APPLICATION OF DIAMOND TWIST DRILL FOR DRILLING HARD-BRITTLE MATERIALS

A new conception, which combines the advantages of both twist drill and diamond grit, is proposed to develop a new tool for drilling hard brittle materials. The manufacturing process of the drill is introduced, and drilling experiments are carried out by using of the drill developed. As a result, not only it can drill holes with a high efficiency, but also a good quality of hole inlet and outlet can be obtained for such materials as glasses, marble, granite, Al 2O 3, etc. The prospect in practical application of the technique developed is also discussed.

Research on Ultrasonic Vibration Grinding of the Hard and Brittle Materials

It is well known that grinding techniques are main methods to machine hard and brittle materials such as engineering ceramics. But the conventional grinding has many shortcomings such as poorer surface finish, quicker wear and tear of grinding tools, lower efficiency and so on. Ultrasonic vibration grinding （UVG） which combines ultrasonic machining and grinding emerged as a developing and promising technique in recent years. In this paper, experimental studies on UVG were conducted on several kinds of hard and brittle material by altering processing parameters such as vibration frequency and its amplitude, diamond abrasive grit size, cutting depth, feeding speed and rotary speed of tools. The experimental results show that alteration in any of above mentioned parameters will bring effects on the processed surface finish of these materials. Of them, the diamond abrasive grit size has the greatest. Moreover, conventional grinding experiments were also carried out on these materials. By comparison, it was found that the UVG is superior to the conventional method in terms of the ground surface quality, the working efficiency and the wear rate of tools.

Study on the fatigue and wear characteristics of four wheel materials

The fatigue and wear characteristics of four different steel wheel materials are investigated in detail by using rolling contact fatigue and wear bench tests on a JD-1 apparatus, analyzing chemical composition and hardness, and performing profile analysis and micro-morphology analysis. The wear and fatigue behavior of one of the materials under different operation speeds is also investigated. The results show that the wear resistance of the materials has a positive correlation with their carbon content, while fatigue resistance has a negative correlation. Based on hardness analysis as a function of depth into the specimen, the thickness of layers with a steep hardness gradient has a negative correlation with the initial surface hardness in the tests using different materials. The hardness increments, however, have a positive correlation with initial surface hardness. The rolling tests on one material using different rotation speeds show that the hardness increments and the thickness of layers with a steep hardness gradient increase with the rotation speed. The analyses and experimental results demonstrate that two of the four materials exhibit good wear resistance and rolling contact fatigue resistance, making them suitable for either highspeed or heavy axle railroad operations.

Formation of L1_(0)-FeNi hard magnetic material from FeNi-based amorphous alloys

L1_(0)-FeNi hard magnetic alloy with coercivity reaching 861 Oe was synthesized through annealing Fe_(42)Ni_(41.3)Si_8 B_(4)P_(4)Cu_(0.7)amorphous alloy,and the L1_(0)-FeNi formation mechanism has been studied.It is found the L1_(0)-FeNi in annealed samples at 400℃mainly originated from the residual amorphous phase during the second stage of crystallization which could take place over 600 C lower than the measured onset temperature of the second stage with a50 C/min heating rate.Annealing at 4000 C after fully crystallization still caused a slight increase of coercivity,which was probably contributed by the limited transformation from other high temperature crystalline phases towards L1_(0)phase,or the removal of B from L1_(0)lattice and improvement of the ordering quality of L1_(0)phase due to the reduced temperature from520℃to 400℃.The first stage of crystallization has hardly direct contribution to L1_(0)-FeNi formation.Ab initio simulations show that the addition of Si or Co in L1_(0)-FeNi has the effect of enhancing the thermal stability of L1_(0)phase without seriously deteriorating its magnetic hardness.The non-monotonic feature of direction dependent coercivity in ribbon segments resulted from the combination of domain wall pinning and demagnetization effects.The approaches of synthesizing L1_(0)-FeNi magnets by adding Si or Co and decreasing the onset crystallization temperature have been discussed in detail.

THE COMPUTATION OF MAGNETIC FORCES OF NEW TYPE HARD MAGNETIC MATERIALS AND THE STUDY ON THE TEST SYSTEM FOR THE MECHANICAL PARAMETERS

This paper presents theoretical computations of magnetic force bearings made of new type hard magnetic materials neodymium iron boron. A set of devices capable of simultaneously measuring magnetic eccentricity, crosswise stiffness and magnetic pulling force is designed.

