Satellited CoNiCrAlY–Al_(2)O_(3)feedstocks with 2wt%, 4wt%, and 6wt% oxide nanoparticles and pure CoNiCrAlY powder were deposited by the high-velocity oxy fuel process on an Inconel738 superalloy substrate. The oxida...Satellited CoNiCrAlY–Al_(2)O_(3)feedstocks with 2wt%, 4wt%, and 6wt% oxide nanoparticles and pure CoNiCrAlY powder were deposited by the high-velocity oxy fuel process on an Inconel738 superalloy substrate. The oxidation test was performed at 1050℃ for 5, 50, 100,150, 200, and 400 h. The microstructure and phase composition of powders and coatings were characterized by scanning electron microscopy and X-ray diffraction, respectively. The bonding strength of the coatings was also evaluated. The results proved that with the increase in the percentage of nanoparticles(from 2wt% to 6wt%), the amount of porosity(from 1vol% to 4.7vol%), unmelted particles, and roughness of the coatings(from 4.8 to 8.8 μm) increased, and the bonding strength decreased from 71 to 48 MPa. The thicknesses of the thermally grown oxide layer of pure and composite coatings(2wt%, 4wt%, and 6wt%) after 400 h oxidation were measured as 6.5, 5.5, 7.6, and 8.1 μm, respectively.The CoNiCrAlY–2wt% Al_(2)O_(3)coating showed the highest oxidation resistance due to the diffusion barrier effect of well-dispersed nanoparticles. The CoNiCrAlY–6wt% Al_(2)O_(3)coating had the lowest oxidation resistance due to its rough surface morphology and porous microstructure.展开更多
Introducing inorganic nanomaterials into a polymer matrix greatly improves the anticorrosion performance of epoxy coatings(EP);however,poor compatibility between the materials can limit the improvement in properties.I...Introducing inorganic nanomaterials into a polymer matrix greatly improves the anticorrosion performance of epoxy coatings(EP);however,poor compatibility between the materials can limit the improvement in properties.In this work,based on the high interface compatibility of two-dimensional(2D)Co_(2)(OH)_(2)BDC(BDC=1,4-benzenedicarboxylate)in the epoxy coating that we reported in previous work,we fabricated a 2D Co_(2)(OH)_(2)BDC-halloysite nanotube(HNT)nanocomposite have a structure consisting of alternating of nanosheets and nanotube by in situ synthesis.The nanocomposite was characterized by Fourier transform infrared spectroscopy,X-ray diffraction,and scanning electron microscopy.The mechanical and anticorrosion performance of the 2D Co_(2)(OH)_(2)BDC-HNT/EP coating was evaluated by mechanical tests and electrochemical impedance spectroscopy spectra.Compared with a conventional unreinforced epoxy coating,the 2D Co_(2)(OH)_(2)BDC-HNT/EP coating had higher mechanical strength and toughness,and the low-frequency impedance modulus of 2D Co_(2)(OH)_(2)BDC-HNT/EP coating was increased by three orders of magnitude,demonstrating the high corrosion resistance of our reinforced coating.展开更多
BNi-2/WC composite wear-resisting coating was prepared on carbon steel by the method of induction brazing.The microstructure and phase composition of the composite coating were analyzed,and the bonding strength and we...BNi-2/WC composite wear-resisting coating was prepared on carbon steel by the method of induction brazing.The microstructure and phase composition of the composite coating were analyzed,and the bonding strength and wear-resisting performance of the coating were tested.During the process of induction brazing,the tungsten carbide partially dissolves and reacts with the filler metal alloy to form NiW compound phase,which realizes the metallurgical combination of tungsten carbide and filler metal alloy.The matrix of the filler metal alloy consists of Ni solid solution and Ni_(3)B/Ni_(3)Si eutectic phase,and the metallurgical diffusion reaction occurs between the filler metal alloy and the steel matrix.The mechanical analysis results show that the self-strength of the composite coating reaches 140 MPa and the bonding strength of the filler metal alloy to the steel matrix reaches 360 MPa.The dry sand rubber wheel wear testing machine showed that the coating weight loss was only 0.2824 g,which was only 1/5 of the weight loss of 65 Mn matrix under the same conditions.展开更多
