The effects of Ce addition on the microstructure of Mg-6Zn-1Mn alloy during casting, homogenization, hot extrusion, T4, T6 and T4+two-step aging were investigated. The mechanical properties of alloys with and without...The effects of Ce addition on the microstructure of Mg-6Zn-1Mn alloy during casting, homogenization, hot extrusion, T4, T6 and T4+two-step aging were investigated. The mechanical properties of alloys with and without Ce were compared. The results showed that Ce had an obvious effect on the microstructure of ZM61-0.5Ce alloy by restricting the occurrence of dynamic recrystallization and restraining the grain growth during extrusion and heat treatment subsequently. A new binary phase Mg 12 Ce was identified in ZM61-0.5Ce alloy, which distributed at grain boundaries and was broken to small particles distributed at grain boundaries along extrusion direction during extrusion. The mechanical properties of as-extruded ZM61-0.5Ce alloy were improved with the addition of Ce. The improved tensile properties of as-extruded ZM61-0.5Ce alloy were due to the finer grain sizes as compared to ZM61 alloy. However, the UTS and YS decreased severely and the elongation increased when ZM61-0.5Ce was treated by T6 and T4+two-step aging. Brittle Mg 12 Ce phase, which was distributed at the grain boundary areas and cannot dissolve into the Mg matrix after solution treatment, became crack source under tensile stress.展开更多
The microstructures and mechanical properties of Mg-6Zn-1Mn-4Sn-1.5Nd alloy subjected to extrusion and T5 treatment were investigated using optical microscopy(OM), X-ray diffractometer(XRD), scanning electron micr...The microstructures and mechanical properties of Mg-6Zn-1Mn-4Sn-1.5Nd alloy subjected to extrusion and T5 treatment were investigated using optical microscopy(OM), X-ray diffractometer(XRD), scanning electron microscopy(SEM), electron back scattered diffraction(EBSD), transmission electron microscopy(TEM), hardness tests and uniaxial tensile tests. The results showed that the as-cast alloy consisted of α(Mg), Mn, Mg7Zn3, Mg2 Sn and Mg Sn Nd phases. Dynamic recrystallization has completed during the extrusion process and the average grain size was 7.2 μm. After T5 treatment, the strength increased obviously, the yield strength and ultimate tensile strength of as-extruded alloy were increased by 94 and 34 MPa, respectively. Microstructure characterization revealed that the improvement of strength was determined by the high number density of β′1 rods.展开更多
Rapidly solidified(RS) Mg-6Zn-1Y-1Ce ribbons were prepared by single roller melt-spinning technique.Transmission electron microscopy and energy dispersive X-ray spectroscopy were employed to characterize the microst...Rapidly solidified(RS) Mg-6Zn-1Y-1Ce ribbons were prepared by single roller melt-spinning technique.Transmission electron microscopy and energy dispersive X-ray spectroscopy were employed to characterize the microstructure of RS ribbons.The results show that there is high density of particles distributed within grains and at grain boundaries in the region near wheel side.The particle density is decreased in the middle region and free surface region.The alloy is predominantly composed of supersaturated--Mg solid solution,T phase and W phase;meanwhile,a few icosahedral quasicrystalline and Mg4Zn7 particles are also observed.The T phase is confirmed having a body-centered orthorhombic structure that is transformed from the body-centered tetragonal structure Mg12Ce phase due to the partial substitution of Mg atoms by Zn.展开更多
The effect of ultrasonic power and treatment time on degassing of Mg-6Zn-1Ca alloy was studied in this paper. The degassing effect was characterized by measuring densities of ingots. The results show that proper ultra...The effect of ultrasonic power and treatment time on degassing of Mg-6Zn-1Ca alloy was studied in this paper. The degassing effect was characterized by measuring densities of ingots. The results show that proper ultrasonic treatment can remove hydrogen from the melt of the Mg-6Zn-1Ca alloy. The ultrasonic degassing effect is closely related to the ultrasonic power density and treatment time. The degassing efficiency increases with an increase in ultrasonic power density when the melt is treated at 690 °C for 120 s, reaching its highest value at 1.2 W·cm-3. When the power density is 1.2 W·cm-3, with an increase in ultrasonic treatment time, the degassing efficiency increases at first, reaches its peak value at 120 s, then decreases as the ultrasonic treatment is further prolonged. In this experiment, the optimum degassing effect with an efficiency of 67.5 % is obtained by ultrasonic treatment with the power density of 1.2 W·cm-3 for 120 s. The maximum density of ingot can be increased from 1.8069 g·cm-3 to 1.8146 g·cm-3(increased by 0.43%).展开更多