Femtosecond laser-induced periodic surface structures on hard and brittle materials

Hard and brittle materials have high hardness,excellent optical stability,chemical stability,and high thermal stability.Hence,they have huge application potential in various fields,such as optical components,substrate materials,and quantum information,especially under harsh conditions,such as high temperatures and high pressures.Femtosecond laser direct writing technology has greatly promoted the development of femtosecond laser-induced periodic surface structure(Fs-LIPSS or LIPSS by a femtosecond laser)applications of hard and brittle materials due to its high precision,controllability,and three-dimensional processing ability.Thus far,LIPSSs have been widely used in material surface treatment,optoelectronic devices,and micromechanics.However,a consensus has not been reached regarding the formation mechanism of LIPSSs on hard and brittle materials.In this paper,three widely accepted LIPSS formation mechanisms are introduced,and the characteristics and applications of LIPSSs on diamonds,silicon,silicon carbide,and fused silica surfaces in recent years are summarized.In addition,the application prospects and challenges of LIPSSs on hard and brittle materials by a femtosecond laser are discussed.

Methods for Detection of Subsurface Damage:A Review

Subsurface damage is easily induced in machining of hard and brittle materials because of their particular mechani?cal and physical properties. It is detrimental to the strength,performance and lifetime of a machined part. To manu?facture a high quality part,it is necessary to detect and remove the machining induced subsurface damage by the subsequent processes. However,subsurface damage is often covered with a smearing layer generated in a machining process,it is rather di cult to directly observe and detect by optical microscopy. An e cient detection of subsur?face damage directly leads to quality improvement and time saving for machining of hard and brittle materials. This paper presents a review of the methods for detection of subsurface damage,both destructive and non?destructive. Although more reliable,destructive methods are typically time?consuming and confined to local damage infor?mation. Non?destructive methods usually su er from uncertainty factors,but may provide global information on subsurface damage distribution. These methods are promising because they can provide a capacity of rapid scan and detection of subsurface damage in spatial distribution.

High sulfur-doped hard carbon anode from polystyrene with enhanced capacity and stability for potassium-ion storage

Carbonaceous materials are regarded as a promising anode material for potassium ion batteries(PIBs)due to their high electronic conductivity, abundant resources and low cost. However, relatively low storage capacity and structural instability still hinder their practical application. Herein, high sulfur-doped hard carbon(SHC-3) with a sulfur up to 27.05 at% is synthesized from polystyrene and sulfur as precursors. As an anode for PIBs, the SHC-3 delivers a superb cycling stability and rate performance(298.1 mAh g^(-1)at 100 mA g^(-1) for 1000 cycles, a capacity retention of 95.2%;220.2 mAh g^(-1)at 500 mA g^(-1) after 5200 cycles). The potassium storage of SHC-3 exhibits excellent cyclic stability at both low and high rates.Structure and kinetic studies demonstrate that the larger interlayer spacing(0.382 nm) of the SHC-3 accelerates the diffusion of potassium ions and effectively alleviates the volume expansion, and thus maintains the structure stability during the process of potassization/de-potassization. Meanwhile, the density functional theory calculation shows that the doped sulfur atoms provide abundant active sites for the adsorption of potassium ions, thereby increasing the reversible capacity of PIBs. This work provides a new scheme for the design of carbonaceous anode materials with high capacity and long cycle life.

High Efficiency ELID Grinding of Garnet Ferrite

Hard and brittle materials such as ferrite, optical glass and ceramics have been widely used in many fields because of their good characteristics and still gain more attentions. However, it is difficult to machine and get good surface quality. Some parts made of these materials have large machining allowances and need to be produced with large batch, but the machining efficiency is very low with usual grinding method. So it is of great importance to research the high efficiency grinding technology of hard and brittle materials. Electrolytic in-process dressing (ELID) grinding is a new grinding technology which has been adopted to the ultra-precision machining of hard and brittle materials. With the function of in-process dressing of metal bond diamond and CBN wheel, ELID grinding has the ability to keep the sharpness of the wheel surface and is widely used in fine abrasive grinding, but it also has the potentialities to high efficiency grinding. In this paper, the mechanism of ELID grinding and its grinding performance are analyzed, then the cast iron bond diamond wheels and ELID grinding device are used on a surface grinder to research the feasibility of ELID grinding to high efficiency grinding. To make comparison, the garnet ferrite (YAG) work piece has been machined in plunge grinding both by ELID grinding and by the resin bond diamond wheel. The grinding force and surface quality are tested and analyzed. It has been found that the grinding force of the cast iron bond diamond wheel with ELID grinding is apparently smaller than that of the resin bond diamond wheel. Under the same conditions, it is about 2/5～3/5 as the force using the resin bond diamond wheel. So with the same grinder and machining conditions, ELID grinding can machine work piece with greater depth of cut. Because of the smaller grinding force, it is also beneficial to avoid the edge collapse of the work piece and keep the integrity of the grinding surface. This experiment shows that the grinding efficiency can be highly improved and the surface quality be ensured by applying ELID grinding technology and adopting large grinding depth. The results indicate that the ELID grinding technology can be effectively used in the high efficiency machining of garnet ferrite and other hard and brittle materials.

