Structure uniformity and limits of grain refinement of high purity aluminum during multi-directional forging process at room temperature

The effect of forging passes on the refinement of high purity aluminum during multi-forging was investigated. The attention was focused on the structure uniformity due to deformation uniformity and the grain refinement limitation with very high strains. The results show that the fine grain zone in the center of sample expands gradually with the increase of forging passes. When the forging passes reach 6, an X-shape fine grain zone is initially formed. With a further increase of the passes, this X-shape zone tends to spread the whole sample. Limitation in the structural refinement is observed with increasing strains during multi-forging process at the room temperature. The grains size in the center is refined to a certain size （110 μm as forging passes reach 12, and there is no further grain refinement in the center with increasing the forging passes to 24. However, the size of the coarse grains near the surface is continuously decreased with increasing the forging passes to 24.

Ductility enhancement of EW75 alloy by multi-directional forging

In this study,the Mg-7Gd-5Y-1Nd-0.5Zr alloy can reach a high ductility by the process of multi-directional forging,and the evolution of the microstructure,texture and the mechanical properties were discussed systematically.The results show that after the solutionized sample was multi-forged at 500℃,its grain size can be refined from 292 um to 58 um.As the forging temperature decreased,fine particles precipitated in the matrix.The volume fraction of the particles increased with the forging temperature decreasing,so the nucleation and growth of crystallization were strongly restricted.There was no recrystallization as the forging temperature fell to 410℃,and the severe deformed grains distributed as streamlines perpendicular to the final compression axis.The texture intensity decreased with increasing forging passes.The sample with best ductility was obtained after compressed at 470℃,with an elongation to failure of 21%at room temperature,which is increased by 200%,in comparison with that of the samples in solutionized condition.EBSD results revealed that the mean grain size was 15 um.Refined grains as well as the weakened texture were the key factors to its high ductility.

Effect of multi-pass multi-directional forging on tribological properties of Si-rich eutectoid ZA alloys

The effect of multi-pass multi-directional forge(MDF)on the tribological properties of ZA22−xSi alloy(x=0,4,8 wt.%)was investigated.The results indicate that MDF breaks down the cast microstructure of alloys and produces a well-modified microstructure comprising finely distributed α- and η-phases and primary Si particles.It is also found that,despite the matrix work softening,MDFed ZA22−xSi alloys show high wear resistance.The maximum wear resistance is observed in the five-pass MDFed ZA22−4Si sample,at the applied loads of 10 and 30 N,and its wear rates are lower than the wear rate of the as-cast ZA22 alloy by about 80% and 75%,respectively.MDF also significantly decreases both average friction coefficient and friction coefficient fluctuation of the sample.The high resistance of the substrate to microcracking,formation of hard Si reinforcements,fine redistribution of α- and η-phases in the microstructure,and formation of tribolayers rich in Al and Zn oxides can be considered as the main factors improving the tribological properties.

Grain size and texture changes of magnesium alloy AZ31 during multi-directional forging

Grain size and texture changes of magnesium alloy AZ31 were studied in multidirectional forging(MDF) under decreasing temperature conditions.MDF was carried out up to large cumulative strains of 4.8 with changing the loading direction during decrease in temperature from pass to pass.MDF can accelerate the uniform development of fine-grained structures and increase the plastic workability at low temperatures.As a result,the MDFed alloy shows excellent higher strength as well as moderate ductility at room temperature even at the grain size below 1μm.Superplastic flow takes place at 423 K and depends on the anisotropy of MDFed samples.The mechanisms of strain-induced fine-grained structure development and of the plastic deformation were discussed in detail.

