The formation mechanism of the amorphous Ni-Fe-P coating was studied by analysis of the forming thermodynamics, dynamics, and crystallography of the amorphous alloy. The results show that, in the initial stage of depo...The formation mechanism of the amorphous Ni-Fe-P coating was studied by analysis of the forming thermodynamics, dynamics, and crystallography of the amorphous alloy. The results show that, in the initial stage of deposition a thin 'crystal epitaxial growth' layer first forms, and then transforms to amorphous gradually. The cross section in Ni-Fe-P coatings by electrolytic etching exhibits a banded structure of alternate dark and light bands. It is proposed that the banded structure is caused by a change in the P content with thickness,which is due to alternated depletion and enrichment of [OH-] in the diffusion layer resulting from the generation and evolution of hydrogen gas. The amorphous Ni-Fe-P coating will be formed in proper composition, high nucleation rate and strongly hindered growth of the crystal nucleus. Amorphous Ni-Fe-P alloys form as islands, and grow up by layer.展开更多
The electroless deposition of Ni68-Fe10.5-P21.5 alloy has been investigated. The crystallization behavior of the deposit was comparatively studied by using differential scanning calorimetry and X-ray diffractometry. T...The electroless deposition of Ni68-Fe10.5-P21.5 alloy has been investigated. The crystallization behavior of the deposit was comparatively studied by using differential scanning calorimetry and X-ray diffractometry. The deposit transforms into a square Ni3P phase at 380. 0 ℃, then changes into a cubic FeNi3 phase at 490. 0 ℃. The microhardness, the size of the formed grains and the magnetic performance of the deposit increase with the increase of the heat treatment temperature below 500 ℃, then they decrease after this temperature. The effect of heat treatment time at 500 ℃ on the surface micromorphology, the structure and the magnetic performance of the deposit were also studied. The resuits show that with the increase of heat treatment time, the extent of crystallization of the deposit increases and the size of the formed grains becomes uniform. The results also show that the magnetic performance of the deposit under heat treatment for 40 min is maximal and then decreases with the increase of heat treatment time. The property change of the deposit is related to the crystal structure and the size of the formed grains of the deposit.展开更多
The stability of the electrodeposited amorphous Ni-Fe-P alloys was studied by DTA,DSC,XRD and improved four-ball wear tester in order to clear its applied scope.The results show that the element content has influence ...The stability of the electrodeposited amorphous Ni-Fe-P alloys was studied by DTA,DSC,XRD and improved four-ball wear tester in order to clear its applied scope.The results show that the element content has influence on the stability of amorphous Ni-Fe-P alloy,in which the crystallization temperature increases with Fe content,and the increase of P content delays the appearance of stable crystallization phases and recrystallization.There exist 6 exothermal reactions during heating the amorphous Ni69Fe8P23 alloy continuously.The activation energies of exothermal reactions at 248,303,322,350,376 and 442 ℃ are 131.5,111.6,237.8,253.6 and 238.5 kJ/mol,respectively.The amorphous Ni60Fe22P18 alloy crystallizes when the heating temperature is beyond 250 ℃.The stable crystallization phases consist of Ni(Fe)and Ni3P-type compounds Ni3P,Fe3P,(Fe,Ni)3P.The pressure and fraction have influence on the stability of amorphous alloy.Rubbing above the critical pressure crystallization will take place on the fractional surface.The crystallization phases due to pressure and fraction are different from those due to heating.It is the crystallization that increases the wear resistance of Ni-Fe-P coating under higher pressure.展开更多
The wear mechanism of amorphous Ni-Fe-P coating was discussed. The wear resistance of the amorphous Ni-Fe-P coatings was tested on a Timken wear apparatus, and the wear track of the amorphous Ni-Fe-P coatings as-depos...The wear mechanism of amorphous Ni-Fe-P coating was discussed. The wear resistance of the amorphous Ni-Fe-P coatings was tested on a Timken wear apparatus, and the wear track of the amorphous Ni-Fe-P coatings as-deposited and heated at various temperatures was observed by SEM. The results show that the wear resistance reaches a maximum value at NaHPO2·H2O concentration of 5 g/L, and heating at 400 ℃. The wear mode of the coating will change with the heating temperature increasing from pitting+plowing at 200 ℃ to pitting at 400 ℃, and to plowing at 600 ℃. The pits on the worn surface of the amorphous Ni-Fe-P coating result from the tribo-fatigue fracture. The cracks of spalling initiate at pits and propagate at certain angle with the sliding direction on surface, and then extend into sub-surface along the poor P layers or the interface between layers. Finally under repeated action of the stress in the rubbing process the cracks meet and the debris forms. The generation of the pits and spalling is related with the internal stress, brittleness and layer structure of the amorphous Ni-Fe-P coating.展开更多
采用硼酸为缓冲剂,柠檬酸钠为络合剂在碱性介质中化学沉积Ni Fe P合金.考察了工艺条件如pH、FeSO4·7H2O浓度和温度对沉积速度的影响.获得了沉积速度快,镀液稳定性好的工艺条件.采用差示扫描量热和X射线衍射研究了Ni Fe P合金的晶...采用硼酸为缓冲剂,柠檬酸钠为络合剂在碱性介质中化学沉积Ni Fe P合金.考察了工艺条件如pH、FeSO4·7H2O浓度和温度对沉积速度的影响.获得了沉积速度快,镀液稳定性好的工艺条件.采用差示扫描量热和X射线衍射研究了Ni Fe P合金的晶化行为.结果表明,镀层在镀态呈非晶结构,镀层在200.5℃晶化为亚稳的Ni Fe合金,310℃晶化为立方FeNi3合金,369.2℃晶化为四方的Ni3P,而491.3℃为继续生成FeNi3的吸热峰.展开更多
文摘The formation mechanism of the amorphous Ni-Fe-P coating was studied by analysis of the forming thermodynamics, dynamics, and crystallography of the amorphous alloy. The results show that, in the initial stage of deposition a thin 'crystal epitaxial growth' layer first forms, and then transforms to amorphous gradually. The cross section in Ni-Fe-P coatings by electrolytic etching exhibits a banded structure of alternate dark and light bands. It is proposed that the banded structure is caused by a change in the P content with thickness,which is due to alternated depletion and enrichment of [OH-] in the diffusion layer resulting from the generation and evolution of hydrogen gas. The amorphous Ni-Fe-P coating will be formed in proper composition, high nucleation rate and strongly hindered growth of the crystal nucleus. Amorphous Ni-Fe-P alloys form as islands, and grow up by layer.
