For thin-walled parts,uniform allowance to each machining surface is allocated by the traditional machining method.Considering the sequence of the adjacent machining features,it may cause poor stiffness for some side ...For thin-walled parts,uniform allowance to each machining surface is allocated by the traditional machining method.Considering the sequence of the adjacent machining features,it may cause poor stiffness for some side walls due to a minor wall thickness,which may cause the deformation of the final formed parts to be large,or deduce machining efficiency for some machining features due to too thick remains.In order to address this issue,a non-uniform allowance allocation method based on interim state stiffness of machining features for the finishing of thin-walled structural parts is proposed in this paper.In this method,the interim state model of machining features is constructed according to the machining sequence of the parts,and the stiffness of the side wall is taken as the evaluation index to allocate reasonable allowance value to the corresponding machining surface to ensure the stiffness requirement of the parts in the machining process.According to the finite element simulation results,the non-uniform allowance allocation method proposed in this paper can effectively improve the stiffness of the parts and reduce the deformation of the parts,when compared with the traditional uniform allowance machining method.展开更多
The NC programming for complex components has lots drawbacks such as excessive repetitious labors,heavy work- load and lack of optimixation,which are especially serious in NC programming for complex components of mari...The NC programming for complex components has lots drawbacks such as excessive repetitious labors,heavy work- load and lack of optimixation,which are especially serious in NC programming for complex components of marine diesel.Based on the key technologies of applying KBE(Knowledge Based Engineering)to NC programming——knowledge representation,general- ized knowledge base,knowledge acquisition and knowledge reasoning,the system of intelligent NC programming for complex com- ponents of marine diesel has been built by means of the knowledge template and the UG/Open.The experiment results indicate that the NC program generated with high efficiency of NC programming by the system is accurate enough to meet the need of NC ma- chining.Consequently,the automatization and intelligentization of NC programming has been presented,and the study is proved to be a successful attempt in the area of applying KBE to NC programming.展开更多
Simplified Hough Transform (HT) and Adaptive Including Box (AIB) approach are proposed. The size of AIB is controlled according to the precision requirement of machining. The image data of part contour is turned into ...Simplified Hough Transform (HT) and Adaptive Including Box (AIB) approach are proposed. The size of AIB is controlled according to the precision requirement of machining. The image data of part contour is turned into a set of line segments and then NC program for machining the contour is generated .展开更多
One kind of auto-programming method directly gener at ing the NC machining program by AutoCAD graph is discussed in this article. Firs tly, the article discusses the open type graphic interface of AutoCAD. Then the gr...One kind of auto-programming method directly gener at ing the NC machining program by AutoCAD graph is discussed in this article. Firs tly, the article discusses the open type graphic interface of AutoCAD. Then the graphic export among the AutoCAD, the adding of process information and the data storage, as well as technology of generating NC program has been introduced . Finally, a NC auto-programming system GAPS based on AutoCAD graph is develope d. The tendency of auto-programming is graphic auto-programming, because it posse sses these merits that the programming in the system is simple and the graph is perceived easily and the graphic data can be shared in many auto-programming sy stems. It is well known that AutoCAD is widely used graphic software in machiner y at present. The AutoCAD plotting function is more powerful than other special drawing-software in auto-programming system, and has provided the convenient o pen data interface for development of software. The AutoCAD has several kinds of open data graphic interfaces, and these interfaces are general among different versions. Chiefly, there are ASCII’s graphic exchange file (.dxf ) and the bina ry system graphic exchange file (.dxb ) in AutoCAD. We discuss the second fi le format right off here. The technology generating the NC machining program from AutoCAD graph is accompl ished by four relatively independent modules. In the auto-programming, NC progr am designer firstly carries on technology analysis to the part-drawing to estab lish the drawing scheme for auto-programming, later draws out the detail diagra m based on the analyzed in AutoCAD system. The graphic data is converted to the recognizable data structure in the system by the graphic data conversion module in the auto-programming system. Then the new data is joined process information at the process control module of system, and forms the cutter-orbit data. The cutter-orbit can generate the NC program as a result of the handle of the post -processing module of system.展开更多
文章采用水平分割法确定误差补偿点,对3种运动指令修改算法,实现定位指令、直线插补指令和圆弧插补指令的算法修改。在FANUC Series oi-mate系统VMC-850立式加工中心上运行基于修改NC程序的误差补偿软件,进行对比验证,结果表明补偿后加...文章采用水平分割法确定误差补偿点,对3种运动指令修改算法,实现定位指令、直线插补指令和圆弧插补指令的算法修改。在FANUC Series oi-mate系统VMC-850立式加工中心上运行基于修改NC程序的误差补偿软件,进行对比验证,结果表明补偿后加工精度提高30%左右。展开更多
提出了一种基于STEP-NC的数控车削加工仿真系统,该仿真系统能够验证STEP-NC数控程序、模拟实际系统运行。讨论了仿真系统的译码器、基于特征的加工数据库、实体建模以及仿真驱动等组成模块实现的关键技术和方法。介绍了仿真系统的建模工...提出了一种基于STEP-NC的数控车削加工仿真系统,该仿真系统能够验证STEP-NC数控程序、模拟实际系统运行。讨论了仿真系统的译码器、基于特征的加工数据库、实体建模以及仿真驱动等组成模块实现的关键技术和方法。介绍了仿真系统的建模工具V isua l C++和O penGL。最后指出了本文研究对于STEP-NC数控加工研究的意义。展开更多
基金supported by the National Science and Technology Major Project of the Ministry of Science and Technology of China(No.2015ZX04001002).
