Effects of mechanical vibration on filling and solidification behavior, microstructure and performance of Al/Mg bimetal by lost foam compound casting

Al/Mg bimetal was prepared by lost foam solid-liquid compound casting,and the effects of mechanical vibration on the filling and solidification behavior,microstructure and performance of the bimetal were investigated.Results show that the mechanical vibration has a remarkable influence on the filling and solidification processes.It is found that after mechanical vibration,the filling rate increases and the filling rate at different times is more uniform than that without vibration.In addition,the mechanical vibration also increases the wettability between liquid AZ91D and A356 inlays.The mechanical vibration reduces the horizontal and vertical temperature gradient of the casting and makes the temperature distribution of the whole casting more uniform.Compared to the Al/Mg bimetal without vibration,the shear strength is improved by 39.76%after the mechanical vibration is applied,due to the decrease of the inclusions and Al_(12)Mg_(17) dendrites,and the refinement and uniform distribution of the Mg_(2)Si particles in the interface of the Al/Mg bimetal.

The dynamic characteristics of harvesting energy from mechanical vibration via piezoelectric conversion

As an alternative power solution for low-power devices, harvesting energy from the ambient mechanical vibration has received increasing research interest in recent years. In this paper we study the transient dynamic characteristics of a piezoelectric energy harvesting system including a piezoelectric energy harvester, a bridge rectifier, and a storage capacitor. To accomplish this, this energy harvesting system is modeled, and the charging process of the storage capacitor is investigated by employing the in-phase assumption The results indicate that the charging voltage across the storage capacitor and the gathered power increase gradually as the charging process proceeds, whereas the charging rate slows down over time as the charging voltage approaches to the peak value of the piezoelectric voltage across the piezoelectric materials. In addition, due to the added electrical damping and the change of the system natural frequency when the charging process is initiated, a sudden drop in the vibration amplitude is observed, which in turn affects the charging rate. However, the vibration amplitude begins to increase as the charging process continues, which is caused by the decrease in the electrical damping （i.e., the decrease in the energy removed from the mechanical vibration）. This electromechanical coupling characteristic is also revealed by the variation of the vibration amplitude with the charging voltage.

Effects of mechanical vibration on the physical,metallurgical and mechanical properties of cast A308(LM21)aluminum alloy

This study investigated the microstructure,physical,and mechanical properties of die-cast A308 alloy subjected to mechanical vibration during solidification.Different frequencies(0,20,30,40,and 50 Hz)at constant amplitude(31μm)were employed using a power amplifier as the power input device.X-ray diffraction,optical microscopy,and scanning electron microscopy were used to examine the morphological changes in the cast samples under stationary and vibratory conditions.Metallurgical features of the castings were evaluated using Image J software.The average values of metallurgical features,including primaryα-Al grain size,dendrite arm spacing,average area of eutectic silicon,aspect ratio,and percentage porosity,reduced by 34%,59%,56%,22%,and 62%,respectively,at 30 Hz frequency compared with stationary casting.Mechanical tests of the cast samples showed that the yield strength(YS),ultimate tensile strength(UTS),percentage elongation(%EL),and microhardness(HV)increased by 8%,13%,17%,and 16%,respectively,at 30 Hz frequency compared with stationary casting.The fractured surface of the tensile specimens exhibited mixed-mode fracture behavior because of brittle facets,cleavage facets,ductile tearing,and dimple morphologies.The presence of small dimples showed that plastic deformation occurred before fracture.

Generating Electricity from Mechanical Vibrations:Optimization of Linear a Generator

Energy preservation is one of the key components in developing eco-friendly machines.In industry,the majority of machines lose a considerable amount of energy through mechanical vibrations.However,the wasted energy through vibration can be utilized as a renewable energy source to compensate for the overall energy loss.The research work presented in this paper discusses the ability to design a linear power generator utilizing Nd Fe-B magnets,which can generate energy through mechanical vibrations.A pilot model was developed and simulated to understand the efficiency and limitation.The results showed that the model could reduce 14% rotor bulk with a marginal impact on the current generation.