Simultaneously Enhanced Mechanical Properties and Damping Capacities of ZK60 Mg Alloys Processed by Multi-Directional Forging

In this study,the mechanical properties and damping capacities of cast Mg-5.5 Zn-0.6 Zr(weight percent,ZK60)alloys have been simultaneously improved by a facile multi-directional forging(MDF)processing,and the mechanisms of microstructure evolution and texture modification are systematically investigated.The activation of tension twinning occurs during the initial MDF stage,due to the coarse-grained structure of the as-cast alloy.With increasing MDF passes,the continuous dynamic recrystallization(CDRX)results in a fine equiaxed-grain structure.The typical non-basal texture is formed in the as-MDFed alloy for 6 passes,with the(0001)planes inclined 60°–70°to forged direction and 10°–20°to transverse direction,respectively.A good balance between the strength(~194.9 MPa)and ductility(~24.9%)has been achieved,which can be ascribed to the grain refinement,non-basal texture and fine precipitate particles.The damping capacity is remarkably improved after MDF processing,because the severe deformation increases the dislocation density,which effectively enlarges the sweep areas of mobile dislocations.

Dynamic and Static Aging Precipitation of β-Mg_(17)Al_(12) in the AZ80 Magnesium Alloy During Multi-directional Forging and Subsequent Aging

Dynamic and static aging precipitation of Mg17Al12 phases in AZ80 magnesium alloy was studied by multidirectional forging（MDF） with decreasing temperatures from 410 to 300 ℃ and subsequent aging process. The results show that the morphology of the β-Mg17Al12 phases during forging process dynamically precipitates and aging process（statically precipitation） exhibited granular and laminar shapes, respectively. During the MDF, the inhomogeneous dynamic precipitation of the β-Mg17Al12 phases results in the uniformity on grain size, which is fine in the area with many granular Mg17Al12 phases but the grain is still coarse where there is no Mg17Al12 phases. During the aging process, the morphology of newly formed β-Mg17Al12 phases depends on the structural character of the forged sample. The newly precipitated β-Mg17Al12 phases are coarse laminar and needle-like shape in area with coarse grain. While, the fine newly precipitated β-Mg17Al12 phases are fine granular and needle-like in the area with fine grain.

Reservoir heterogeneity analysis using multi-directional textural attributes from deep learning-based enhanced acoustic impedance inversion:A study from Poseidon,NW shelf Australia

Reservoir heterogeneities play a crucial role in governing reservoir performance and management.Traditionally,detailed and inter-well heterogeneity analyses are commonly performed by mapping seismic facies change in the seismic data,which is a time-intensive task.Many researchers have utilized a robust Grey-level co-occurrence matrix(GLCM)-based texture attributes to map reservoir heterogeneity.However,these attributes take seismic data as input and might not be sensitive to lateral lithology variation.To incorporate the lithology information,we have developed an innovative impedance-based texture approach using GLCM workflow by integrating 3D acoustic impedance volume(a rock propertybased attribute)obtained from a deep convolution network-based impedance inversion.Our proposed workflow is anticipated to be more sensitive toward mapping lateral changes than the conventional amplitude-based texture approach,wherein seismic data is used as input.To evaluate the improvement,we applied the proposed workflow to the full-stack 3D seismic data from the Poseidon field,NW-shelf,Australia.This study demonstrates that a better demarcation of reservoir gas sands with improved lateral continuity is achievable with the presented approach compared to the conventional approach.In addition,we assess the implication of multi-stage faulting on facies distribution for effective reservoir characterization.This study also suggests a well-bounded potential reservoir facies distribution along the parallel fault lines.Thus,the proposed approach provides an efficient strategy by integrating the impedance information with texture attributes to improve the inference on reservoir heterogeneity,which can serve as a promising tool for identifying potential reservoir zones for both production benefits and fluid storage.

