The experiment of Nd： YAG pulsed laser self-fluxing welding for 304 stainless steel/Ti6Al4V titanium alloy dissimilar metal was carried out. The microstructure properties of welded joint were analyzed by SEM, EDS and...The experiment of Nd： YAG pulsed laser self-fluxing welding for 304 stainless steel/Ti6Al4V titanium alloy dissimilar metal was carried out. The microstructure properties of welded joint were analyzed by SEM, EDS and XRD. The equilibrium lattice constants, enthalpies of formation, cohesive energies, mechanical properties, Debye temperatures and valence electron structures of Ti-Fe intermetallic compounds （IMCs） were calculated by the first principle pseudopotential plane wave method based on density functional theory （DFT）. According to the thermodynamic data of Ti-Fe-Cr compounds, the Gibbs free energy per mole of compound at different temperatures was calculated and their thermal stability was compared. The results show that there are no macroscopic cracks in the welded joints, and the IMCs distributed evenly along the welding interface exhibits 3 distinct layers of microstructure with different colors. The welds interface generates IMCs of TiFe, TiFe 2 and a small amount of Ti 5Cr 7Fe 17 IMCs. Ti-Fe IMCs with high thermodynamic stability and easy alloying formation. The results of Gibbs free energies show that the sequence of precipitates in the interface is Ti 5Cr 7Fe 17 , TiFe 2 and TiFe in high temperature during the metallurgical reaction. The G/B values of Ti-Fe IMCs are greater than the critical value of 0.5, indicating that it is an intrinsic brittleness.展开更多
A pulsed Nd：YAG （yttrium aluminum garnet） laser-based technique was employed to clad low silicon steel with preplaced Si and Fe mixed powders for high Si content. The surface morphology, microstructural evolution, ...A pulsed Nd：YAG （yttrium aluminum garnet） laser-based technique was employed to clad low silicon steel with preplaced Si and Fe mixed powders for high Si content. The surface morphology, microstructural evolution, phase composition, and Si distribution, within the obtained cladding coatings, were characterized by optical microscopy （OM）, field emission scanning electron microscopy （FE-SEM）, with associated energy dispersive spectroscopy （EDS）, transmission electron microscopy （TEM）, and X-ray diffraction （XRD）. The microhardness was also measured along the depth direction of the specimens, A crack- and pore-free cladding coating through excellent metallurgical bonding with the substrate was successfully prepared on low silicon steel by means of optimized single-track and multi-track laser cladding. The phases of the coating are a-Fe, T-Fe, and FeSi. The high microhardness of the lasercladding zone is considered as an increase in Si content and as the refined microstructure produced by the laser treatment. The Si contents of the cladding coatings were about 5.8wt% in the single-track cladding and 6.5wt% in the multi-track cladding, respectively.展开更多
By using a Nd: YAG laser welding system devised for transmitting continuous, rectangular and pulsed waveforms, comprehensive and deep investigation is focused on the effects of several parameters of rectangular wavefo...By using a Nd: YAG laser welding system devised for transmitting continuous, rectangular and pulsed waveforms, comprehensive and deep investigation is focused on the effects of several parameters of rectangular waveform and pulsed output wave superimposed on a rectangular waveform on the penetration depth of weld. Research results indicate that the average power, duty cycle, frequency and peak power of rectangular wave affect the weld penetration depth to different extent. Results of experiments and analysis also indicate that the pulse delay time, pulse width and the power ratio of pulse to rectangular waveform seriously influence the penetration when the pulsed wave is superimposed on a rectangular waveform.展开更多
The main aim of this research is to optimize the tensile strength of laser welded FeCo-V alloy.A mathematicalrelationship was developed to predict tensile strength of the laser beam welded FeCo-V foils by incorporatin...The main aim of this research is to optimize the tensile strength of laser welded FeCo-V alloy.A mathematicalrelationship was developed to predict tensile strength of the laser beam welded FeCo-V foils by incorporating process parameterssuch as lamping current,welding speed,pulse duration and focused position.The procedure was established to improve the weldstrength and increase the productivity.The results indicate that the pulse duration and welding speed have the greatest influence ontensile strength.The obtained results showed that the tensile strength of the weld joints increase as a function of increasing pulseduration reaching to a maximum at a pulse duration value of2.25ms.Moreover,the tensile strength of joints increases with decreasein welding speed reaching to a maximum at a welding speed of125mm/min.It has been shown that increase in pulse duration anddecrease in welding speed result in increased effective peak power density and hence formation of more resistant welds.At higherpulse durations and lower welding speeds,the tensile strength of weld joints decreases because of formation of solidificationmicrocracks in the fusion zone.展开更多