Laser surface cladding with Al-Si powders was applied to a Mg-6Zn-1Ca magnesium alloy to improve its surface properties.The microstructure,phase components and chemical compositions of the laser-clad layer were analyz...Laser surface cladding with Al-Si powders was applied to a Mg-6Zn-1Ca magnesium alloy to improve its surface properties.The microstructure,phase components and chemical compositions of the laser-clad layer were analyzed by using X-ray diffractometry(XRD),scanning electron microscopy(SEM)and energy dispersive spectrometry(EDS).The results show that the clad layer mainly consists ofα-Mg,Mg2Si dendrites,Mg17Al12and Al3Mg2phases.Owing to the formation of Mg2Si,Mg17Al12and Al3Mg2intermetallic compounds in the melted region and grain refinement,the microhardness of the clad layer(HV0.025310)is about5times higher than that of the substrate(HV0.02554).Besides,corrosion tests in the NaCl(3.5%,mass fraction)water solution show that the corrosion potential is increased from-1574.6mV for the untreated sample to-128.7mV for the laser-clad sample,while the corrosion current density is reduced from170.1to6.7μA/cm2.These results reveal that improved corrosion resistance and increased hardness of the Mg-6Zn-1Ca alloy can be both achieved after laser cladding with Al-Si powders.展开更多
The microstructure of Mg-8Zn-4Al-1Ca aged alloy was investigated by TEM and HRTEM. The results show that the hardening produced in the Mg-8Zn-4Al-1Ca alloy is considerably higher than that in the Mg-8Zn-4A1 alloy. A d...The microstructure of Mg-8Zn-4Al-1Ca aged alloy was investigated by TEM and HRTEM. The results show that the hardening produced in the Mg-8Zn-4Al-1Ca alloy is considerably higher than that in the Mg-8Zn-4A1 alloy. A dense dispersion of disc-like Ca2Mg6Zn3 precipitates are formed in Mg-8Zn-4Al-1Ca alloy aged at 160 ℃ for 16 h. In addition, the lattice distortions, honeycomb-looking Moiré fringes, edge dislocations and dislocation loop also exist in the microstructure. The precipitates of alloy aged at 160 ℃ for 48 h are coarse disc-like and fine dispersed grainy. When the alloy is subjected to aging at 160 ℃ for 227 h, the microstructure consists of numerous MgZn2 precipitates and Ca2Mg6Zn3 precipitates. All the analyses show that Ca is a particularly effective trace addition in improving the age-hardening and postponing the formation of MgZn2 precipitates in Mg-8Zn-4Al alloy aged at 160 ℃.展开更多
The isothermal compression tests were carried out in the Thermecmastor-Z thermo-simulator at temperatures of 800, 850, 900, 950, 1000 and 1050 ℃ and the strain rates of 0.01, 0.1, 1 and 10 s-1. The influence of defor...The isothermal compression tests were carried out in the Thermecmastor-Z thermo-simulator at temperatures of 800, 850, 900, 950, 1000 and 1050 ℃ and the strain rates of 0.01, 0.1, 1 and 10 s-1. The influence of deformation temperature and strain rate on the flow stress of Ti-6Al-2Zr-IMo-IV alloy was studied. Based on the experimental data sets, the high temperature deformation behavior of Ti-6A1-2Zr-IMo-IV alloy was presented using the intelligent method of artificial neural network (ANN). The results indicate that the predicted flow stress values by ANN model is quite consistent with the experimental results, which implies that the artificial neural network is an effective tool for studying the hot deformation behavior of the present alloy. In addition, the development of graphical user interface is implemented using Visual Basic programming language.展开更多
Ti-6AI-4V, among the Ti alloys, is the most widely used. In the present work, the behavior of Ti-6AI-4V alloy has been investigated by the uniaxial hot isothermal compression tests and a series of dilatometric experim...Ti-6AI-4V, among the Ti alloys, is the most widely used. In the present work, the behavior of Ti-6AI-4V alloy has been investigated by the uniaxial hot isothermal compression tests and a series of dilatometric experiments were also carried out to determine the transformation temperatures at different cooling rates. Specimens for hot compression tests were homogenized at 1050℃ for 10 min and then quickly cooled to different straining temperatures from 1050 to 850℃. Cooling rates were chosen fast enough to prevent high temperature transformation during cooling. Compression tests were conducted at temperatures from 1050 to 850℃ in steps of 50℃ at constant true strain rates of 10-3 or 10-2 s-1. The apparent activation energy for compression in two-phase region was calculated 420 kJ·mol-1. Partial globularization of a phase was observed in the specimen deformed at low strain rates and at temperatures near the transformation zone and annealed after deformation.展开更多
