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Effect of ZrC Modified Graphite on Structure and Properties of Low-carbon Al_(2)O_(3)-C Refractories
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作者 HU Chen WANG Xing +3 位作者 LIU Zhenglong DING Jun YU Chao DENG Chengji 《China's Refractories》 CAS 2024年第1期18-22,共5页
To address the issues of reduced performance and shortened lifespan during the low-carbonizating process of Al_(2)O_(3)-C refractories,nano-crystalline ZrC modified graphite was prepared using Zr powder and flake grap... To address the issues of reduced performance and shortened lifespan during the low-carbonizating process of Al_(2)O_(3)-C refractories,nano-crystalline ZrC modified graphite was prepared using Zr powder and flake graphite as raw materials,with NaCl and NaF mixed salt serving as the medium.The flake graphite was gradually replaced by ZrC modified graphite in the preparation of Al_(2)O_(3)-C refractories,and its impact on the material’s structure and properties was investigated.The results indicate that,compared to samples with only flake graphite,the introduction of 1 mass%to 5 mass%nano-crystalline ZrC modified graphite can significantly enhance the mechanical performance of low-carbon Al_(2)O_(3)-C refractories.When 5 mass%ZrC modified graphite is added,the mechanical properties of the samples are optimal,with the cold modulus of rupture and elastic modulus reaching 22.5 MPa and 65.0 GPa,respectively. 展开更多
关键词 ZRC modified graphite low-carbon Al_(2)o_(3)-C refractories microstrcucture mechanical properties
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Effects of Al_(2)O_(3)-SiO_(2) Raw Material Types on Properties of Anorthite Based Insulation Refractories
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作者 DU Juan GUO Huishi +4 位作者 YANG Jialin LI Wenfeng GUI Yanghai ZHAO Zhiqiang LIU Yingfan 《China's Refractories》 CAS 2024年第1期23-27,共5页
To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green ... To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green and pollution-free kaolin,kyanite,andalusite and sillimanite as Al_(2)O_(3)-SiO_(2) raw materials,respectively,and industrial CaCO_(3) as the CaO source.Effects of Al_(2)O_(3)-SiO_(2) raw material types on the physical properties,phase composition and microstructure were investigated.The results are as follows.All samples prepared by different Al_(2)O_(3)-SiO_(2) raw materials have hexagonal flake anorthite and a small amount of mullite and corundum.Their bulk density and thermal conductivity decrease in the order of using kaolin,andalusite,kyanite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,but their apparent porosity increases.Moreover,in the sample with kaolin,the bonding between anorthite crystals on the pore walls is closer than that of the other samples,which is conducive to increasing the cold crushing strength.The bonding between anorthite crystals on pore walls gradually decreases in the order of using kyanite,andalusite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,thus their cold crushing strength decreases accordingly.In comprehensive consideration,the properties of the sample from kyanite are the optimal.Its apparent porosity,thermal conductivity and cold crushing strength are 84.6%,0.141 W·m^(-1)·K^(-1) and 1.89 MPa,respectively. 展开更多