Microstructure and mechanical properties of AZ91D magnesium alloy by expendable pattern shell casting with different mechanical vibration amplitudes and pouring temperatures

To refine the microstructure and improve the mechanical properties of AZ91 D alloy by expendable pattern shell casting(EPSC),the mechanical vibration method was applied in the solidification process of the alloy.The effects of amplitude and pouring temperature on microstructure and mechanical properties of AZ91 D magnesium alloy were studied.The results indicated that the mechanical vibration remarkably improved the sizes,morphologies and distributions of the primaryα-Mg phase andβ-Mg17 Al12 phase,and the densification and tensile properties of the AZ91 D alloy.With an increase in amplitude,the microstructures were gradually refined,resulting in a continuous increase in mechanical properties of the AZ91 D alloy.While,with the increase of pouring temperature,the microstructures were continuously coarsened,leading to an obvious decrease of the mechanical properties.The tensile strength and yield strength of the AZ91 D alloy with a vibration amplitude of 1.0 mm and a pouring temperature of 730℃were 60%and 38%higher than those of the alloy without vibration,respectively.

Stochastic Finite Element Method for Mechanical Vibration Based on Conjugate Gradient(CG)

When material properties, geometry parameters and applied loads are assumed to be stochastic, the vibration equation of a system is transformed to static problem by using Newmark method. In order to improve the computational efficiency and to save storage, the Conjugate Gradient （CG） method is presented. The CG is an effective method for solving a large system of linear equations and belongs to the method of iteration with rapid convergence and high precision. An example is given and calculated results are compared to validate the proposed methods.

Mechanical vibration modeling and characterization of a plastic-cased lithium-ion battery

Batteries often show the coupling change of multiple physical field characteristic parameters in the charging or discharging processes.Conventional battery modeling and characterization methods mainly focus on electrical or thermal parameters.Considering that battery state change can cause a change in the mechanical structure,research on the vibration characteristic modeling and characterization of a plastic-cased lithium-ion battery is carried out.By analyzing the mechanical structure of the battery,the first principles modeling method is selected to model the battery's mechanical performance.The vibration data in the process of battery charging and discharging are measured by a laser Doppler vibrometer(LDV).The obtained experimental data are used to identify the mechanical parameters of the battery.Based on the experimentael results,the root mean square error(RMSE)of the frequency domain amplitude fitting result of the model is less than 11.36%.The effectiveness of the battery mechanical vibration model is verified.The model and the characterization method provide tools for nondestructive battery state evaluation.

On-chip immunomagnetic bead swarm based on magnetic actuation and mechanical vibration for biological detection

Immunomagnetic bead(IMB)-based detection has great potential for biomedical applications.Passive and active strategies,including microfluidics and magnetic actuation methods,have been developed to mix IMBs and analytes efficiently.However,cost-effective on-site detection using a simple microfluidic chip is challenging,and miniaturization of the magnetic driving device is imperative for portability.In this study,we propose a novel mixing method for an on-chip IMB swarm via magnetic actuation and mechanical vibration.A microfluidic chip system coupled with double spiral magnetic coils and a vibration motor was fabricated.The aggregation behavior of IMBs under magnetic fields and the diffusion behavior of the IMB swarm under mechanical vibration were analyzed in detail.Based on the synergetic effects of magnetic actuation and mechanical vibration,we achieved the highly efficient capturing of Vibrio parahaemolyticus DNA and goat anti-human immunoglobulin G by mixing the IMB swarm with the microfluidic chip.In this case,the antigen detection rate could reach~94.4%.Given its fascinating features,such IMB-microfluidic detection demonstrates significant potential for biomedical applications.