文摘The electroless deposition of Ni68-Fe10.5-P21.5 alloy has been investigated. The crystallization behavior of the deposit was comparatively studied by using differential scanning calorimetry and X-ray diffractometry. The deposit transforms into a square Ni3P phase at 380. 0 ℃, then changes into a cubic FeNi3 phase at 490. 0 ℃. The microhardness, the size of the formed grains and the magnetic performance of the deposit increase with the increase of the heat treatment temperature below 500 ℃, then they decrease after this temperature. The effect of heat treatment time at 500 ℃ on the surface micromorphology, the structure and the magnetic performance of the deposit were also studied. The resuits show that with the increase of heat treatment time, the extent of crystallization of the deposit increases and the size of the formed grains becomes uniform. The results also show that the magnetic performance of the deposit under heat treatment for 40 min is maximal and then decreases with the increase of heat treatment time. The property change of the deposit is related to the crystal structure and the size of the formed grains of the deposit.
基金Project(E0410014) supported by the National Science Foundation of Fujian Province,China
文摘The stability of the electrodeposited amorphous Ni-Fe-P alloys was studied by DTA,DSC,XRD and improved four-ball wear tester in order to clear its applied scope.The results show that the element content has influence on the stability of amorphous Ni-Fe-P alloy,in which the crystallization temperature increases with Fe content,and the increase of P content delays the appearance of stable crystallization phases and recrystallization.There exist 6 exothermal reactions during heating the amorphous Ni69Fe8P23 alloy continuously.The activation energies of exothermal reactions at 248,303,322,350,376 and 442 ℃ are 131.5,111.6,237.8,253.6 and 238.5 kJ/mol,respectively.The amorphous Ni60Fe22P18 alloy crystallizes when the heating temperature is beyond 250 ℃.The stable crystallization phases consist of Ni(Fe)and Ni3P-type compounds Ni3P,Fe3P,(Fe,Ni)3P.The pressure and fraction have influence on the stability of amorphous alloy.Rubbing above the critical pressure crystallization will take place on the fractional surface.The crystallization phases due to pressure and fraction are different from those due to heating.It is the crystallization that increases the wear resistance of Ni-Fe-P coating under higher pressure.
文摘The wear mechanism of amorphous Ni-Fe-P coating was discussed. The wear resistance of the amorphous Ni-Fe-P coatings was tested on a Timken wear apparatus, and the wear track of the amorphous Ni-Fe-P coatings as-deposited and heated at various temperatures was observed by SEM. The results show that the wear resistance reaches a maximum value at NaHPO2·H2O concentration of 5 g/L, and heating at 400 ℃. The wear mode of the coating will change with the heating temperature increasing from pitting+plowing at 200 ℃ to pitting at 400 ℃, and to plowing at 600 ℃. The pits on the worn surface of the amorphous Ni-Fe-P coating result from the tribo-fatigue fracture. The cracks of spalling initiate at pits and propagate at certain angle with the sliding direction on surface, and then extend into sub-surface along the poor P layers or the interface between layers. Finally under repeated action of the stress in the rubbing process the cracks meet and the debris forms. The generation of the pits and spalling is related with the internal stress, brittleness and layer structure of the amorphous Ni-Fe-P coating.
文摘采用硼酸为缓冲剂,柠檬酸钠为络合剂在碱性介质中化学沉积Ni Fe P合金.考察了工艺条件如pH、FeSO4·7H2O浓度和温度对沉积速度的影响.获得了沉积速度快,镀液稳定性好的工艺条件.采用差示扫描量热和X射线衍射研究了Ni Fe P合金的晶化行为.结果表明,镀层在镀态呈非晶结构,镀层在200.5℃晶化为亚稳的Ni Fe合金,310℃晶化为立方FeNi3合金,369.2℃晶化为四方的Ni3P,而491.3℃为继续生成FeNi3的吸热峰.