关键词 anorthite based insulation refractories Al_(2)o_(3)-Sio_(2)raw materials crushing strength thermal conductivity microstructure
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NbMoWTa-Al_(2)O_(3)固体润滑复合材料的宽温域摩擦磨损性能
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作者 裴旭辉 杜银 +2 位作者 王瀚铭 胡明川 王海丰 《中国有色金属学报》 EI CAS CSCD 北大核心 2024年第1期111-124,共14页
通过高能球磨和放电等离子烧结方法制备了新型NbMoWTa难熔高熵合金基固体润滑复合材料。系统研究了纳米Al_(2)O_(3)作为固体润滑剂对NbMoWTa难熔高熵合金宽温域摩擦学性能的影响。结果表明:纳米Al_(2)O_(3)颗粒在具有BCC结构的NbMoWTa... 通过高能球磨和放电等离子烧结方法制备了新型NbMoWTa难熔高熵合金基固体润滑复合材料。系统研究了纳米Al_(2)O_(3)作为固体润滑剂对NbMoWTa难熔高熵合金宽温域摩擦学性能的影响。结果表明:纳米Al_(2)O_(3)颗粒在具有BCC结构的NbMoWTa难熔高熵合金基体相晶界和晶内均匀分散,强烈的弥散强化显著提升了NbMoWTa的显微硬度。纳米Al_(2)O_(3)颗粒在室温至800℃范围内降低摩擦因数和磨损方面有显著作用。室温下,由于复合材料的显微硬度显著提升,添加足量的纳米Al_(2)O_(3)实现了复合材料耐磨性的提升。在中高温下,复合材料表面形成的连续致密氧化摩擦层对提升摩擦学性能起着关键作用。纳米Al_(2)O_(3)颗粒协助氧化摩擦层承载更大的载荷,提高其致密性及稳定性,从而更有效地保护基体。此外,在800℃下纳米Al_(2)O_(3)颗粒的存在能够抑制MoO_(3)的过度挥发。 展开更多
关键词 难熔高熵合金 固体润滑复合材料 氧化摩擦层 纳米Al_(2)o_(3)
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Binder Effect on Properties of Cr_(2)O_(3)-bearing Corundum-based Refractory Castables
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作者 ZHANG Hongrui CHEN Liugang 《China's Refractories》 CAS 2023年第3期36-41,共6页
Cr_(2)O_(3)-bearing castables bonded with reactive MgO(RM)or calcium aluminate cement(CAC)were studied to evaluate the binder effect on their performance in corrosive environments.The properties of the as-prepared cas... Cr_(2)O_(3)-bearing castables bonded with reactive MgO(RM)or calcium aluminate cement(CAC)were studied to evaluate the binder effect on their performance in corrosive environments.The properties of the as-prepared castables were compared with respect to the differences in phase composition and microstructure.The corrosion behavior of the as-prepared castables by CaO-Al_(2)O_(3)-Fe_(2)O_(3)-SiO_(2)-based slag was systematically compared viarefractory cup testing at 1600℃with respect to the differences in phase composition and microstructure.The analysis indicates that RM bonded castables show higher apparent porosity,lower bulk density and strengths after drying at 110℃and firing at 1300℃,and higher permanent linear change after firing at 1300℃,but better slag corrosion and infiltration resistance compared with CAC bonded castables. 展开更多
关键词 corrosion resistance Cr_(2)o_(3)-bearing castables refractories reactive Mgo Mg(Al Cr)2o4 spinel
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Effect of MgO-Cr_(2)O_(3) and Mg0-MgAl_(2)0_(4)-based refractories on refractory-steel interface reaction and cleanliness of pipeline steel
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作者 Guang-mei Yang Cheng Yuan +4 位作者 Chang Liu Qiang Wang Guang-qiang Li Yong-shun Zou Ao Huang 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2024年第4期849-860,共12页