文摘For thin-walled parts,uniform allowance to each machining surface is allocated by the traditional machining method.Considering the sequence of the adjacent machining features,it may cause poor stiffness for some side walls due to a minor wall thickness,which may cause the deformation of the final formed parts to be large,or deduce machining efficiency for some machining features due to too thick remains.In order to address this issue,a non-uniform allowance allocation method based on interim state stiffness of machining features for the finishing of thin-walled structural parts is proposed in this paper.In this method,the interim state model of machining features is constructed according to the machining sequence of the parts,and the stiffness of the side wall is taken as the evaluation index to allocate reasonable allowance value to the corresponding machining surface to ensure the stiffness requirement of the parts in the machining process.According to the finite element simulation results,the non-uniform allowance allocation method proposed in this paper can effectively improve the stiffness of the parts and reduce the deformation of the parts,when compared with the traditional uniform allowance machining method.
基金Funded by University natural science fund of Jiangsu(Grant No.2005JD016J),Open fund of shipping advanced manufacturing key laboratory of Jiangsu province.
文摘The NC programming for complex components has lots drawbacks such as excessive repetitious labors,heavy work- load and lack of optimixation,which are especially serious in NC programming for complex components of marine diesel.Based on the key technologies of applying KBE(Knowledge Based Engineering)to NC programming——knowledge representation,general- ized knowledge base,knowledge acquisition and knowledge reasoning,the system of intelligent NC programming for complex com- ponents of marine diesel has been built by means of the knowledge template and the UG/Open.The experiment results indicate that the NC program generated with high efficiency of NC programming by the system is accurate enough to meet the need of NC ma- chining.Consequently,the automatization and intelligentization of NC programming has been presented,and the study is proved to be a successful attempt in the area of applying KBE to NC programming.
基金This project is supported by the Science & Technology Development Foundation of Ministry of Machinery Industry
文摘Simplified Hough Transform (HT) and Adaptive Including Box (AIB) approach are proposed. The size of AIB is controlled according to the precision requirement of machining. The image data of part contour is turned into a set of line segments and then NC program for machining the contour is generated .
文摘One kind of auto-programming method directly gener at ing the NC machining program by AutoCAD graph is discussed in this article. Firs tly, the article discusses the open type graphic interface of AutoCAD. Then the graphic export among the AutoCAD, the adding of process information and the data storage, as well as technology of generating NC program has been introduced . Finally, a NC auto-programming system GAPS based on AutoCAD graph is develope d. The tendency of auto-programming is graphic auto-programming, because it posse sses these merits that the programming in the system is simple and the graph is perceived easily and the graphic data can be shared in many auto-programming sy stems. It is well known that AutoCAD is widely used graphic software in machiner y at present. The AutoCAD plotting function is more powerful than other special drawing-software in auto-programming system, and has provided the convenient o pen data interface for development of software. The AutoCAD has several kinds of open data graphic interfaces, and these interfaces are general among different versions. Chiefly, there are ASCII’s graphic exchange file (.dxf ) and the bina ry system graphic exchange file (.dxb ) in AutoCAD. We discuss the second fi le format right off here. The technology generating the NC machining program from AutoCAD graph is accompl ished by four relatively independent modules. In the auto-programming, NC progr am designer firstly carries on technology analysis to the part-drawing to estab lish the drawing scheme for auto-programming, later draws out the detail diagra m based on the analyzed in AutoCAD system. The graphic data is converted to the recognizable data structure in the system by the graphic data conversion module in the auto-programming system. Then the new data is joined process information at the process control module of system, and forms the cutter-orbit data. The cutter-orbit can generate the NC program as a result of the handle of the post -processing module of system.
文摘提出了一种基于STEP-NC的数控车削加工仿真系统,该仿真系统能够验证STEP-NC数控程序、模拟实际系统运行。讨论了仿真系统的译码器、基于特征的加工数据库、实体建模以及仿真驱动等组成模块实现的关键技术和方法。介绍了仿真系统的建模工具V isua l C++和O penGL。最后指出了本文研究对于STEP-NC数控加工研究的意义。