Multi-scale analysis of void evolution in large-section plastic mold steel during multi-directional forging

The void evolution of large-section plastic mold steel during multi-directional forging(MDF)was investigated using multiscale analysis.To simulate the forging process of the plastic mold steel(SDP1 steel)and realize micro-void reconstruction in a representative volume element(RVE),MDF experiment and void-characteristic evaluation of the SDP1 steel were carried out.Traditional upsetting and stretching forging(TUSF)and MDF were simulated to comparatively analyze the evolution of temperature,effective stress,and effective strain.By embedding RVE with a micro-void and using boundary condition by point tracking into the forging process,the single-void evolution in TUSF and MDF was studied.The effect of void orientation on single-void evolution was also investigated.The multi-scale analysis revealed the following results.(1)Compared with TUSF,MDF achieved a higher efficiency in void closure.(2)The closing efficiency of the void increased with the increase in angle h(the angle between the Z and long axes of the void).(3)The closing efficiency increased with the increase in the orientation angle during the forging process.On the basis of the important role of the main stress in each forging step on the void closure,an integral formula of the main stress was proposed.When main compressive-stress integration reached-0.4,the closed state of the void could be accurately determined.

Effect of forging on the microstructure and texture of a high Nb containing γ-TiAl alloy

The effect of forging on the microstructure and texture evolution of a high Nb containing Ti-45Al-7Nb-0.3W(at.%)alloy was investigated by X-ray diffractometer(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The results show that the as-cast alloy is mainly composed of α_(2)/γ lamellar colonies with a mean size of 70μm,but the hot-forged pancake displays a near duplex microstructure(DP).Kinking and bending of lamellar colonies,deformation twinning and dynamic recrystallization(DRX)occur during hot forging.Meanwhile,dense dislocations in theβphase after forging suggest that the high-temperature β phase with a disordered structure is favorable for improving the hot-workability of the alloy.Unlike the common TiAl casting texture,the solidification process of the investigated as-cast alloy with high Nb content is completely via the β phase region,resulting in the formation of a<110>γ fiber texture where the<110>γ aligns parallel to the heat-flow direction.In comparison,the relatively strong<001>and weak<302>texture components in the as-forged alloy are attributed to the deformation twinning.After annealing,static recrystallization occurs at the twin boundary and intersections,which weakens the deformation texture.

Exact solution for thermal vibration of multi-directional functionally graded porous plates submerged in fluid medium

An analytical method for analyzing the thermal vibration of multi-directional functionally graded porous rectangular plates in fluid media with novel porosity patterns is developed in this study.Mechanical properties of MFG porous plates change according to the length,width,and thickness directions for various materials and the porosity distribution which can be widely applied in many fields of engineering and defence technology.Especially,new porous rules that depend on spatial coordinates and grading indexes are proposed in the present work.Applying Hamilton's principle and the refined higher-order shear deformation plate theory,the governing equation of motion of an MFG porous rectangular plate in a fluid medium(the fluid-plate system)is obtained.The fluid velocity potential is derived from the boundary conditions of the fluid-plate system and is used to compute the extra mass.The GalerkinVlasov solution is used to solve and give natural frequencies of MFG porous plates with various boundary conditions in a fluid medium.The validity and reliability of the suggested method are confirmed by comparing numerical results of the present work with those from available works in the literature.The effects of different parameters on the thermal vibration response of MFG porous rectangular plates are studied in detail.These findings demonstrate that the behavior of the structure within a liquid medium differs significantly from that within a vacuum medium.Thereby,they offer appropriate operational approaches for the structure when employed in various mediums.

Microstructure,texture evolution and yield strength symmetry improvement of as-extruded ZK60 Mg alloy via multi-directional impact forging

Multi-direction impact forging(MDIF)was applied to the as-extruded ZK60 Mg alloy,and the microstructure,texture evolution and yield strength symmetry were investigated in the current study.The results showed that the average grain size of forged piece was greatly refined to 5.3μm after 120 forging passes,which was ascribed to the segmenting effect of{10–12}twins and the subsequent multiple rounds of dynamic recrystallization(DRX).A great deal of{10–12}twins were activated at the beginning of MDIF process,which played an important role in grain refinement.With forging proceeding,continuous and discontinuous DRX were successively activated,resulting in the fully DRXed microstructure.Meanwhile,the forged piece exhibited a unique four-peak texture,and the initial<10-10>//ED fiber texture component gradually evolved into multiple texture components composed of<0001>//FFD(first forging direction)and<11–20>//FFD texture.The special strain path was the key to the formation of the unique four-peak texture.The{10–12}twinning and basal slip were two dominant factors to the evolution of texture during MDIF process.Grain strengthening and dislocation strengthening were two main strengthening mechanisms of the forged piece.Besides,the symmetry of yield strength was greatly improved by MDIF process.