Laser transformation hardening （LTH） was applied to the surface of the AISI 420 martensitic stainless steel by a pulsed Nd：YAG laser to obtain optimum hardness. The influences of process parameters （laser pulse en...Laser transformation hardening （LTH） was applied to the surface of the AISI 420 martensitic stainless steel by a pulsed Nd：YAG laser to obtain optimum hardness. The influences of process parameters （laser pulse energy, duration time, and travel speed） on the depth and hardness of laser treated area were investigated. Image analysis of SEM microstructure of AISI 420 showed that plate-like carbide have almost fully and （30-40）% of globular carbide particles dissolved into the matrix after laser transformation hardening by pulsed laser and the microstructure was refined to obtain controlled tempered martensite microstructure with 450 VHN hardness.展开更多
A hybrid-pumped Nd：YAG pulse laser with a double-pass two-rod configuration is presented. The focal length of offset lens is particularly studied to compensate for the thermal lens effect and depolarization. For inpu...A hybrid-pumped Nd：YAG pulse laser with a double-pass two-rod configuration is presented. The focal length of offset lens is particularly studied to compensate for the thermal lens effect and depolarization. For input pulse energy of 141 μJ with pulse duration of 754ps, the pulse laser system delivers 526mJ pulse energy and 728ps pulse width output at lO Hz with pulse profile shape preservation. The energy stability of the laser pulse is less than 3%, and the beam quality factor M2 is less than 2.26.展开更多
AIM: To study the efficacy and the safety of laser lithotripsy without direct visual control by using a balloon catheter in patients with bile duct stones that could not be extracted by standard technique. METHODS: Th...AIM: To study the efficacy and the safety of laser lithotripsy without direct visual control by using a balloon catheter in patients with bile duct stones that could not be extracted by standard technique. METHODS: The seventeen patients (7 male and 10 female; mean age 67.8 years) with difficult common bile duct (CBD) stones were not amenable for conventional endoscopic maneuvers such as sphincterotomy and mechanical lithotripsy were included in this study. Laser wavelengths of 532 nm and 1064 nm as a double pulse were applied with pulse energy of 120 mJ. The laser fiber was advanced under fluoroscopic control through the ERCP balloon catheter. Laser lithotripsy was continued until the fragment size seemed to be less than 10 mm. Endoscopic extraction of the stones and fragments was performed with the use of the Dormia basket and balloon catheter. RESULTS: Bile duct clearance was achieved in 15 of 17 patients (88%). The mean number of treatment sessions was 1.7 ± 0.6. Endoscopic stone removal could not be achieved in 2 patients (7%). Adverse effects were noted in three patients (hemobilia, pancreatitis, and cholangitis). CONCLUSION: The Frequency Doubled Double Pulse Nd:YAG (FREDDY) laser may be an effective and safe technique in treatment of difficult bile duct stones.展开更多
Biodegradable magnesium-based alloys are very promising materials for temporary implants. Laser welding is an important joining method in such application. In this study, the as-rolled AZ31B magnesium alloy sheets of ...Biodegradable magnesium-based alloys are very promising materials for temporary implants. Laser welding is an important joining method in such application. In this study, the as-rolled AZ31B magnesium alloy sheets of 1 mm in thickness were successfully joined by Nd ： YAG laser welding. The microstructure and properties of the welded joint were investigated. The result shows that the welded joint is characterized by a narrow heat-affected zone, finer grains and a large number of precipitates distribute in the matrix in the weld. Microhardness of the weld is significantly improved to 72 HV 0. 05 as compared to 55 HV 0. 05 of the base metal. Tensile strength of butt-welded joint is 180. 24 MPa, which is 76. 8% that of the base metal. The electrochemical corrosion experiment shows that the corrosion resistance of laser welded joint is significantly improved in a 3.5 wt. % NaCl solution.展开更多