The interaction of MgO-MgAl_(2)O_(4)-based and MgO-Cr_(2)O_(3)-based refractories with X70 molten steel was studied by immersion experiments at 1560℃.The effects of immersion time(30 and 60 min)on the contents of tot... The interaction of MgO-MgAl_(2)O_(4)-based and MgO-Cr_(2)O_(3)-based refractories with X70 molten steel was studied by immersion experiments at 1560℃.The effects of immersion time(30 and 60 min)on the contents of total oxygen(TO),Al,Nb,Si,Mn,and Cr as well as the composition,number density,and size distribution of inclusions in the molten steel were investigated.The influence of the penetration and erosion degree of the molten steel to the refractory on the steel-refractory interface layer was analyzed.The results show that,at 1560℃,the MgO-MgAl_(2)O_(4)-based refractory can better control the contents of TO and the composition of molten steel compared with the MgO-Cr_(2)O_(3)-based refractory.The TO content is only 16×10^(-4) wt.%in the molten steel after reacted with the Mg0-MgAl_(2)O_(4)-based refractory at the end point of refining,4 accounting for 11.5%of that reacted with the MgO-Cr_(2)O_(3)-based refractory(139×10^(-4) wt.%).The number density of inclusions is only 14 mm^(-2),and the average size ofinclusions is only 1.31μm,with thelargest proportion of inclusions in 1-2μm(70%).The Al_(2)O_(3)-MnS-CaO complex inclusions in the original steel changed to complex inclusions dominated by Cr-Nb-Mn-S-O and MgO.Al_(2)O_(3),corresponding to the MgO-Cr_(2)O_(3)-based and MgO-MgAl_(2)O_(4)-based refractories,respectively.The MgO.Al_(2)O_(3) layer was formed at the reaction interface between MgO-MgAl_(2)O_(4)-based refractory and molten steel,which is helpful to restrict the erosion of refractories and the pollution of molten steel.The damage mechanism of the MgO-Cr_(2)O_(3)-based refractory is mainly permeation and chemical reaction,while the damage of the MgO-MgAl_(2)O_(4)-based refractory is mainlyscouring erosion. 展开更多
关键词 mgo-cr_(2)o_(3)-based refractory Mgo-MgAl o_(4)-based refractory Nonmetallic inclusion Erosion interface layer Steel penetration
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ZrC改性石墨对低碳Al_(2)O_(3)-C耐火材料结构与性能的影响
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作者 邝昌柳 王杏 +4 位作者 刘正龙 丁军 余超 邓承继 祝洪喜 《耐火材料》 CAS 北大核心 2023年第4期295-299,共5页
为解决目前低碳Al_(2)O_(3)-C耐火材料性能下降、寿命缩短等问题,以Zr粉和鳞片石墨为原料,以NaCl和NaF为熔盐介质,在氩气气氛中于1000℃保温3 h合成了ZrC改性石墨。然后以电熔白刚玉、α-Al_(2)O_(3)粉、Al粉、Si粉、鳞片石墨和ZrC改性... 为解决目前低碳Al_(2)O_(3)-C耐火材料性能下降、寿命缩短等问题,以Zr粉和鳞片石墨为原料,以NaCl和NaF为熔盐介质,在氩气气氛中于1000℃保温3 h合成了ZrC改性石墨。然后以电熔白刚玉、α-Al_(2)O_(3)粉、Al粉、Si粉、鳞片石墨和ZrC改性石墨为原料,以酚醛树脂为结合剂制备了低碳Al_(2)O_(3)-C耐火材料试样。研究了ZrC改性石墨添加量(加入质量分数分别为0、1%、3%、5%)对低碳Al_(2)O_(3)-C耐火材料的物相组成、显微形貌、物理性能的影响。结果表明:与仅添加鳞片石墨的试样相比,引入1%~3%(w)的ZrC改性石墨可显著提高低碳Al_(2)O_(3)-C耐火材料试样的力学性能,但是当引入5%(w)的ZrC改性石墨时,降低了其性能。添加3%(w)ZrC改性石墨时,试样的力学性能最优,其常温抗折强度和常温耐压强度分别为22.3和97.5 MPa。 展开更多
关键词 ZRC 改性石墨 低碳Al_(2)o_(3)-C耐火材料 显微结构 力学性能
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CaO-Y_(2)O_(3)复合材料的制备及性能研究
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作者 李忠华 颜正国 +3 位作者 杨文刚 郑岐 于景坤 袁磊 《硅酸盐通报》 CAS 北大核心 2023年第4期1506-1512,共7页
分别以Y(NO_(3))_(3)·6H_(2)O、CaCO_(3)为钇源和钙源,以CO(NH_(2))2为燃料,采用低温自蔓延燃烧合成(LCS)法制备复合Y_(2)O_(3)包覆CaO粉体,合成粉体经煅烧、压制、干燥、烧结后制备出复合CaO-Y_(2)O_(3)材料,考察了钙钇摩尔比对... 分别以Y(NO_(3))_(3)·6H_(2)O、CaCO_(3)为钇源和钙源,以CO(NH_(2))2为燃料,采用低温自蔓延燃烧合成(LCS)法制备复合Y_(2)O_(3)包覆CaO粉体,合成粉体经煅烧、压制、干燥、烧结后制备出复合CaO-Y_(2)O_(3)材料,考察了钙钇摩尔比对复合材料结构及性能的影响。结果表明:所制备的复合粉体具有良好的包覆性。钙钇摩尔比为2∶1时材料物理性能最佳,其相对密度达到96.56%,显气孔率为1.32%,常温耐压强度为270.0 MPa,热震循环5次后试样残余强度保持率为88.39%,大气环境下21 d后的水化增重率为0.75%。 展开更多
关键词 CAo Y_(2)o_(3) 耐火材料 LCS法 抗水化 致密度