Superplastic forming and diffusion bonding (SPF/DB) is a well-established process for the manufacture of components almost exclusively from Ti-6AI-4V sheet material. The sandwich structure of Ti-6AI-4V alloy is invest...Superplastic forming and diffusion bonding (SPF/DB) is a well-established process for the manufacture of components almost exclusively from Ti-6AI-4V sheet material. The sandwich structure of Ti-6AI-4V alloy is investigated. The effects of the microstructure on the SPF/DB process were discussed. The microstructure at the interfaces and the distribution of thickness were researched.展开更多
Mg-6 Al-1 Zn-xFe(x = 0,1,3,5 and 7 wt%)alloys were prepared by powder metallurgy and followed by hot extrusion.Majority of Fe element exists as insoluble particles in the alloys.The as-extruded alloys showed higher ...Mg-6 Al-1 Zn-xFe(x = 0,1,3,5 and 7 wt%)alloys were prepared by powder metallurgy and followed by hot extrusion.Majority of Fe element exists as insoluble particles in the alloys.The as-extruded alloys showed higher degradable rates but less stable mechanical properties than as-annealed alloys.Corrosion rate of all the alloys increased with increasing Fe concentration,reaching 2.4 mL cm-2h-1.0.2% yield strength of all the alloys was higher than 150 MPa.In short,Mg-6 Al-1 Zn-xFe alloys have an attractive combination of corrosion and mechanical properties,which holds a bright future for fracturing balls applications.展开更多
The mechanical behavior of solution heat-treated and pre-aged Mg–6Zn–1Gd–1Er alloys during hot compression(from 180 to 330℃)has been investigated.The results showed that the flow stress curves of the pre-aged samp...The mechanical behavior of solution heat-treated and pre-aged Mg–6Zn–1Gd–1Er alloys during hot compression(from 180 to 330℃)has been investigated.The results showed that the flow stress curves of the pre-aged sample(PAS)intersected with that of the solution heat-treated sample(SHTS)during hot compression.At 180℃,when the true strain is 0.27 and 0.47,the PAS showed larger and smaller stress(210.80 MPa vs.207.58 MPa and 205.67 MPa vs.207.93 MPa)than the SHTS,respectively.These phenomena were due to the stronger interaction of W phase and dislocations/twins under the strain of 0.27,while dynamic recrystallization softening occurred under the strain of 0.47.When the temperature increased to 330℃,the flow stress of PAS and SHTS showed an opposite trend to that of 180℃.Continuous dynamic recrystallization and particle stimulated nucleation based on slip operations are the main deformation mechanisms under 330℃.At the true strain is 0.33 and 0.53,the PAS has smaller and larger stress(61.32 MPa vs.63.69 MPa and 58.75 MPa vs.57.09 MPa)than the SHTS,respectively.The increasing deformation resistance of dynamic precipitation improved the flow stress under smaller strain and dynamic recrystallization decreased the flow stress under high strain,which resulted the opposite phenomena of SHTS.展开更多
基金Project(2007CB613700)supported by the National Basic Research Program of ChinaProject(2007BAG06B04)supported by the National Key Technology R&D Program+2 种基金Project(CSTC,2009AB4008)supported by the Chongqing Sci&Tech ProgramProject(50725413)supported by the National Natural Science Foundation of ChinaProject(CDJXS10132202)supported by the Fundamental Research Funds for the Central Universities, China
文摘The effects of Ce addition on the microstructure of Mg-6Zn-1Mn alloy during casting, homogenization, hot extrusion, T4, T6 and T4+two-step aging were investigated. The mechanical properties of alloys with and without Ce were compared. The results showed that Ce had an obvious effect on the microstructure of ZM61-0.5Ce alloy by restricting the occurrence of dynamic recrystallization and restraining the grain growth during extrusion and heat treatment subsequently. A new binary phase Mg 12 Ce was identified in ZM61-0.5Ce alloy, which distributed at grain boundaries and was broken to small particles distributed at grain boundaries along extrusion direction during extrusion. The mechanical properties of as-extruded ZM61-0.5Ce alloy were improved with the addition of Ce. The improved tensile properties of as-extruded ZM61-0.5Ce alloy were due to the finer grain sizes as compared to ZM61 alloy. However, the UTS and YS decreased severely and the elongation increased when ZM61-0.5Ce was treated by T6 and T4+two-step aging. Brittle Mg 12 Ce phase, which was distributed at the grain boundary areas and cannot dissolve into the Mg matrix after solution treatment, became crack source under tensile stress.