The fixing of a silane coupling agent to Zn-Ni-silica (SiO2) composite coatings was studied for the purpose of developing a coating process as an alternative to chromating. The corrosion resistance of Zn-Ni-silica com...The fixing of a silane coupling agent to Zn-Ni-silica (SiO2) composite coatings was studied for the purpose of developing a coating process as an alternative to chromating. The corrosion resistance of Zn-Ni-silica composite coatings was rem arkably improved by the silica nanoparticles in the composite, which were disper sed in the surface of this film. The silane coupling agent formed chemical bonds with the inorganic silica particles during the silane coupling treatment on the se composite coatings. The treatment suppressed the formation of white corrosion products to the same extent as chromating, as measured in salt spray tests. It is concluded that treating Zn-Ni-silica composite coatings with silane coupling agents is a viable alternative technique to chromating.展开更多
The abrasive wear characteristics of Al_2O_3/PA1010 composite coatings on thesurface of quenched and low-temperature temper steel 45 were tested on the template abrasive weartesting machine and the same uncoated steel...The abrasive wear characteristics of Al_2O_3/PA1010 composite coatings on thesurface of quenched and low-temperature temper steel 45 were tested on the template abrasive weartesting machine and the same uncoated steel 45 was used as a reference material. Experimentalresults showed that the abrasive wear resistance of Al_2O_3/PA1010 composite coatings has a goodlinear relationship with the volume fraction of Al_2O_3 particles in Al_2O_3/PA1010 compositecoatings, and the linear correlative coefficient is 0.979. Under the experimental conditions, thesize of Al_2O_3 particles (40.5-161.0 μm) has little influence on the abrasive wear resistance ofAl_2O_3/PA1010 composite coatings. By treating the surface of Al_2O_3 particles with a suitablebonding agent, the distribution of Al_2O_3 particles in matrix PA1010 is more homogeneous and thebonding state between Al_2O_3 particles and matrix PA1010 is better. Therefore, the Al_2O_3particles in Al_2O_3/PA1010 composite coatings make the Al_2O_3/PA1010 composite coatings havebetter abrasive wear resistance than PA1010 coatings. The wear resistance of Al_2O_3/PA1010composite coatings is about 45% compared with that of steel 45.展开更多
TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a ni...TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a nickel cetyltrimethylammonium bromide and hexadecylpyridinium bromide solution containing TiB2 and Dy2O3 particles. The content of codeposited TiB2 and Dy2O3 in the composite coatings was controlled by adding TiB2 and Dy2O3 particles of different concentrations into the solution, respectively. The effects of TiB2 and Dy2O3 content on microhardness, wear mass loss and friction coefficients of composite coatings were investigated. The composite coatings were characterized by X-ray diffraction （XRD）, inductively coupled plasma-atomic emission spectrometer （ICP-AES） and scanning electron microscopy （SEM） techniques. Ni-TiBE-Dy2O3 composite coatings showed higher microhardness, lower wear mass loss and friction coefficient compared with those of the pure Ni coating and Ni-TiB2 composite coatings. The wear mass loss of Ni-TiB2-Dy2O3 composite coatings was 9 and 1.57 times lower than that of the pure Ni coating and Ni-TiB2 composite coatings, respectively. The friction coefficient of pure Ni coating, Ni-TiB2 and Ni-TiB2-Dy2O3 composite coatings were 0.723, 0.815 and 0.619, respectively. Ni-TiBE-Dy2O3 composite coatings displayed the least friction coefficient among the three coatings. Dy2O3 particles in composite coatings might serve as a solid lubricant between contact surfaces to decrease the friction coefficient and abate the wear of the composite coatings. The loading-bearing capacity and the wear-reducing effect of the Dy2O3 particles were closely related to the content of Dy2O3 particles in the composite coatings.展开更多
The composite coating was prepared by thermal spray welding after making composite powder,which is composed of Ni-based self-melted alloy and AlOceramic powder including nano,sub-micron and micron powders.The influenc...The composite coating was prepared by thermal spray welding after making composite powder,which is composed of Ni-based self-melted alloy and AlOceramic powder including nano,sub-micron and micron powders.The influences of contents and sizes of AlOon the structure and wearability were investigated.The results show that the wear resistance of the coating would be increased greatly by adding AlO,but the spray weldability decreases with increasing AlOcontent.So there is an optimal content of AlOpowder.The composite coating with AlOnano or sub-micron powder of 0.5% has the best abrasive resistance,while the optimal content of AlOmicron powder is 1 %.展开更多
Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particula...Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.展开更多