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添加Y_(2)O_(3)对CaO-MgO-SiO_(2)体系中CMS的影响 被引量:1
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作者 任隆宇 崔妍 +1 位作者 曲殿利 徐茹慧 《耐火材料》 CAS 北大核心 2023年第1期41-44,共4页
为了提高镁质耐火材料的高温性能,以分析纯化学试剂MgO、CaO、SiO_(2)、Y_(2)O_(3)等为主要原料,研究了添加Y_(2)O_(3)对CaO-MgO-SiO_(2)体系中钙镁橄榄石(CMS)的生成和转化的影响,以及转化生成物Ca_(4)Y_(6)O(SiO_(4))_(6)的耐火度。... 为了提高镁质耐火材料的高温性能,以分析纯化学试剂MgO、CaO、SiO_(2)、Y_(2)O_(3)等为主要原料,研究了添加Y_(2)O_(3)对CaO-MgO-SiO_(2)体系中钙镁橄榄石(CMS)的生成和转化的影响,以及转化生成物Ca_(4)Y_(6)O(SiO_(4))_(6)的耐火度。结果表明:1)Y_(2)O_(3)的添加不仅能够显著减少CaO-MgO-SiO_(2)体系中低熔点相CMS的生成量,而且能够从CMS中捕获CaO和SiO_(2)使CMS转化为高熔点相Ca_(4)Y_(6)O(SiO_(4))_(6)、MgO和Y_(2)Si_(2)O_(7),有利于提高镁质材料的高温性能。2)Ca_(4)Y_(6)O(SiO_(4))_(6)的耐火度>1800℃。 展开更多
关键词 Y_(2)o_(3) 镁质耐火材料 Cao-Mgo-Sio_(2)体系 低熔点相 钙镁橄榄石
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掺杂La_(2)O_(3)对制备堇青石结合碳化硅陶瓷耐火材料加热炉衬里的制备改性研究 被引量:4
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作者 石雯怡 曾榴 《中国陶瓷》 CAS CSCD 北大核心 2021年第4期21-28,共8页
随着当今世界产业多元化发展,以消耗能源为主要动力的电力、冶金、汽车、煤炭等行业面临着严峻的环境污染危机。碳化硅多孔陶瓷由于具有优异的高温力学性能,良好的耐腐蚀性,较强的抗热震性等特性,日益成为工业生产中高温气体净化的高效... 随着当今世界产业多元化发展,以消耗能源为主要动力的电力、冶金、汽车、煤炭等行业面临着严峻的环境污染危机。碳化硅多孔陶瓷由于具有优异的高温力学性能,良好的耐腐蚀性,较强的抗热震性等特性,日益成为工业生产中高温气体净化的高效核心部件。堇青石作为硅酸盐体系中稳定的化合物,利用其高温稳定性,将其与碳化硅制成复合陶瓷基材,有效地提高加热炉耐火材料的高温机械强度。本文系统地探究了掺杂La_(2)O_(3)对于堇青石结合碳化硅多孔陶瓷的改性影响。实验得出:La_(2)O_(3)作为一种密堆六方的镧系稀土元素,能有效地抑制方石英的生成,促进堇青石相的低温合成,当掺杂0.6wt%La_(2)O_(3)时,其抗弯强度和气孔率均达到最优值,分别为62.26MPa、31.40%。但过多的添加La_(2)O_(3)助剂,随着温度的升高,其产生过多的熔融液相会使得陶瓷材料的气孔率和强度骤降。 展开更多
关键词 碳化硅 La_(2)o_(3) 堇青石 加热炉 耐火材料衬里 压力容器
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Cr2O3微粉加入量对Al_(2)O_(3)-Cr2O3质耐火材料性能的影响 被引量:2
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作者 康鑫 张利新 +3 位作者 邓俊杰 刘萍 徐恩霞 李素平 《硅酸盐通报》 CAS 北大核心 2021年第10期3285-3291,共7页
以电熔铬刚玉和白刚玉为主要原料,用Cr2O3微粉部分替代电熔铬刚玉细粉,研究了Cr2O3微粉加入量对Al_(2)O_(3)-Cr2O3质耐火材料常温和高温性能、物相组成和显微结构的影响。结果表明,随着Cr2O3微粉加入量的增加,原位形成了(Al1-xCrx)2O3... 以电熔铬刚玉和白刚玉为主要原料,用Cr2O3微粉部分替代电熔铬刚玉细粉,研究了Cr2O3微粉加入量对Al_(2)O_(3)-Cr2O3质耐火材料常温和高温性能、物相组成和显微结构的影响。结果表明,随着Cr2O3微粉加入量的增加,原位形成了(Al1-xCrx)2O3固溶体,促进了烧结,材料的显气孔率先降低后升高,且(Al1-xCrx)2O3固溶体的晶格常数呈线性增加,符合Vegard定律。材料的常温抗折强度和常温耐压强度随Cr2O3微粉加入量的增加先升高后降低,在Cr2O3微粉加入量为15%(质量分数)时强度达到最大值。而当Cr2O3微粉加入量为20%(质量分数)时,由于有挥发现象,材料显气孔率上升,强度下降。材料高温抗折强度随Cr2O3微粉加入量的增加而增加,材料的残余强度保持率呈先降低后升高的趋势。 展开更多
关键词 Al_(2)o_(3)-Cr2o3质耐火材料 Cr2o3微粉 (Al1-xCrx)2o3固溶体 晶格常数 Vegard定律 高温性能
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热震条件下Al_(2)O_(3)-O’-SiAlON-SiC复合材料氧化行为研究 被引量:1
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作者 苏凯 陈晓雨 +2 位作者 张婧 王子昊 刘新红 《硅酸盐通报》 CAS 北大核心 2021年第10期3206-3212,共7页
以板状刚玉(骨料和细粉)、α-Al_(2)O_(3)微粉和硅粉等为原料,在1500℃下埋炭保温3 h烧结制备了Al_(2)O_(3)-O’-SiAlON-SiC复合材料。研究了热震及不同热震次数对复合材料氧化行为的影响。研究结果表明:在无热震和热震条件下,试样氧化... 以板状刚玉(骨料和细粉)、α-Al_(2)O_(3)微粉和硅粉等为原料,在1500℃下埋炭保温3 h烧结制备了Al_(2)O_(3)-O’-SiAlON-SiC复合材料。研究了热震及不同热震次数对复合材料氧化行为的影响。研究结果表明:在无热震和热震条件下,试样氧化增重率在900~1300℃均随温度升高而增加;热震氧化条件下的增重率大于无热震条件,且随热震次数增加,氧化增重率略有增加。无热震条件下,试样恒温氧化曲线类似于抛物线型,而热震条件下,试样氧化曲线接近直线型。因此,热震明显促进了复合材料的氧化,其原因在于热震使试样表面的氧化保护膜破裂,试样产生微裂纹,为氧气进入试样内部提供通道,进而加速材料氧化。 展开更多
关键词 耐火材料 Al_(2)o_(3)-o’-SiAloN-SiC复合材料 热震 氧化行为 物相组成 显微结构
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Effect of micro-Al_(2)O_(3) powders on oxidation and corrosion behaviors of low-carbon MgO-C refractories