基金Project(2013CB632200)supported by the National Great Theoretic Research,ChinaProject(2011BAE22B01-3)supported by the National Sci&Tech Support Program,ChinaProject(2010DFR50010)supported by the International Cooperation,Sharing Fund of Chongqing University’s Large-scale Equipment,China
文摘The microstructures and mechanical properties of Mg-6Zn-1Mn-4Sn-1.5Nd alloy subjected to extrusion and T5 treatment were investigated using optical microscopy(OM), X-ray diffractometer(XRD), scanning electron microscopy(SEM), electron back scattered diffraction(EBSD), transmission electron microscopy(TEM), hardness tests and uniaxial tensile tests. The results showed that the as-cast alloy consisted of α(Mg), Mn, Mg7Zn3, Mg2 Sn and Mg Sn Nd phases. Dynamic recrystallization has completed during the extrusion process and the average grain size was 7.2 μm. After T5 treatment, the strength increased obviously, the yield strength and ultimate tensile strength of as-extruded alloy were increased by 94 and 34 MPa, respectively. Microstructure characterization revealed that the improvement of strength was determined by the high number density of β′1 rods.
基金Project (50271054) supported by the National Natural Science Foundation of ChinaProject (20070700003) supported by the Doctorate Programs Foundation of Ministry of Education of China+1 种基金Project (102102210031) supported by the Science and Technologies Foundation of Henan Province,ChinaProject (2010A430008) supported by the Natural Science Foundation of Henan Educational Committee of China
文摘Rapidly solidified(RS) Mg-6Zn-1Y-1Ce ribbons were prepared by single roller melt-spinning technique.Transmission electron microscopy and energy dispersive X-ray spectroscopy were employed to characterize the microstructure of RS ribbons.The results show that there is high density of particles distributed within grains and at grain boundaries in the region near wheel side.The particle density is decreased in the middle region and free surface region.The alloy is predominantly composed of supersaturated--Mg solid solution,T phase and W phase;meanwhile,a few icosahedral quasicrystalline and Mg4Zn7 particles are also observed.The T phase is confirmed having a body-centered orthorhombic structure that is transformed from the body-centered tetragonal structure Mg12Ce phase due to the partial substitution of Mg atoms by Zn.
基金supported by the Major State Basic Research Development Program of China(2013CB632203)the National Key Technology R&D Program of China(2012BAF09B01)+2 种基金the Liaoning Provincial Natural Science Foundation(Grant No.201202072)the Program for Liaoning Excellent Talents in University(Grant No.LJQ2012023)the Fundamental Research Foundation of Central Universities(N120509002 and N120309003)
文摘The effect of ultrasonic power and treatment time on degassing of Mg-6Zn-1Ca alloy was studied in this paper. The degassing effect was characterized by measuring densities of ingots. The results show that proper ultrasonic treatment can remove hydrogen from the melt of the Mg-6Zn-1Ca alloy. The ultrasonic degassing effect is closely related to the ultrasonic power density and treatment time. The degassing efficiency increases with an increase in ultrasonic power density when the melt is treated at 690 °C for 120 s, reaching its highest value at 1.2 W·cm-3. When the power density is 1.2 W·cm-3, with an increase in ultrasonic treatment time, the degassing efficiency increases at first, reaches its peak value at 120 s, then decreases as the ultrasonic treatment is further prolonged. In this experiment, the optimum degassing effect with an efficiency of 67.5 % is obtained by ultrasonic treatment with the power density of 1.2 W·cm-3 for 120 s. The maximum density of ingot can be increased from 1.8069 g·cm-3 to 1.8146 g·cm-3(increased by 0.43%).