Research on Cutting Force of Ultrasonic Diamond Wire Saw

Based on impulse and vibration machining theories,a mathematical model of cutting force for the electroplated diamond ultrasonic wire saw was established using superposition principle.The differences between the cutting forces with and without ultrasonic effect were analyzed theoretically and experimentally.The results indicate that the cutting force of diamond wire increases along with the spindle speed decrease and the lateral pressure increase.The force in ultrasonic vibration cutting is about 20% to 30% less than that in conventional cutting.Also,the cutting trajectory of single diamond grit in sawing process is simulated,and the reason that the ultrasonic vibration can reduce the cutting force is explained further.

Elastic, thermodynamic, electronic, and optical properties of recently discovered superconducting transition metal boride NbRuB:An ab-initio investigation

The elastic, thermodynamic, electronic, and optical properties of recently discovered and potentially technologically important transition metal boride NbRuB, are investigated using the density functional formalism. Both generalized gradient approximation （GGA） and local density approximation （LDA） are used for optimizing the geometry and for estimating various elastic moduli and constants. The optical properties of NbRuB are studied for the first time with different photon polarizations. The frequency （energy） dependence of various optical constants complement quite well the essential features of the electronic band structure calculations. Debye temperature of NbRuB is estimated from the thermodynamical study. All these theoretical estimates are compared with published results, where available, and discussed in detail. Both electronic band structure and optical conductivity reveal robust metallic characteristics. The NbRuB possesses significant elastic anisotropy. Electronic features, on the other hand, are almost isotropic in nature. The effects of electronic band structure and Debye temperature on the emergence of superconductivity are also analyzed.

3D printing of osteocytic Dll4 integrated with PCL for cell fate determination towards osteoblasts in vitro

Since 3D printed hard materials could match the shape of bone,cell survival and fate determination towards osteoblasts in such materials have become a popular research target.In this study,a scaffold of hardmaterial for 3D fabrication was designed to regulate developmental signal(Notch)transduction guiding osteoblast differentiation.We established a polycaprolactone(PCL)and cell-integrated 3D printing system(PCI3D)to reciprocally print the beams of PCL and cell-laden hydrogel for a module.This PCI3D module holds good cell viability of over 87%,whereas cells show about sixfold proliferation in a 7-day culture.The osteocytic MLO-Y4 was engineered to overexpress Notch ligand Dll4,making up 25%after mixing with 75%stromal cells in the PCI3D module.Osteocytic Dll4,unlike other delta-like family members such as Dll1 or Dll3,promotes osteoblast differentiation and themineralization of primary mouse and a cell line of bone marrow stromal cells when cultured in a PCI3D module for up to 28 days.Mechanistically,osteocytic Dll4 could not promote osteogenic differentiation of the primary bone marrow stromal cells(BMSCs)after conditional deletion of the Notch transcription factor RBPjκby Cre recombinase.These data indicate that osteocytic Dll4 activates RBPjκ-dependent canonical Notch signaling in BMSCs for their oriented differentiation towards osteoblasts.Additionally,osteocytic Dll4 holds a great potential for angiogenesis in human umbilical vein endothelial cells within modules.Our study reveals that osteocytic Dll4 could be the osteogenic niche determining cell fate towards osteoblasts.This will open a new avenue to overcome the current limitation of poor cell viability and low bioactivity of traditional orthopedic implants.

Microstructure and magnetic properties of Fe-Co-Nd-Y-B alloys obtained by suction casting method

The phase composition, magnetic properties i.e. coercivity and the magnetic polarization at room temperature for the bulk Fe67Co5Nd3Y6B19 and Fe64Co5Nd6Y6B19 alloys were studied. The bulk amorphous Fe67CosNd3Y6B19 alloy, inhomogeneous in the as-quenched state, crystallized after annealing at 948 K for 0.5 h and consisted of Nd2Fe14B-type, Fe2B and paramagnetic phases. The rapidly solidified Fe64Co5Nd6Y6B19 alloy contained the Nd2Fel4B-type and paramagnetic phases. The annealing of the bulk Fe67CosNd3Y6B19 alloy at 948 K for 0.5 h led to hard magnetic properties. However, the bulk Fe64Co5Nd6Y6B19 alloy exhibited good hard magnetic properties directly after preparation.