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作者 Yang Chen Zeng-yi Li +4 位作者 Hao-bo Tan Yu-ran Fu Jun Ding Cheng-ji Deng Chao Yu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2024年第6期1522-1534,共13页
To solve the problem of poor high-temperature service performance caused by low carbonization of MgO-C refractories,low-carbon MgO–C refractories with excellent thermal shock,oxidation and corrosion resistances were ... To solve the problem of poor high-temperature service performance caused by low carbonization of MgO-C refractories,low-carbon MgO–C refractories with excellent thermal shock,oxidation and corrosion resistances were successfully designed by using SiC whiskers as reinforcing phases and introducing micro-Al_(2)O_(3) powders as additives.The results indicated that the addition of micro-Al_(2)O_(3) powders optimized the internal structure of the material,like the columnar β-Si_(3)N_(4) with a stepped distribution and the mosaic structure formed between granular and flaky Mg_(2)SiO_(4),which synergistically strengthened and toughened the material and gave the material excellent mechanical properties and thermal shock resistance.Specifically,the cold modulus of rupture and cold crushing strength after thermal shock were increased by 4.1 and 20.3 MPa,respectively.Moreover,the addition of micro-Al_(2)O_(3) powders promoted the formation of fine particles of Mg_(2)SiO_(4),MgAl_(2)O_(4) and MgO,as well as a dense protective layer of Mg_(2)SiO_(4) in the material under high-temperature environment.Furthermore,spinel and high-temperature solid solution were formed in the corrosion environment.The oxidation and corrosion resistances were greatly improved by 41%and 15%,respectively. 展开更多
关键词 Low-carbon Mgo-C refractory oxidation resistance Corrosion resistance Thermal shock resistance Micro-Al_(2)o_(3)powder
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Reaction mechanism between Al_(2)O_(3)–MgO refractory materials and rare earth high-carbon heavy rail steel
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作者 Yi Wang Guang-jie Song +3 位作者 Ping Shen Jian-zhong He Da-xian Zhang Jian-xun Fu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2024年第5期1153-1163,共11页
Submerged entry nozzle(SEN)clogging is a major problem affecting the production quality of rare earth steel,and finding a suitable refractory outlet can significantly reduce production costs.To explore the relationshi... Submerged entry nozzle(SEN)clogging is a major problem affecting the production quality of rare earth steel,and finding a suitable refractory outlet can significantly reduce production costs.To explore the relationship between refractory composition and interface interaction,unprotected coated Al_(2)O_(3)–MgO refractories and SiO2-coated Al_(2)O_(3)–MgO refractories were added to rare earth high-carbon heavy rail steel under laboratory conditions,and the Al_(2)O_(3)–MgO refractory was found to be more suitable.The results show that,from the epoxy resin side to the refractory side,the contour of the refractory interface reaction layer can be divided into two main layers:an iron-rich reaction layer and an iron-poor reaction layer.Calculations based on the spherical model suggest that the adhesion force is proportional to the size of the refractory particles and inclusions,and the same result applies to the surface tension.Controlling the inclusions at a smaller size has a specific effect on alleviating the erosion of refractories.Combined with the erosion mechanism of Al_(2)O_(3)–MgO refractories,the interface reaction mechanism between Al_(2)O_(3)–MgO refractories and molten steel was proposed,which provides ideas for solving SEN clogging. 展开更多