基金Project(2016YBF0701205) supported by the National Key Research and Development Program of ChinaProjects(51271121,51471109) supported by the National Natural Science Foundation of ChinaProject(13KY0501) supported by Shanghai University of Engineering Science Innovation Fund for Graduate Students,China
文摘Laser surface cladding with Al-Si powders was applied to a Mg-6Zn-1Ca magnesium alloy to improve its surface properties.The microstructure,phase components and chemical compositions of the laser-clad layer were analyzed by using X-ray diffractometry(XRD),scanning electron microscopy(SEM)and energy dispersive spectrometry(EDS).The results show that the clad layer mainly consists ofα-Mg,Mg2Si dendrites,Mg17Al12and Al3Mg2phases.Owing to the formation of Mg2Si,Mg17Al12and Al3Mg2intermetallic compounds in the melted region and grain refinement,the microhardness of the clad layer(HV0.025310)is about5times higher than that of the substrate(HV0.02554).Besides,corrosion tests in the NaCl(3.5%,mass fraction)water solution show that the corrosion potential is increased from-1574.6mV for the untreated sample to-128.7mV for the laser-clad sample,while the corrosion current density is reduced from170.1to6.7μA/cm2.These results reveal that improved corrosion resistance and increased hardness of the Mg-6Zn-1Ca alloy can be both achieved after laser cladding with Al-Si powders.
基金Project(51141007)supported by the National Natural Science Foundation of ChinaProject(E2013501096)supported by Hebei Province Natural Science Foundation,China
文摘The microstructure of Mg-8Zn-4Al-1Ca aged alloy was investigated by TEM and HRTEM. The results show that the hardening produced in the Mg-8Zn-4Al-1Ca alloy is considerably higher than that in the Mg-8Zn-4A1 alloy. A dense dispersion of disc-like Ca2Mg6Zn3 precipitates are formed in Mg-8Zn-4Al-1Ca alloy aged at 160 ℃ for 16 h. In addition, the lattice distortions, honeycomb-looking Moiré fringes, edge dislocations and dislocation loop also exist in the microstructure. The precipitates of alloy aged at 160 ℃ for 48 h are coarse disc-like and fine dispersed grainy. When the alloy is subjected to aging at 160 ℃ for 227 h, the microstructure consists of numerous MgZn2 precipitates and Ca2Mg6Zn3 precipitates. All the analyses show that Ca is a particularly effective trace addition in improving the age-hardening and postponing the formation of MgZn2 precipitates in Mg-8Zn-4Al alloy aged at 160 ℃.
基金Project (2007CB613807) supported by the National Basic Research Program of ChinaProject (35-TP-2009) supported by the Fund of the State Key Laboratory of Solidification Processing in NWPU,ChinaProject (51075333) supported by the National Natural Science Foundation of China
文摘The isothermal compression tests were carried out in the Thermecmastor-Z thermo-simulator at temperatures of 800, 850, 900, 950, 1000 and 1050 ℃ and the strain rates of 0.01, 0.1, 1 and 10 s-1. The influence of deformation temperature and strain rate on the flow stress of Ti-6Al-2Zr-IMo-IV alloy was studied. Based on the experimental data sets, the high temperature deformation behavior of Ti-6A1-2Zr-IMo-IV alloy was presented using the intelligent method of artificial neural network (ANN). The results indicate that the predicted flow stress values by ANN model is quite consistent with the experimental results, which implies that the artificial neural network is an effective tool for studying the hot deformation behavior of the present alloy. In addition, the development of graphical user interface is implemented using Visual Basic programming language.