To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composi...To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffraction （XRD）. The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness （50HV0.05） of the AZ3 1 B substrate, that of the composite coatings （230HV0.05） is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.展开更多
Al2O3p/Al composite coatings were prepared on the surface of AZ31 magnesium alloy by plasma spraying technology with mixed powders of Al and Al2O3. An orthogonal test containing six factors and five levels was carried...Al2O3p/Al composite coatings were prepared on the surface of AZ31 magnesium alloy by plasma spraying technology with mixed powders of Al and Al2O3. An orthogonal test containing six factors and five levels was carried out to acquire the optimum technical parameters. Mierostruetures and properties of the composite coatings were studied. The results show that the coatings consist of Al2O3 particulates distributed uniformly and Al matrix, and the interface between the particulate and matrix is continuous, compact and clean. With increasing the mass fraction of Al2O3 in the mixed powders, the volume fraction of Al2O3 in the coatings iacreases. The Al2O3p/Al composite coating with 14% Al2O3 volume fraction has more compact microstrueture and more satisfactory properties.展开更多
The high temperature oxidation resistance of RE Ni W B B 4C MoS 2 composite coating, the effects of electrodeposition conditions on the morphologies of the coating and the effect of heat treatment temperature on its h...The high temperature oxidation resistance of RE Ni W B B 4C MoS 2 composite coating, the effects of electrodeposition conditions on the morphologies of the coating and the effect of heat treatment temperature on its hardness, abrasion resistance and phase structure were investigated by using scanning electron microscope(SEM), X ray diffractometer, microhardness tester and abrasion machine. The results show that the oxidation degree of RE Ni W B B 4C MoS 2 composite coating is small when the temperature is lower than 700 ℃, but it increases sharply when the temperature is higher than 700 ℃. The hardness of RE Ni W B B 4C MoS 2 composite coating increases with increasing heat treatment temperature, it comes up to the maximum value at 400 ℃,but it decreases gradually if the temperature rises continuously. The most favourable abrasion resistance was attained after RE Ni W B B 4C MoS 2 composite coating being heat treated at 400 ℃. Without heat treating, it is mainly amorphous and partially crystallized, but wholly crystallized after being heat treated at 500 ℃. RE in the composite coating is in the form of CeO 2 and additions of CeO 2 and B 4C can enhance the thermostability of RE Ni W B B 4C MoS 2 composite coating.展开更多
Ni-ZrO2 nanocomposite coatings with monodispersed ZrO2 nanoparticles were prepared from the composite plating bath containing dispersant under DC electrodeposition condition. It is found that the morphology, orientati...Ni-ZrO2 nanocomposite coatings with monodispersed ZrO2 nanoparticles were prepared from the composite plating bath containing dispersant under DC electrodeposition condition. It is found that the morphology, orientation and hardness of the composite coating with monodispersed ZrO2 nanoparticles have lots of difference from the composite coating with agglomerated ZrO2 nanoparticles and pure nickel coating. Especially, the result of hardness shows that only a very low volume fraction (less than 1%) of monodispered ZrO2 nanoparticles in Ni-ZrO2 composite coatings will result in higher hardness of the coating. The hardness of Ni-ZrO2 nanocomposite coatings with monodispersed and agglomerated ZrO2 nanoparticles are HV 529 and HV 393, respectively. The hardness value of the former composite coatings is over 1.3 times higher than that of the later. All these composite coatings are 2 - 3 times higher than that of pure nickel plating (HV 207) prepared under the same conditions.展开更多
The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite c...The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite coating before and after heat treatment, as well as a micro-hardness tester was used to measure the micro-hardness before and after heat treatment. The results show that the entrance of nano SiO2 particles into composite coating makes the micro-hardness higher. After heat treatment, due to the obstruction to growth of Ni crystals from nano particles, the composite coating still possesses a higher micro-hardness than that of common Ni-base coating.展开更多