关键词 Rare earth high-carbon heavy rail steel Al_(2)o_(3)-Mgo refractory Adhesion Surface tension Interface interaction
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Properties of plasma sprayed NiCrAlY+(ZrO2+Y2O3) coating on refractory steel surface
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作者 吕涛 陈飞 +1 位作者 丁华东 韩丹凤 《Journal of Central South University》 SCIE EI CAS 2005年第S2期246-249,共4页
NiCrAlY+(ZrO_2+Y_2O_3)thermal barrier coating was prepared on the surface of refractory steel 1Cr18Ni9Ti with plasma spraying technique. The phases and microstructure of the thermal barrier coating were determined by ... NiCrAlY+(ZrO_2+Y_2O_3)thermal barrier coating was prepared on the surface of refractory steel 1Cr18Ni9Ti with plasma spraying technique. The phases and microstructure of the thermal barrier coating were determined by scanning electron microscopy(SEM) and X-ray diffraction(XRD). The results show that the bonding between thermal barrier coating and substrate is sound. The surface hardness of 1Cr18Ni9Ti reaches up to 1000 HV, but that of substrate is only 300HV. The patterns sprayed with CoNiCrAlY+(ZrO_2+Y_2O_3) ceramic coating have a good heat insulation effect at 800℃ for heat insulation temperature difference reaches 54℃, which increases the operating temperature and service life of refractory steel. 展开更多
关键词 refractory steel plasma spraying NiCrAlY+(Zro_2+Y_2o_3) heat insulation effect
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Enhanced degradation of refractory organics in ORR-EO system with a blue TiO_(2)nanotube array modified Ti-based Ni-Sb co-doped SnO_(2)anode
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作者 Yifen He Chao Qu +1 位作者 Na Ren Dawei Liang 《Chinese Chemical Letters》 SCIE CAS CSCD 2024年第8期391-395,共5页
Recently,a novel 2-electron oxygen reduction reaction(ORR)based electro-oxidation(EO)system was developed,which utilizes a H_(2)O_(2)generation cathode instead of H_(2)evolution cathode.A Ti-based Ni-Sb co-doped SnO_(... Recently,a novel 2-electron oxygen reduction reaction(ORR)based electro-oxidation(EO)system was developed,which utilizes a H_(2)O_(2)generation cathode instead of H_(2)evolution cathode.A Ti-based Ni-Sb co-doped SnO_(2)(Ti/NATO)anode was selected for efficient degradation of refractory organics and O_(3)production.The synergistic reaction of O3/H_(2)O_(2)further accelerated the generation of hydroxyl radicals(·OH)in the ORR-EO system.However,the catalytic activity and long-term effectiveness of the Ti/NATO anode limited the large-scale application of the ORR-EO process.In this study,a blue TiO_(2)nanotube array(blue-TiO_(2)-NTA)inter-layer was introduced into the fabrication process between the Ti substrate and NATO catalyst layer.Compared to the Ti/NATO anode,the Ti/blue-TiO_(2)-NTA/NATO anode achieved higher efficiency of organic removal and O_(3)generation.Additionally,the accelerated lifetime of the Ti/blue-TiO_(2)-NTA/NATO anode was increased by 7 times compared to the Ti/NATO anode.When combined with CNTs-C/PTFE air cathode in ORR-EO system,all anodic oxidation and O_(3)/H_(2)O_(2)processes achieved higher•OH production.Over 92%of TOC in leachate bio-effluent was effectively eliminated with a relatively low energy cost of 45 kWh/t. 展开更多
