric furnace smelting process
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作者 Jian-fa Jing Shuai Wang +4 位作者 Yu-feng Guo Feng Chen Ling-zhi Yang Jian-feng Yang Fu-chun Xu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2024年第9期2156-2172,共17页
To optimize the comprehensive utilization of vanadium titanomagnetite by direct reduction-smelting processes,it is essential to acquire titanium slag with a higher TiO_(2)content of 45–60 wt.%.A thermodynamic model w... To optimize the comprehensive utilization of vanadium titanomagnetite by direct reduction-smelting processes,it is essential to acquire titanium slag with a higher TiO_(2)content of 45–60 wt.%.A thermodynamic model was developed based on the ion and molecule coexistence theory,specifically targeting the CaO–SiO_(2)–Al_(2)O_(3)–MgO–TiO_(2)–V_(2)O_(3)–FeO slag system.The impact of slag composition on the smelting of vanadium titanomagnetite was assessed,and the thermodynamic model was utilized to identify the optimal high-titanium slag.The results revealed that increasing the basicity,MgO content,and FeO content within the slag effectively suppressed the reduction of titanium and silicon oxides.Furthermore,the calculated activity coefficient of TiO_(2)decreased with higher basicity,MgO,and FeO levels.While an increase in basicity significantly enhanced the reduction of vanadium oxides,the effects of MgO and FeO contents on vanadium oxide reduction were comparatively less significant.Notably,higher basicity and FeO content promoted the formation of calcium titanates,whereas an elevated MgO content favored the formation of magnesium titanates.The smelting results indicated that a lower V_(2)O_(3)content and higher TiO_(2)activity corresponded to a smaller titanium mass fraction in the iron alloy,while the opposite trend was observed for vanadium. 展开更多
关键词 Vanadium titanomagnetite Titanium slag VANADIUM Ion and molecule coexistence theory
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On the Preparation of Low-Temperature-Rise and Low-Shrinkage Concrete Based on Phosphorus Slag
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作者 Jianlong Jin Jingjing Ding +2 位作者 Long Xiong Ming Bao Peng Zeng 《Fluid Dynamics & Materials Processing》 EI 2024年第4期803-814,共12页
The effects of different contents of a MgO expansive agent and phosphorus slag on the mechanical properties,shrinkage behavior,and the heat of hydration of concrete were studied.The slump flow,setting time,dry shrinka... The effects of different contents of a MgO expansive agent and phosphorus slag on the mechanical properties,shrinkage behavior,and the heat of hydration of concrete were studied.The slump flow,setting time,dry shrinkage,and hydration heat were used as sensitive parameters to assess the response of the considered specimens.As shown by the results,in general,with an increase in the phosphorus slag content,the hydration heat of concrete decreases for all ages,but the early strength displays a downward trend and the dry shrinkage rate increases.The 90-d strength and dry shrinkage of concrete could be improved with a phosphorus residue content between 0%-20%,with the best performances in terms of mechanical properties and shrinkage characteristics being achieved for a content of 20 kg/m^(3).On the basis of these results,it can be concluded that appropriate amounts of phosphorus slag and MgO expansive agent can be used to improve the compressive strength of concrete in the later stage by reducing the hydration heat and dry shrinkage rate,respectively. 展开更多
关键词 Phosphorus slag MgO expansion agent mass concrete hydration heat
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Exploring the potential of olivine-containing copper-nickel slag for carbon dioxide mineralization in cementitious materials
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作者 Qianqian Wang Zequn Yao +1 位作者 Lijie Guo Xiaodong Shen 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第3期562-573,共12页
Water-quenched copper-nickel metallurgical slag enriched with olivine minerals exhibits promising potential for the production of CO_(2)-mineralized cementitious materials.In this work,copper-nickel slag-based cementi... Water-quenched copper-nickel metallurgical slag enriched with olivine minerals exhibits promising potential for the production of CO_(2)-mineralized cementitious materials.In this work,copper-nickel slag-based cementitious material(CNCM)was synthesized by using different chemical activation methods to enhance its hydration reactivity and CO_(2) mineralization capacity.Different water curing ages and carbonation conditions were explored related to their carbonation and mechanical properties development.Meanwhile,thermogravimetry differential scanning calorimetry and X-ray diffraction methods were applied to evaluate the CO_(2) adsorption amount and carbonation products of CNCM.Microstructure development of carbonated CNCM blocks was examined by backscattered electron imaging(BSE)with energy-dispersive X-ray spectrometry.Results showed that among the studied samples,the CNCM sample that was subjected to water curing for 3 d exhibited the highest CO_(2) sequestration amount of 8.51wt%at 80℃and 72 h while presenting the compressive strength of 39.07 MPa.This result indicated that 1 t of this CNCM can sequester 85.1 kg of CO_(2) and exhibit high compressive strength.Although the addition of citric acid did not improve strength development,it was beneficial to increase the CO_(2) diffusion and adsorption amount under the same carbonation conditions from BSE results.This work provides guidance for synthesizing CO_(2)-mineralized cementitious materials using large amounts of metallurgical slags containing olivine minerals. 展开更多