The influence of pumping laser pulse on the property of quasi-continuous-wave(QCW)diode-side-pumped Nd:YAG laser is investigated theoretically and experimentally.Under remaining a fixed duty cycle,the average output p...The influence of pumping laser pulse on the property of quasi-continuous-wave(QCW)diode-side-pumped Nd:YAG laser is investigated theoretically and experimentally.Under remaining a fixed duty cycle,the average output power increases,and the corresponding thermal focal length shorten with the increase of the pump pulse duration,which attributes to the decrease of the ratio of pulse buildup time to the pulse duration.At a pump power of 146 W,the laser output power changes from 65.1 W to 81.2 W when the pulse duration is adjusted from 150μs to 1000μs,confirming a significant enhancement of 24.7%.A laser rate equation model incorporating the amplified spontaneous emission is also utilized and numerically solved,and the simulated results agree well with the experimental data.展开更多
Transparent thin layer indium tin oxide was coated on polyethylene tetraphetalate (PET) substrate by means of spin coating process and its opto-electronic properties have been investigated. The surface treated by puls...Transparent thin layer indium tin oxide was coated on polyethylene tetraphetalate (PET) substrate by means of spin coating process and its opto-electronic properties have been investigated. The surface treated by pulse Nd-YAG laser. Pulse frequency, duration and energy were, 1000 Hz, 0.2 to 20 ms and 25 to 40 J respectively. The effect of treatment on crystallization, optical properties and bonding processes of the thin layer was investigated. The results show that ITO coated on flexible PET substrates is conductive and transparent. The sheet transparency for a 350 nm thickness in the visible range is more than 83.6%. Using Nd-YAG laser increased conductivity by a factor of 100 times and causes higher bonding performances.展开更多
We first experimentally demonstrate a laser-diode end-pumped self-Q-switched and mode-locked Nd,Cr：YAG green laser with a KTP crystal as the intra-cavity frequency doubler. The device produces an average output power...We first experimentally demonstrate a laser-diode end-pumped self-Q-switched and mode-locked Nd,Cr：YAG green laser with a KTP crystal as the intra-cavity frequency doubler. The device produces an average output power of 680 mW at 532 nm. The corresponding pulse width of the Q-switched envelope of the green laser is 170 ＋ 20 ns. The mode-locked pulses have a repetition rate of approximately 183 MHz and the average pulse duration is estimated to be around sub-nanosecond. It is found that the intra-cavity frequency doubling greatly improves the modulation depth and stability of the mode-locked pulses within the Q-switched envelope.展开更多
Laser welding (LW) becomes one of the most economical high quality joining processes. LW offers the advantage of very controlled heat input resulting in low distortion and the ability to weld heat sensitive components...Laser welding (LW) becomes one of the most economical high quality joining processes. LW offers the advantage of very controlled heat input resulting in low distortion and the ability to weld heat sensitive components. To exploit efficiently the benefits presented by LW, it is necessary to develop an integrated approach to identify and control the welding process variables in order to produce the desired weld characteristics without being forced to use the traditional and fastidious trial and error procedures. The paper presents a study of weld bead geometry characteristics prediction for laser overlap welding of low carbon galvanized steel using 3D numerical modelling and experimental validation. The temperature dependent material properties, metallurgical transformations and enthalpy method constitute the foundation of the proposed modelling approach. An adaptive 3D heat source is adopted to simulate both keyhole and conduction mode of the LW process. The simulations are performed using 3D finite element model on commercial software. The model is used to estimate the weld bead geometry characteristics for various LW parameters, such as laser power, welding speed and laser beam diameter. The calibration and validation of the 3D numerical model are based on experimental data achieved using a 3 kW Nd:Yag laser system, a structured experimental design and confirmed statistical analysis tools. The results reveal that the modelling approach can provide not only a consistent and accurate prediction of the weld characteristics under variable welding parameters and conditions but also a comprehensive and quantitative analysis of process parameters effects on the weld quality. The results show great concordance between predicted and measured values for weld bead geometry characteristics, such as depth of penetration, bead width at the top surface and bead width at the interface between sheets, with an average accuracy greater than 95%.展开更多