关键词 Electro-oxidation Blue Tio_(2)nanotube array o_(3)/H_(2)o_(2)process refractory organics Leachate bio-effluent
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Corrosion behavior of Al_(2)O_(3)-C bricks in MnO-containing mold slag
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作者 Yi-jiang Zhao Guang-qiang Li +4 位作者 Yang Wu Cheng Yuan Ze Meng Xiao-xuan Deng Yu Liu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2024年第6期1486-1492,共7页
In order to explore the corrosion mechanism of Al_(2)O_(3)-C refractories in the mold flux bearing MnO,the immersion test of Al_(2)O_(3)-C refractories in CaO-SiO2-CaF2-MnO slag with different MnO contents was carried... In order to explore the corrosion mechanism of Al_(2)O_(3)-C refractories in the mold flux bearing MnO,the immersion test of Al_(2)O_(3)-C refractories in CaO-SiO2-CaF2-MnO slag with different MnO contents was carried out at 1550℃.The results show that Mn particles were observed in the slag after experiment,due to the reduction of MnO by graphite in refractories.Large amounts of graphite were observed at the interface between refractories and slag,indicating that the oxidation of graphite is limited by the poor contact between graphite and molten slag.Therefore,the oxidation of graphite is not the main cause of damage to refractories.A small quantity of CaO·2Al_(2)O_(3)(CA_(2))and CaO·6Al_(2)O_(3)(CA_(6))adjacent to Al_(2)O_(3) grain was detected at the slag/reaction layer interface.CA_(2) and CA_(6) possess relatively high melting points,which is beneficial to hindering the further penetration of slag.However,the dissolution of Al_(2)O_(3) into slag is still the main cause for refractories damage.The increase in the MnO content of mold slag decreases the viscosity and then results in the severe corrosion of Al_(2)O_(3)-C bricks. 展开更多
关键词 Al_(2)o_(3)-C refractory Mno-containing slag Graphite Corrosion
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耐火材料的抗碱侵蚀性研究进展 被引量:1
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作者 钱凡 李红霞 +5 位作者 郭海荣 于建宾 李坚强 马渭奎 马北越 杨文刚 《材料导报》 EI CAS CSCD 北大核心 2024年第11期66-77,共12页
碱侵蚀是高炉、回转窑、匣钵等高温装置重要部位损毁的主要原因,不同于熔渣导致的溶解侵蚀和物理冲刷导致的蚀损,碱侵蚀有着其特殊的作用机制。本文首先介绍了碱的物理性质并计算了其与耐火氧化物反应的吉布斯自由能和体积效应,以此为... 碱侵蚀是高炉、回转窑、匣钵等高温装置重要部位损毁的主要原因,不同于熔渣导致的溶解侵蚀和物理冲刷导致的蚀损,碱侵蚀有着其特殊的作用机制。本文首先介绍了碱的物理性质并计算了其与耐火氧化物反应的吉布斯自由能和体积效应,以此为出发点综述了碱对典型高温装置关键部位的侵蚀过程及机制,并概述了碱性耐火材料、铝硅系耐火材料、非氧化物耐火材料、新型合成材料抗碱侵蚀的研究与应用新进展,同时对比了几种国内外抗碱侵蚀标准或方法,最后对耐火材料抗碱侵蚀性研究提出了几点建议。 展开更多
关键词 碱金属 炉衬 匣钵 Al_(2)o_(3)-Mgo-Cao系材料 抗碱评价
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混料工艺对铝锆碳耐火材料生坯性能的影响
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作者 程厚睿 邓承继 +4 位作者 尹鑫 王萱 丁军 祝洪喜 余超 《耐火材料》 CAS 北大核心 2024年第5期436-439,共4页