Vibration of a Two-Layer“Metal+PZT”Plate Contacting with Viscous Fluid

The present work investigates the mechanically forced vibration of the hydro-elasto-piezoelectric system consisting of a two-layer plate“elastic+PZT”,a compressible viscous fluid,and a rigid wall.It is assumed that the PZT(piezoelectric)layer of the plate is in contact with the fluid and time-harmonic linear forces act on the free surface of the elastic-metallic layer.This study is valuable because it considers for the first time the mechanical vibration of the metal+piezoelectric bilayer plate in contact with a fluid.It is also the first time that the influence of the volumetric concentration of the constituents on the vibration of the hydro-elasto-piezoelectric system is studied.Another value of the present work is the use of the exact equations and relations of elasto-electrodynamics for elastic and piezoelectric materials to describe the motion of the plate layers within the framework of the piecewise homogeneous body model and the use of the linearized Navier-Stokes equations to describe the flow of the compressible viscous fluid.The plane-strain state in the plate and the plane flow in the fluid take place.For the solution of the corresponding boundary-value problem,the Fourier transform is used with respect to the spatial coordinate on the axis along the laying direction of the plate.The analytical expressions of the Fourier transform of all the sought values of each component of the system are determined.The origins of the searched values are determined numerically,after which numerical results on the stress on the fluid and plate interface planes are presented and discussed.These results are obtained for the case where PZT-2 is chosen as the piezoelectric material,steel and aluminum as the elastic metal materials,and Glycerin as the fluid.Analysis of these results allows conclusions to be drawn about the character of the problem parameters on the frequency response of the interfacial stress.In particular,it was found that after a certain value of the vibration frequency,the presence of the metal layer in the two-layer plate led to an increase in the absolute values of the above interfacial stress.

Microstructure evolution and nucleation mechanism of Inconel 601H alloy welds by vibration-assisted GTAW

Nickel-based alloys exhibit excellent high-temperature stxengtfi and oxidation resistance; however, because of coarse grains and severe segregation in daeir welding joints, these alloys exhibit increased susceptibility to hot cracking. In this paper, to improve the hot-cracking resistance and mechaxtical properties ofinckel-based alloy welded joints, sodium daiosulfate was used to simulate crystallization, enabling the nucleation mechanism under mechaxtical vibration to be investigated. On the basis of the results, the grain refinement mechan- ism during the gas tungsten arc welding （GTAW） of Inconel 601H alloy under wxious vibration modes and parameters was investigated. Compared witfi the GTAW process, the low-frequency mechanical vibration processes resulted in substantial grain refinement effects in the welds; thus, a higher haxdness distxibution was also achieved under the vibration conditions. In addition, the 7＇ phase exhibited a dispersed distribution and segregation was improved in the welded joints witfi vibration assistance. The results demonstxated that the generation of free crystals caused by vibration in the nucleation stage was the main mechaxtism of grain refinement. Also, free equiaxed grains and a dispersed 7＇ phase were found to improve the grain-boundary strength and reduce the segregation, contributing to preventing the initiation of welding hot cracking in nickel-based alloys.

Microstructural analysis of EN-GJS-450-10 ductile cast iron via vibrational casting

EN-GJS-450-10 ductile cast iron was produced with and without vibration to evaluate microstructural features. To investigate the effect of vibration, a reference, and two different castings having amplitudes of 0.9 mm and 1.8 mm were cast with a fixed vibration frequency of 50 Hz. The nodule count (density), form (type), size distribution, nodularity, and the fraction of graphite, percentages of both ferrite and pearlite phases, length of ferrite shell, and pore, were evaluated via optical microscopy using an image analysis software. It is observed that the microstructure of the cast iron is more uniform by vibrational casting than that by non-vibrational casting. Additionally, mechanical vibration enhances nodule count and nodularity, also, more ferritic matrix could be obtained after the application of vibration. Nodule count and nodularity of vibrational casting with 1.8 mm amplitude increased from 226 nodule per mm2 and 80% to 311 nodule per mm2 and 86.5% of non-vibrational casting. Percentages of ferrite and graphite area dramatically improved from 24% and 16.5% for non-vibrational casting to 57% and 22.3% for vibrational casting with 1.8 mm amplitude, whereas the percentages of pearlite and pores decreased significantly from 56.1% and 5% to 20% and 1%, respectively.

Design of Vibration Monitoring System of CNC Machine

CNC machine have a fast development and is widely used in China. Generally, CNC machine tool, includs CNC lathes and CNC milling machine. CNC machine tool is a necessary tool for machining. It plays an important role in the mechanical design and machining fields. CNC machine tool is mainly composed of two parts of the machine body and the computer control system. Mechanical equipment failures usually related information such as vibration, sound, pressure, temperature performance. CNC machine tool vibration monitoring system with piezoelectric accelerometer, the eddy current displacement sensor, signal amplifier, signal conditioning modules. We can take an advantage of the CNC machine tool vibration monitoring system for vibration monitoring and fault diagnosis of CNC machine tools.