This paper presents an experimental investigation of laser overlap welding of low carbon galvanized steel. Based on a structured experimental design using the Taguchi method, the investigation is focused on the evalua...This paper presents an experimental investigation of laser overlap welding of low carbon galvanized steel. Based on a structured experimental design using the Taguchi method, the investigation is focused on the evaluation of various laser welding parameters effects on the welds quality. Welding experiments are conducted using a 3 kW Nd:YAG laser source. The selected laser welding parameters (laser power, welding speed, laser fiber diameter, gap between sheets and sheets thickness) are combined and used to evaluate the variation of three geometrical characteristics of the weld (penetration depth, bead width at the surface and bead width at the interface). Various improved statistical tools are used to analyze the effects of welding parameters on the variation of the weld quality and to identify the possible relationship between these parameters and the geometrical characteristics of the weld. The results reveal that the reached hardness values are similar for all the experimental tests and all welding parameters are relevant to the weld quality with a relative predominance of laser power and welding speed. The effect of the gap is relatively limited. The investigation results reveal also that there are many options to consider for building an efficient welds quality prediction model. Results achieved using an artificial neural network based simplified model provide an indication of the prediction model performances.展开更多
This paper presents an experimental investigation of laser welding low carbon galvanized steel in butt-joint configurations. The experimental work is focused on the effects of various laser welding parameters on the w...This paper presents an experimental investigation of laser welding low carbon galvanized steel in butt-joint configurations. The experimental work is focused on the effects of various laser welding parameters on the welds quality. The investigations are based on a structured experimental design using the Taguchi method. Welding experiments are conducted using a 3 kW Nd:YAG laser source. The selected laser welding parameters (laser power, welding speed, laser fiber diameter, gap between sheets and sheet thickness) are combined and used to evaluate the variation of four weld quality attributes (bead width, penetration depth, underfill and hardness) and to identify the possible relationship between welding parameters and weld physical and geometrical attributes. The effects of these parameters are studied using ANOVA to find their contributions to the variation of different weld characteristics. Plots of the main effects and the interaction effects are also used to understand the influence of the welding parameters. The results reveal that all welding parameters are relevant to bead width (BDW) and depth of penetration (DOP) with a relative predominance of laser power and welding speed. The effect of laser fiber diameter on penetration depth is insignificant. Typical gap-dependent weld shapes show that a small gap results in a narrower and deeper weld. Due to the standard sheared edge, an underfill between 5% and 10% occurs for no-gap experiments. The resulting hardness values are relatively similar for all the experimental tests.展开更多
基金supported by the National High Technology Research and Development Program of China(Grant No.2013AA041003)the National Natural Science Foundation of China(Grant No.51365039)
文摘The experiment of Nd： YAG pulsed laser self-fluxing welding for 304 stainless steel/Ti6Al4V titanium alloy dissimilar metal was carried out. The microstructure properties of welded joint were analyzed by SEM, EDS and XRD. The equilibrium lattice constants, enthalpies of formation, cohesive energies, mechanical properties, Debye temperatures and valence electron structures of Ti-Fe intermetallic compounds （IMCs） were calculated by the first principle pseudopotential plane wave method based on density functional theory （DFT）. According to the thermodynamic data of Ti-Fe-Cr compounds, the Gibbs free energy per mole of compound at different temperatures was calculated and their thermal stability was compared. The results show that there are no macroscopic cracks in the welded joints, and the IMCs distributed evenly along the welding interface exhibits 3 distinct layers of microstructure with different colors. The welds interface generates IMCs of TiFe, TiFe 2 and a small amount of Ti 5Cr 7Fe 17 IMCs. Ti-Fe IMCs with high thermodynamic stability and easy alloying formation. The results of Gibbs free energies show that the sequence of precipitates in the interface is Ti 5Cr 7Fe 17 , TiFe 2 and TiFe in high temperature during the metallurgical reaction. The G/B values of Ti-Fe IMCs are greater than the critical value of 0.5, indicating that it is an intrinsic brittleness.