关键词 copper-nickel slag FAYALITE CO_(2)sequestration cementitious material ADMIXTURES carbonation conditions
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Novel wood-plastic composite fabricated via modified steel slag:Preparation,mechanical and flammability properties
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作者 Ling Zhao Kai Zhao +4 位作者 Zhenwei Shen Yifan Wang Xiaojie Xia Hao Zhang Hongming Long 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第9期2110-2120,共11页
A novel method was developed to enhance the utilization rate of steel slag(SS).Through treatment of SS with phosphoric acid and aminopropyl triethoxysilane(KH550),we obtained modified SS(MSS),which was used to prepare... A novel method was developed to enhance the utilization rate of steel slag(SS).Through treatment of SS with phosphoric acid and aminopropyl triethoxysilane(KH550),we obtained modified SS(MSS),which was used to prepare MSS/wood-plastic composites(MSS/WPCs)by replacing talcum powder(TP).The composites were fabricated through melting blending and hot pressing.Their mechanical and combustion properties,which comprise heat release,smoke release,and thermal stability,were systematically investigated.MSS can improve the mechanical strength of the composites through grafting reactions between wood powder and thermoplastics.Notably,MSS/WPC#50(16wt%MSS)with an MSS-to-TP mass ratio of 1:1 exhibited optimal comprehensive performance.Compared with those of WPC#0 without MSS,the tensile,flexural,and impact strengths of MSS/WPC#50 were increased by 18.5%,12.8%,and 18.0%,respectively.Moreover,the MSS/WPC#50 sample achieved the highest limited oxygen index of 22.5%,the highest vertical burning rating at the V-1 level,and the lowest horizontal burning rate at 44.2 mm/min.The formation of a dense and stable char layer led to improved thermal stability and a considerable reduction in heat and smoke releases of MSS/WPC#50.However,the partial replacement of TP with MSS slightly compromised the mechanical and flame-retardant properties,possibly due to the weak grafting caused by SS powder agglomeration.These findings suggest the suitability of MSS/WPCs for high-value-added applications as decorative panels indoors or outdoors. 展开更多
关键词 modified steel slag wood–plastic composites preparation method mechanical property flame retardant
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The Influence of CO_(2) Cured Manganese Slag on the Performance and Mechanical Properties of Ultra-High Performance Concrete
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作者 Ligai Bai Guihua Yang 《Fluid Dynamics & Materials Processing》 EI 2024年第8期1717-1730,共14页
The presence of toxic elements in manganese slag(MSG)poses a threat to the environment due to potential pollution.Utilizing CO_(2) curing on MS offers a promising approach to immobilize toxic substances within this ma... The presence of toxic elements in manganese slag(MSG)poses a threat to the environment due to potential pollution.Utilizing CO_(2) curing on MS offers a promising approach to immobilize toxic substances within this material,thereby mitigating their release into the natural surroundings.This study investigates the impact of CO_(2) cured MS on various rheological parameters,including slump flow,plastic viscosity(η),and yield shear stress(τ).Additionally,it assesses flexural and compressive strengths(f_(t) and f_(cu)),drying shrinkage rates(DSR),durability indicators(chloride ion migration coefficient(CMC),carbonization depth(CD)),and the leaching behavior of heavy metal elements.Microscopic examination via scanning electron microscopy(SEM)is employed to elucidate the underlying mechanisms.The results indicate that CO_(2) curing significantly enhances the slump flow of ultra-high performance concrete(UHPC)by up to 51.2%.Moreover,it reduces UHPC’sηandτby rates ranging from 0%to 52.7%and 0%to 40.2%,respectively.The DSR exhibits a linear increase corresponding to the mass ratio of CO_(2) cured MS.Furthermore,CO_(2) curing enhances both f_(t) and f_(cu) of UHPC by up to 28.7%and 17.6%,respectively.The electrical resistance is also improved,showing an increase of up to 53.7%.The relationship between mechanical strengths and electrical resistance follows a cubic relationship.The CO_(2) cured MS demonstrates a notable decrease in the CMC and CD by rates ranging from 0%to 52.6%and 0%to 26.1%,respectively.The reductions of leached chromium(Cr)and manganese(Mn)are up to 576.3%and 1312.7%,respectively.Overall,CO_(2) curing also enhances the compactness of UHPC,thereby demonstrating its potential to improve both mechanical and durability properties. 展开更多
关键词 CO_(2)curing manganese slag steel fibers mechanical strengths salt action
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