文摘Ti-6AI-4V, among the Ti alloys, is the most widely used. In the present work, the behavior of Ti-6AI-4V alloy has been investigated by the uniaxial hot isothermal compression tests and a series of dilatometric experiments were also carried out to determine the transformation temperatures at different cooling rates. Specimens for hot compression tests were homogenized at 1050℃ for 10 min and then quickly cooled to different straining temperatures from 1050 to 850℃. Cooling rates were chosen fast enough to prevent high temperature transformation during cooling. Compression tests were conducted at temperatures from 1050 to 850℃ in steps of 50℃ at constant true strain rates of 10-3 or 10-2 s-1. The apparent activation energy for compression in two-phase region was calculated 420 kJ·mol-1. Partial globularization of a phase was observed in the specimen deformed at low strain rates and at temperatures near the transformation zone and annealed after deformation.
文摘Superplastic forming and diffusion bonding (SPF/DB) is a well-established process for the manufacture of components almost exclusively from Ti-6AI-4V sheet material. The sandwich structure of Ti-6AI-4V alloy is investigated. The effects of the microstructure on the SPF/DB process were discussed. The microstructure at the interfaces and the distribution of thickness were researched.
基金supported by project of the National Natural Science Foundation of China (51671041, 51701029 and 51531002)the National Key Research and Development Program of China (2016YFB0301100)+2 种基金the Fundamental Research Funds for the Central Universities (106112016CDJXZ138811 and 2018CDGFCL005)the China Postdoctoral Science Foundation Funded Project (2017M620410 and 2018T110942)the Chongqing Postdoctoral Scientific Research Foundation (Xm2017010)
文摘Mg-6 Al-1 Zn-xFe(x = 0,1,3,5 and 7 wt%)alloys were prepared by powder metallurgy and followed by hot extrusion.Majority of Fe element exists as insoluble particles in the alloys.The as-extruded alloys showed higher degradable rates but less stable mechanical properties than as-annealed alloys.Corrosion rate of all the alloys increased with increasing Fe concentration,reaching 2.4 mL cm-2h-1.0.2% yield strength of all the alloys was higher than 150 MPa.In short,Mg-6 Al-1 Zn-xFe alloys have an attractive combination of corrosion and mechanical properties,which holds a bright future for fracturing balls applications.
基金supported by the National Natural Science Foundation of China(Grant Nos.52174362,51975207,and 11772127)the Hunan Provincial Natural Science Foundation for Excellent Young Scholars of China(Grant No.2019JJ30010)+2 种基金the Hunan Provincial Natural Science Foundation of China(Grant No.2018JJ3101)the Scientific Research Fund of Hunan Provincial Education Department(Grant No.17B059)the Leading Plan for Scientific and Technological Innovation of High-Tech Industries—Heavy Haul Equipment R&D and Intelligent Handling(No.2021GK4008).
文摘The mechanical behavior of solution heat-treated and pre-aged Mg–6Zn–1Gd–1Er alloys during hot compression(from 180 to 330℃)has been investigated.The results showed that the flow stress curves of the pre-aged sample(PAS)intersected with that of the solution heat-treated sample(SHTS)during hot compression.At 180℃,when the true strain is 0.27 and 0.47,the PAS showed larger and smaller stress(210.80 MPa vs.207.58 MPa and 205.67 MPa vs.207.93 MPa)than the SHTS,respectively.These phenomena were due to the stronger interaction of W phase and dislocations/twins under the strain of 0.27,while dynamic recrystallization softening occurred under the strain of 0.47.When the temperature increased to 330℃,the flow stress of PAS and SHTS showed an opposite trend to that of 180℃.Continuous dynamic recrystallization and particle stimulated nucleation based on slip operations are the main deformation mechanisms under 330℃.At the true strain is 0.33 and 0.53,the PAS has smaller and larger stress(61.32 MPa vs.63.69 MPa and 58.75 MPa vs.57.09 MPa)than the SHTS,respectively.The increasing deformation resistance of dynamic precipitation improved the flow stress under smaller strain and dynamic recrystallization decreased the flow stress under high strain,which resulted the opposite phenomena of SHTS.