基金the National Natural Science Foundation of China (No.50474084).
文摘A pulsed Nd：YAG （yttrium aluminum garnet） laser-based technique was employed to clad low silicon steel with preplaced Si and Fe mixed powders for high Si content. The surface morphology, microstructural evolution, phase composition, and Si distribution, within the obtained cladding coatings, were characterized by optical microscopy （OM）, field emission scanning electron microscopy （FE-SEM）, with associated energy dispersive spectroscopy （EDS）, transmission electron microscopy （TEM）, and X-ray diffraction （XRD）. The microhardness was also measured along the depth direction of the specimens, A crack- and pore-free cladding coating through excellent metallurgical bonding with the substrate was successfully prepared on low silicon steel by means of optimized single-track and multi-track laser cladding. The phases of the coating are a-Fe, T-Fe, and FeSi. The high microhardness of the lasercladding zone is considered as an increase in Si content and as the refined microstructure produced by the laser treatment. The Si contents of the cladding coatings were about 5.8wt% in the single-track cladding and 6.5wt% in the multi-track cladding, respectively.
基金Sponsored by National Science Fund!( 59881 0 0 2 )
文摘By using a Nd: YAG laser welding system devised for transmitting continuous, rectangular and pulsed waveforms, comprehensive and deep investigation is focused on the effects of several parameters of rectangular waveform and pulsed output wave superimposed on a rectangular waveform on the penetration depth of weld. Research results indicate that the average power, duty cycle, frequency and peak power of rectangular wave affect the weld penetration depth to different extent. Results of experiments and analysis also indicate that the pulse delay time, pulse width and the power ratio of pulse to rectangular waveform seriously influence the penetration when the pulsed wave is superimposed on a rectangular waveform.
文摘The main aim of this research is to optimize the tensile strength of laser welded FeCo-V alloy.A mathematicalrelationship was developed to predict tensile strength of the laser beam welded FeCo-V foils by incorporating process parameterssuch as lamping current,welding speed,pulse duration and focused position.The procedure was established to improve the weldstrength and increase the productivity.The results indicate that the pulse duration and welding speed have the greatest influence ontensile strength.The obtained results showed that the tensile strength of the weld joints increase as a function of increasing pulseduration reaching to a maximum at a pulse duration value of2.25ms.Moreover,the tensile strength of joints increases with decreasein welding speed reaching to a maximum at a welding speed of125mm/min.It has been shown that increase in pulse duration anddecrease in welding speed result in increased effective peak power density and hence formation of more resistant welds.At higherpulse durations and lower welding speeds,the tensile strength of weld joints decreases because of formation of solidificationmicrocracks in the fusion zone.
基金supported by the Tarbiat Modares University and Iranian National Center for Laser Science and Technology
文摘Laser transformation hardening （LTH） was applied to the surface of the AISI 420 martensitic stainless steel by a pulsed Nd：YAG laser to obtain optimum hardness. The influences of process parameters （laser pulse energy, duration time, and travel speed） on the depth and hardness of laser treated area were investigated. Image analysis of SEM microstructure of AISI 420 showed that plate-like carbide have almost fully and （30-40）% of globular carbide particles dissolved into the matrix after laser transformation hardening by pulsed laser and the microstructure was refined to obtain controlled tempered martensite microstructure with 450 VHN hardness.
文摘A hybrid-pumped Nd：YAG pulse laser with a double-pass two-rod configuration is presented. The focal length of offset lens is particularly studied to compensate for the thermal lens effect and depolarization. For input pulse energy of 141 μJ with pulse duration of 754ps, the pulse laser system delivers 526mJ pulse energy and 728ps pulse width output at lO Hz with pulse profile shape preservation. The energy stability of the laser pulse is less than 3%, and the beam quality factor M2 is less than 2.26.