针对铝锆碳耐火材料生坯显微结构和力学性能的调控与优化,以板状刚玉、锆莫来石、锆刚玉为骨料,α-Al_(2)O_(3)微粉、鳞片石墨、添加剂为细粉,木质素磺酸盐为结合剂,机压成型制备铝锆碳耐火材料试样和基质试样。研究了细粉的混料工艺(... 针对铝锆碳耐火材料生坯显微结构和力学性能的调控与优化,以板状刚玉、锆莫来石、锆刚玉为骨料,α-Al_(2)O_(3)微粉、鳞片石墨、添加剂为细粉,木质素磺酸盐为结合剂,机压成型制备铝锆碳耐火材料试样和基质试样。研究了细粉的混料工艺(手动混料0.5 h、未混料、球磨混料2和5 h)对基质试样和耐火材料试样体积密度、显气孔率、常温耐压强度和显微结构的影响。结果表明:细粉的混料工艺对试样显气孔率和体积密度的影响较小,但对显微结构和常温耐压强度影响显著。球磨混合使得原料分布均匀,显著减少气孔、裂纹等缺陷,并使得基质原料的粒度均匀性提高和比表面积增加,有利于木质素磺酸盐溶液结合剂的吸附和黏结,从而保证强度的明显提升。但过长的球磨时间可能会导致原料颗粒过细,团聚增多,反而降低了强度。当细粉经2 h球磨混合时,试样中基质与骨料结合较为紧密,常温耐压强度最高。 展开更多
关键词 铝锆碳耐火材料 混料工艺 常温耐压强度 显微结构
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模拟氢基竖炉工况条件下铝硅质耐火材料的结构与性能演变
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作者 颉付博 李亚伟 +3 位作者 廖宁 史成龙 蔡国庆 秦建涛 《硅酸盐通报》 CAS 北大核心 2024年第3期1133-1142,共10页
基于H_(2)/CO混合气强还原服役环境,本工作模拟常压氢基竖炉服役工况,研究典型的铝硅质耐火材料经还原处理后性能变化规律及失稳机制。结果表明,在V(H_(2))∶V(CO)=5∶2的条件下,热处理温度由450℃升高至950℃,混合气体对铝硅质耐火材... 基于H_(2)/CO混合气强还原服役环境,本工作模拟常压氢基竖炉服役工况,研究典型的铝硅质耐火材料经还原处理后性能变化规律及失稳机制。结果表明,在V(H_(2))∶V(CO)=5∶2的条件下,热处理温度由450℃升高至950℃,混合气体对铝硅质耐火材料的还原能力逐渐增强。现有条件下,铝硅质耐火材料失稳的两个关键因素在于Fe_(2)O_(3)含量以及磷酸盐结合剂:1)当铝硅质耐火材料中Fe_(2)O_(3)含量较高时,在H_(2)/CO气氛下,Fe_(2)O_(3)极易被还原为单质铁。同时,这种情况会导致铝硅质耐火材料发生一定程度的体积变化和显著的力学性能下降。2)磷酸盐结合铝硅质耐火材料也面临磷酸盐挥发,导致显气孔率提高,结构稳定性降低。然而,研究还发现磷酸盐结合刚玉-莫来石砖中Fe_(2)O_(3)含量较低且伴生一定含量的TiO_(2)时,材料具有较好的抗H_(2)/CO气还原能力。通过比较铝硅质耐火材料在CO气氛和H_(2)/CO气氛下力学性能,发现V(H_(2))∶V(CO)=5∶2气氛下在850℃热处理3 h比CO气氛下500℃热处理100 h具有更强的还原能力。 展开更多
关键词 氢基竖炉 H_(2)/Co气氛 铝硅质耐火材料 Fe_(2)o_(3) 磷酸盐 Co气氛
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Enhanced high-temperature strength of HfNbTaTiZrV refractory high-entropy alloy via Al_(2)O_(3)reinforcement 被引量:2
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作者 Bingjie Wang Qianqian Wang +2 位作者 Nan Lu Xiubing Liang Baolong Shen 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2022年第28期191-200,共10页
Novel composites of HfNbTaTiZrV refractory high-entropy alloy(RHEA)reinforced with 0–4 vol.%Al_(2)O_(3)particles have been synthesized by vacuum arc melting.The microstructure evolution,compressive mechanical propert... Novel composites of HfNbTaTiZrV refractory high-entropy alloy(RHEA)reinforced with 0–4 vol.%Al_(2)O_(3)particles have been synthesized by vacuum arc melting.The microstructure evolution,compressive mechanical properties at room and elevated temperatures,as well as strengthening mechanism of the composites were analyzed.The HfNbTaTiZrV RHEA reinforced with 4 vol.%Al_(2)O_(3)displayed excellent phase stability at elevated temperatures.A superior compressive yield strength of 2700 MPa at room temperature,1392 MPa at 800°C,and 693 MPa at 1000°C was obtained for this composite.The improved yield strength resulted from multiple strengthening mechanisms caused by Al_(2)O_(3)addition,including solution strengthening,interstitial strengthening,grain boundary strengthening,and dispersion strengthening.Besides,the effects of interstitial strengthening increased with temperature and was the main strengthening mechanism at elevated temperatures.These findings not only promote the development of oxidereinforced RHEAs for challenging engineering applications but also provide guidelines for the design of light refractory materials with multiple strengthening mechanisms. 展开更多
关键词 Al_(2)o_(3)-reinforcement HfNbTaTiZrV refractory high-entropy alloy Interstitial strengthening
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