Research on Coupling Transfer Characteristics of Vibration Energy of Free Piston Linear Generator

In order to clarify the mechanism and main influencing factors of the vibration energy coupling transmission with a dual-piston structure,a thermodynamic and dynamic coupling model of the free piston linear generator(FPLG)was established.The system energy conversion,vibration energy coupling transmission,and influencing factors were studied in detail.The coupling transmission paths and the secondary influence mechanism from in-cylinder combustion on vibration energy transmission were obtained.In addition,the influence of the movement characteristics of the dual-piston on the vibration energy transmission was studied,and the typical parameter variation law was obtained,which provides theoretical guidance for the subsequent vibration reduction design of the FPLG.

VIBRATION CHARACTERISTICS OF OFFSHORE CYLINDRICAL TANKS

The vibration characteristics of offshore cylindrical tanks are studied in this paper. This is a typical topic of liquid-shell interaction system. In this paper, a general analytical method is presented by which the axial modal functions of liquid and shell are represented as the same complete orthogonal series for uncoupling the mode of liquid and shell. Simultaneously, the mode functions are expanded into a uniform convergence series and a linear polynomial, so that the problem of convergence and differentiation of mode series is solved. Therefore, the rather exact natural frequency and its corresponding mode of offshore cylindrical tank with different liquid depths, with arbitrary boundary conditions and with intermediate constraints can be obtained.

NONLINEAR VIBRATION AND THERMAL-BUCKLING OF A HEATED ANNULAR PLATE WITH A RIGID MASS

On the basis of Hamilton's principle and dynamic version of von Karman's equations, the nonlinear vibration and thermal-buckling of a uniformly heated isotropic annular plate with a completely clamped outer edge and a fixed rigid mass along the inner edge are studied. By parametric perturbation and numerical differentiation, the nonlinear response of the plate-mass system and the critical temperature in the mid-plane at which the plate is in buckled state are obtained. Some meaningful characteristic curves and data tables are given.

EQUIVALENT LINEARIZATION METHOD BASED ON ENERGY-TO-cTH-POWER DIFFERENCE CRITERION IN NON- LINEAR STOCHASTIC VIBRATION ANALYSIS OF MULTI-DEGREE-OF-FREEDOM SYSTEMS

Basic equations of energy-to-cth-power difference criterion were derived for multi-degree-of-freedom (MDOF) systems subjected to stationary Gaussian excitations with non-zero mean. Modal transform technique was used in order to reduce the unknowns. Main computational formulae were presented and suggested values of c were given. Numerical results show that the method of this paper prevails over equation difference criterion both in accuracy and in simplicity.

INCREASING PROPERTY OF SPECTRUM IN THE VIBRATIONS OF A CYCLIC CHAIN OF MASSES DISTRIBUTED ACCORDING TO THE GTM SEQUENCE

Generalized Thue-Morse sequences were introduced into the vibrational problem of a chain of masses linked by springs of constant strength, and the increasing property of spectrum of linear operator about the vibrational model was proved.

ON VIBRATION OF HEMISPHERICAL SHELL BY USING FINITE ELEMENT METHOD

This paper establishes the finite element equation for the spherical shell. The resonant frequencies of the above shell under different boundary conditions are also discussed and calculated.

Continuous preparation of strong and tough PVA nanocomposite fibers by mechanical stretching-assisted salting-out treatment

Polymer composite fibers with superior properties such as excellent combined strength and toughness and biocompatibility can be used in high-tech applications of braided protective devices and smart wearable,however the research of high-performance polymer composite fiber remains in the infant stage.Here we present a strategy to produce strong and tough anisotropic polymer nanocomposite fibers with orientedly aligned salt rods using mechanical stretching-assisted salting-out treatment.The prepared nanocomposite fibers have a tensile strength of up to 786±2.7 MPa and an elongation at break of 81%,and the anisotropic fibers exhibit good transmission of mechanical vibration in the longitudinal direction with high resolution.During the fabrication process,the salt builds up into oriented rods during the directional salting process,and the polymer is confined to the 150 nm domain between the rods after the solvent is completely evaporated,giving the nanocomposite fibers superior mechanical properties.The presented strategy can be applied to the continuous mass production of nanocomposite fibers and is also generalizable to other polymer nanocomposites,which could extend the applicability of nanocomposite fibers to conditions involving more demanding mechanical loading and mechanical vibration transmission.