基金The 2007 research fund of Wonkwang University and Wonkwang Clinical Research Institute
文摘AIM: To study the efficacy and the safety of laser lithotripsy without direct visual control by using a balloon catheter in patients with bile duct stones that could not be extracted by standard technique. METHODS: The seventeen patients (7 male and 10 female; mean age 67.8 years) with difficult common bile duct (CBD) stones were not amenable for conventional endoscopic maneuvers such as sphincterotomy and mechanical lithotripsy were included in this study. Laser wavelengths of 532 nm and 1064 nm as a double pulse were applied with pulse energy of 120 mJ. The laser fiber was advanced under fluoroscopic control through the ERCP balloon catheter. Laser lithotripsy was continued until the fragment size seemed to be less than 10 mm. Endoscopic extraction of the stones and fragments was performed with the use of the Dormia basket and balloon catheter. RESULTS: Bile duct clearance was achieved in 15 of 17 patients (88%). The mean number of treatment sessions was 1.7 ± 0.6. Endoscopic stone removal could not be achieved in 2 patients (7%). Adverse effects were noted in three patients (hemobilia, pancreatitis, and cholangitis). CONCLUSION: The Frequency Doubled Double Pulse Nd:YAG (FREDDY) laser may be an effective and safe technique in treatment of difficult bile duct stones.
基金The work was supported by the National Natural Science Foundation of China （ Grant No. 51305292 ） and the Aviation Science Foundation （ Grant No. 20105429001 ）.
文摘Biodegradable magnesium-based alloys are very promising materials for temporary implants. Laser welding is an important joining method in such application. In this study, the as-rolled AZ31B magnesium alloy sheets of 1 mm in thickness were successfully joined by Nd ： YAG laser welding. The microstructure and properties of the welded joint were investigated. The result shows that the welded joint is characterized by a narrow heat-affected zone, finer grains and a large number of precipitates distribute in the matrix in the weld. Microhardness of the weld is significantly improved to 72 HV 0. 05 as compared to 55 HV 0. 05 of the base metal. Tensile strength of butt-welded joint is 180. 24 MPa, which is 76. 8% that of the base metal. The electrochemical corrosion experiment shows that the corrosion resistance of laser welded joint is significantly improved in a 3.5 wt. % NaCl solution.
基金Project supported by the National Key Research and Development Program of China(Grant No.2016YFB0402103)the Knowledge Innovation Program of the Chinese Academy of Sciences(Grant No.GJJSTD20180004)the Fund of Technical Institute of Physics and Chemistry,Chinese Academy of Sciences(Grant No.Y8A9021H11)。
文摘The influence of pumping laser pulse on the property of quasi-continuous-wave(QCW)diode-side-pumped Nd:YAG laser is investigated theoretically and experimentally.Under remaining a fixed duty cycle,the average output power increases,and the corresponding thermal focal length shorten with the increase of the pump pulse duration,which attributes to the decrease of the ratio of pulse buildup time to the pulse duration.At a pump power of 146 W,the laser output power changes from 65.1 W to 81.2 W when the pulse duration is adjusted from 150μs to 1000μs,confirming a significant enhancement of 24.7%.A laser rate equation model incorporating the amplified spontaneous emission is also utilized and numerically solved,and the simulated results agree well with the experimental data.
文摘Transparent thin layer indium tin oxide was coated on polyethylene tetraphetalate (PET) substrate by means of spin coating process and its opto-electronic properties have been investigated. The surface treated by pulse Nd-YAG laser. Pulse frequency, duration and energy were, 1000 Hz, 0.2 to 20 ms and 25 to 40 J respectively. The effect of treatment on crystallization, optical properties and bonding processes of the thin layer was investigated. The results show that ITO coated on flexible PET substrates is conductive and transparent. The sheet transparency for a 350 nm thickness in the visible range is more than 83.6%. Using Nd-YAG laser increased conductivity by a factor of 100 times and causes higher bonding performances.
基金Project supported by the National Natural Science Foundation of China （Grant Nos 60278024 and 60438020）.