Tribological Characterization of Commercial Pure Titanium Processed by Multi-Directional Forging

This work discusses tribological properties of commercial pure (CP) titanium processed by multi-directional forging (MDF) up to six passes at room temperature and 220 ℃. For this purpose, wear test was conducted by dry sliding pin-on-disk method on the initial and ultrafine grained samples using different stress magnitudes of 1, 1.5 and 2 MPa. The results showed that wear resistance of CP titanium increases after the first pass of MDF in comparison with the initial condition, irrespective of the applied normal stress. For example, the average wear rate of MDFed samples was decreased about 30% and 24%, after first pass at room temperature and 220 ℃, respectively. However, average wear rate of the samples processed by six MDF passes was reduced about 40% at lower normal loads;it was increased about 9% at higher ones as compared to the initial condition. It was also found that the dominated wear mechanisms were abrasive and delaminated at the lower stresses, while the delamination mechanism was intensified and a slight adhesion was observed during the higher applied normal loads.

Microstructural evolution of Mg-7Al-2Sn Mg alloy during multi-directional impact forging

Multi-directional impact forging(MDIF)was applied to a Mg-7Al-2Sn(wt.%)Mg alloy to investigate its effect on the microstructural evolution.MDIF process exhibited high grain refinement efficiency.After MDIF 200 passes,the grain size drastically decreased to 20µm from the initial coarse grains of~500µm due to dynamic recrystallization(DRX).Meanwhile,original grain boundaries remained during MDIF and large numbers of fine sphericalβ-Mg_(17)Al_(12) particles dynamically precipitated along the original grain boundaries with high Al concentration,acting as effective pinning obstacles for the suppression of DRXed grain growth.Besides,micro-cracks nucleated during MDIF and propagated along the interface between the remained globular or cubic Al-Mn particles and Mg matrix.

Effect of pre-induced twinning on microstructure and tensile ductility in GW92K magnesium alloy during multi-direction forging at decreasing temperature

Effect of pre-induced twinning on the microstructure evolution and mechanical properties of extruded Mg-9.26Gd-2.08Y-0.36Zr(GW92K)alloy have been investigated during multi-direction forging with large strains at decreasing temperature from 400℃ to 300℃.The results showed that,whether there pre-induced twinning existing in the initial microstructure by pre-deformation or not,a mixed microstructure of residual coarse grains and notably refined grains formed under both conditions,combing with some residual coarse grains with less deformation inside grains and lots of dispersed nano-precipitates distributed along refined grain boundaries.However,a significant improvement with the tensile ductility was obtained by the pre-induced twinning in the former alloy.It was suggested that,the pre-induced twinning largely contributed to the grain refinement and lead to an increase in the ratio of fine grain structure which would be responsible for the better properties.Furthermore,during subsequent forging deformation in the pre-deformed sample,the grain refinement mechanism by gradual grain orientation rotation around the surface section in residual coarse-grains was a little different from that by the macro-shear deformation in the as-extruded condition.

Investigation of dry sliding wear properties of multi-directional forged Mg-Zn alloys

Effect of multi-directional forging(MDF)on wear properties of Mg-Zn alloys(with 2,4,and 6wt%Zn)is investigated.Dry sliding wear test was performed using pin on disk machine on MDF processed and homogenized samples.Wear behavior of samples was analyzed at loads of ION and 20 N,with sliding distances of 2000m and 4000m,at a sliding velocity of 3m/s.Microstructures of worn samples were observed under scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),and x-ray diffraction(XRD)and the results were analyzed.Mechanical properties were evaluated using microhardness test.After 5 passes of MDF,the average grain size was found to be 30±4p m,22±3 pm,and 18±3 pm,in Mg-2%Zn,Mg-4%Zn,and Mg-6%Zn alloys,respectively,with significant improvement in hardness in all cases.Wear resistance was improved after MDF processing,as well as,with increment in Zn content in Mg alloy.However,it decreased when the load and the sliding distance increased.Worn surface exhibited ploughing,delamination,plastic deformation,and wear debris along sliding direction,and abrasive wear was found to be the main mechanism.