Modification of Powder Compaction Equation of Kawakita

Based on an analysis of the validity of the powder compaction equation of Kawakita,a modified compaction equation is proposed.It is shown by the statistical analysis on the experimental compaction data of various powders that in most cases the proposed equation provides a better description of the compaction data than Kawakita's equation,especially in the cases of the compaction of hard material powders.

Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Hard and brittle materials, such as silicon, SiC, and optical glasses, are widely used in aerospace, military, integrated circuit, and other fields because of their excellent physical and chemical properties. However, these materials display poor machinability because of their hard and brittle properties. Damages such as surface micro-crack and subsurface damage often occur during machining of hard and brittle materials. Ultra-precision machining is widely used in processing hard and brittle materials to obtain nanoscale machining quality. However, the theoretical mechanism underlying this method remains unclear. This paper provides a review of present research on the molecular dynamics simulation of ultra-precision machining of hard and brittle materials. The future trends in this field are also discussed.

Novel hard materials with controlled (W_(0.5)Al_(0.5))C grain shapes: in-situ high pressure preparation and mechanical properties

A novel hard material with various （W0.5Al0.5）C grain shapes was successfully prepared through mechanical alloying and in-situ high-pressure sintering process. X-ray diffraction apparatus and scanning electron microscopy were used to characterize the phase and the microstructures of the samples. The novel hard materials with ＂fibrous＂, ＂rounded＂ and ＂plate-like＂ grains, which do not contain sharp edges, have the improved mechanical properties. The bulk boundless （W0.5Al0.5）C hard material with various （W0.5Al0.5）C grain shapes possesses good mechanical properties and light weight. The formation mechanism for the non-equilibrium （W0.5Al0.5）C grains during in-situ high-pressure sintering is also discussed.

Systematic study of the dependence of magnetic and structural properties of Nd2Fe14B powders on the average particle size

A systematic study of the magnetic and structural properties dependence on the particle size was realized.For this,commercial NdFeB powder was separated into five different mean particle sizes using sieves.Besides,from the original powder,eleven samples were also produced by mechanical milling assisted by surfactant,using various milling times.A total of sixteen samples were studied by scanning electron microscopy(SEM),X-ray diffraction(XRD),vibrating sample magnetometry(VSM),and Mdssbauer spectrometry(MS).The particle sizes of the samples vary from the micrometer to the nanometer scale.The crystallite size decreases with decreasing particle size.XRD result indicates that the Nd2Fe14B phase is found in all the samples,and the presence of this phase is also corroborated by MS using six sextets for fitting their spectra,with an additional singlet corresponding to the Nd1.1Fe4B4 phase.The mean hyperfine magnetic field increases with increasing particle size because the magnetic dipolar interaction between the magnetic moment of the particles increases with particle size.From the VSM measurements the magnetic energy density(BH)max values were calculated for different particle sizes,and their maximum value of 34.45 MGOe is obtained for the sample with the particle size of 60μm.

Structure and Properties of Nanostructured Vacuum-Deposited Foils of Invar Fe–(35–38 wt%)Ni Alloys

The process of electron beam vacuum deposition of the Fe-（35-38 wt%）Ni alloys at substrate temperatures Ts from 300 to700 ℃ were used to produce vacuum-deposited foils with the FCC structure, differing by the size of characteristic microstructural elements （grains and subgrains）. It was shown that refinement of foil microstructural elements to nanoscale is accompanied by their microhardness increase up to 4-5 GPa. The change of the thermal expansion coefficient （TEC） of the nanostructured （NS） foil of the Fe-35.1Ni alloy within the temperature range from -50 to 150 ℃ has some deviation from that observed for cast Invar alloy of the same composition. It has been found that the main factors affecting the peculiarities of thermal expansion of the NS foil can be related to the presence of small fraction of BCC- phase in them, high level of crystalline lattice microstrains and inhomogeneous magnetic order in FCC- phase. It was shown that as a result of additional thermal treatment of NS foils their invar properties become similar to that observed for cast Invar alloy but mechanical properties remain on the same level.