文摘We first experimentally demonstrate a laser-diode end-pumped self-Q-switched and mode-locked Nd,Cr：YAG green laser with a KTP crystal as the intra-cavity frequency doubler. The device produces an average output power of 680 mW at 532 nm. The corresponding pulse width of the Q-switched envelope of the green laser is 170 ＋ 20 ns. The mode-locked pulses have a repetition rate of approximately 183 MHz and the average pulse duration is estimated to be around sub-nanosecond. It is found that the intra-cavity frequency doubling greatly improves the modulation depth and stability of the mode-locked pulses within the Q-switched envelope.
文摘Laser welding (LW) becomes one of the most economical high quality joining processes. LW offers the advantage of very controlled heat input resulting in low distortion and the ability to weld heat sensitive components. To exploit efficiently the benefits presented by LW, it is necessary to develop an integrated approach to identify and control the welding process variables in order to produce the desired weld characteristics without being forced to use the traditional and fastidious trial and error procedures. The paper presents a study of weld bead geometry characteristics prediction for laser overlap welding of low carbon galvanized steel using 3D numerical modelling and experimental validation. The temperature dependent material properties, metallurgical transformations and enthalpy method constitute the foundation of the proposed modelling approach. An adaptive 3D heat source is adopted to simulate both keyhole and conduction mode of the LW process. The simulations are performed using 3D finite element model on commercial software. The model is used to estimate the weld bead geometry characteristics for various LW parameters, such as laser power, welding speed and laser beam diameter. The calibration and validation of the 3D numerical model are based on experimental data achieved using a 3 kW Nd:Yag laser system, a structured experimental design and confirmed statistical analysis tools. The results reveal that the modelling approach can provide not only a consistent and accurate prediction of the weld characteristics under variable welding parameters and conditions but also a comprehensive and quantitative analysis of process parameters effects on the weld quality. The results show great concordance between predicted and measured values for weld bead geometry characteristics, such as depth of penetration, bead width at the top surface and bead width at the interface between sheets, with an average accuracy greater than 95%.
文摘This paper presents an experimental investigation of laser overlap welding of low carbon galvanized steel. Based on a structured experimental design using the Taguchi method, the investigation is focused on the evaluation of various laser welding parameters effects on the welds quality. Welding experiments are conducted using a 3 kW Nd:YAG laser source. The selected laser welding parameters (laser power, welding speed, laser fiber diameter, gap between sheets and sheets thickness) are combined and used to evaluate the variation of three geometrical characteristics of the weld (penetration depth, bead width at the surface and bead width at the interface). Various improved statistical tools are used to analyze the effects of welding parameters on the variation of the weld quality and to identify the possible relationship between these parameters and the geometrical characteristics of the weld. The results reveal that the reached hardness values are similar for all the experimental tests and all welding parameters are relevant to the weld quality with a relative predominance of laser power and welding speed. The effect of the gap is relatively limited. The investigation results reveal also that there are many options to consider for building an efficient welds quality prediction model. Results achieved using an artificial neural network based simplified model provide an indication of the prediction model performances.
文摘This paper presents an experimental investigation of laser welding low carbon galvanized steel in butt-joint configurations. The experimental work is focused on the effects of various laser welding parameters on the welds quality. The investigations are based on a structured experimental design using the Taguchi method. Welding experiments are conducted using a 3 kW Nd:YAG laser source. The selected laser welding parameters (laser power, welding speed, laser fiber diameter, gap between sheets and sheet thickness) are combined and used to evaluate the variation of four weld quality attributes (bead width, penetration depth, underfill and hardness) and to identify the possible relationship between welding parameters and weld physical and geometrical attributes. The effects of these parameters are studied using ANOVA to find their contributions to the variation of different weld characteristics. Plots of the main effects and the interaction effects are also used to understand the influence of the welding parameters. The results reveal that all welding parameters are relevant to bead width (BDW) and depth of penetration (DOP) with a relative predominance of laser power and welding speed. The effect of laser fiber diameter on penetration depth is insignificant. Typical gap-dependent weld shapes show that a small gap results in a narrower and deeper weld. Due to the standard sheared edge, an underfill between 5% and 10% occurs for no-gap experiments. The resulting hardness values are relatively similar for all the experimental tests.