美国FORGE计划犹他州干热岩开发示范项目进展综述

21世纪是全球能源获取方式发生重要变化的时代。现有以煤炭、石油、天然气等传统资源为基础的能源正在逐渐被风能、太阳能、生物质能、地热能等环境友好、低排放的绿色能源所取代。干热岩是一种不含原生水(或含少量水但不能流动)的高温地热资源,可通过水力刺激改造形成增强型地热系统储层,从而提取数量相当可观的地热能。本文以美国能源部正在组织实施的FORGE计划犹他州干热岩示范项目为研究对象,综述了项目在场地地质条件表征、基础设施建设等方面取得的主要进展与成果,总结了项目在高温硬岩钻井、储层建造、微震监测等方面取得的广泛且深入认识,从统筹部署、组织实施、场地表征和设施建设、关键技术装备突破、数据共享等方面提出了值得我国借鉴参考的具体实践。

Effect of nitrogen content on the microstructure and mechanical properties of titanium-bearing nonquenched and tempered steel after hot forging

The microstructure and mechanical properties of titanium(Ti)-bearing medium-carbon nonquenched and tempered steel with different nitrogen content before and after hot forging were investigated through smelting,forging,and laboratory tests.The results show that the grain size of nonquenched and tempered steel was gradually refined,and the ferrite content gradually increased with an increase in nitrogen content.The grain size of the material with low nitrogen content increased abnormally,and its impact properties significantly decreased after hot forging.The grain size of nonquenched and tempered steel with higher nitrogen content was slightly larger than that before forging,and the tensile and yield strength increased,but the impact toughness was not significantly reduced.The Ti-bearing nonquenched and tempered steel showed better strength and toughness after hot forging with the addition of 0.010%0.015%nitrogen.

Simulation-Based Investigation of Crack Formation in Forged MB15 Magnesium Alloy

In the process of riveting an MB15 forging die,cracks were discovered emerging along the longitudinal direction and near the riveting hole.Through fracture analysis,microscopic observation,energy spectrum analysis,metallographic examination,and hardness test,the properties and causes of the cracks are discussed.The results indicate that the cracking type is intergranular brittle cracking,occurring during the forging stage.Furthermore,the recrystallization at the crack site is found to be incomplete,which is attributed to the low deformation temperature.

基于Forge的KD锻造法自动化仿真

根据KD锻造法的工艺特点,将KD锻造法工序分解成布砧、压下、翻转、进给四个工步,并循环往复。在此基础上,通过Forge有限元模拟软件匹配KD锻造法工艺参数,分析变形过程中关键指标的动态变化,验证KD锻造法自动化生产的合理性和可行性,为轴类锻件自动化生产提供数据支撑。

Homogenization on microstructure and mechanical properties of 2A50 aluminum alloy prepared by liquid forging

The homogenization on microstructure and mechanical properties of 2A50 aluminum alloy prepared by liquid forging was investigated.Wheel hubs were produced using direct and compound loading.The results show that the microstructure and mechanical properties are inhomogeneous in direct forged samples.The microstructure of the wall is coarser than that of the base,and the mechanical properties are lower and some defects are detected at the wheel corner.Using compound loading,the microstructure and mechanical properties of the wall are improved evidently.With increasing feeding amount,the microstructure and mechanical properties become more homogeneous.The defects disappear when the feeding amount is 4 mm.The forged wheel hubs could obtain fine and homogeneous microstructure with grain size of 20-30 μm,tensile strength of 355 MPa and elongation of 10% when the feeding amount is 10 mm.The microstructure and mechanical properties of liquid forged workpieces could be controlled and homogenized using compound loading.