The morphology and corrosion behavior of Ni/Al2O3 composite coatings prepared using double-pulsed electrodepositing technique after oxidized under 800 ℃ NaCl deposit in air environment were analyzed by scanning elect...The morphology and corrosion behavior of Ni/Al2O3 composite coatings prepared using double-pulsed electrodepositing technique after oxidized under 800 ℃ NaCl deposit in air environment were analyzed by scanning electrical microscope (SEM), X-ray diffraction(XRD) and energy dispersive spectrum(EDS). The results showed that the corrosion of all composite coatings was accelerated under NaCl deposits, and the corrosion products were rather porous with poor adherence to the matrix. Al2O3 particles in the coatings can refine the grain size and improve the high temperature corrosion resistance of the coatings. Within the test scope, the more Al2O3 particles in the coatings, the lower corrosion rates could be obtained, and the corrosion mechanism was also discussed.展开更多
A new hardfacing process, reactive braze coating process (RBCC) was studied, and (TiC+Cr_3C_2)/Fe composite coatings were prepared by RBCC using carbon, Cr_3C_2, iron, ferrochromium and titanium powder as the raw mate...A new hardfacing process, reactive braze coating process (RBCC) was studied, and (TiC+Cr_3C_2)/Fe composite coatings were prepared by RBCC using carbon, Cr_3C_2, iron, ferrochromium and titanium powder as the raw materials in vacuum braze furnace. The results show that TiC is in-situ synthesized in the coatings. The methods of introducing Cr_3C_2 have great effects on the distribution of TiC. Adding Cr_3C_2 directly to the raw materials for coatings, fine TiC particles aggregate into discoids parallel to the coating surface, whereas, in-situ synthesizing Cr_3C_2 in coatings, the aggregations of TiC are lumpish. During braze coating, Cr_3C_2 particles directly added dissolve and precipitate to become needle-shaped. The coatings have an even and smooth surface and are combined with their mild steel substrates by a metallurgical bonding.展开更多
Ti-Ni-Mo-Si composite coating was fabricated on mild steel by reactive braze coating process with Ti61. 9Ni24. 6Si4. 411409.1 （ wt. % ） powders as the raw materials. Microstr^cture of the coating was characterized b...Ti-Ni-Mo-Si composite coating was fabricated on mild steel by reactive braze coating process with Ti61. 9Ni24. 6Si4. 411409.1 （ wt. % ） powders as the raw materials. Microstr^cture of the coating was characterized by optical microscopy, scanning electron microscopy, X-ray diffraction and energy dispersive spectroscopy and micro-hardness tester. Results indicate that the Ti-Ni-Mo-Si composite coating is metallurgically bonded to the mild steel substrate and has high hardness. The microstructure of the coating consists of the reinforcement of Ti5 Si3 and Mo9 Ti4 particles and the matrix of eutectic NiTi2. Due to the poor wettability of NiTi2 liquid at low temperature, TisSi3 and Mo9 Ti4 do not uniformly distribute in the NiTi2 matrix.展开更多
In this study, a poly（ether block amide） （Pebax 1657） composite membrane applied for COa capture was prepared by coating Pebax 1657 solution on polyacrylonitrile （PAN） ultrafiltration membrane. Ethanol/water mix...In this study, a poly（ether block amide） （Pebax 1657） composite membrane applied for COa capture was prepared by coating Pebax 1657 solution on polyacrylonitrile （PAN） ultrafiltration membrane. Ethanol/water mixture was used as the solvent of Pebax and the effects of ethanol/water mass ratios and Pebax concentration on the permeation properties of composite membrane were studied. To enhance the com- posite membrane permeance, the gutter layer, made from reactive amino silicone crosslinking with potydimethylsiloxane （PDMS）, was de- signed. The influence of crosslinldng degree of the gutter layer on membrane performance was investigated. As a result, a Pebardamino- PDMS/PAN multilayer membrane with hexane resistance was developed, showing CO2 permeance of 350 GPU and CO2/N2 selectivity over 50. The blend of polyethylene glycol dimethyl ether （PEG-DME） with Pebax as coating material was studied to further improve the membrane performance. After being combined with PEG-DME additive, CO2 permeance of the final Pebax-PEG-DME/amino-PDMS/PAN composite membrane reached 400 GPU above with CO2/Na selectivity over 65.展开更多
文摘Satellited CoNiCrAlY–Al_(2)O_(3)feedstocks with 2wt%, 4wt%, and 6wt% oxide nanoparticles and pure CoNiCrAlY powder were deposited by the high-velocity oxy fuel process on an Inconel738 superalloy substrate. The oxidation test was performed at 1050℃ for 5, 50, 100,150, 200, and 400 h. The microstructure and phase composition of powders and coatings were characterized by scanning electron microscopy and X-ray diffraction, respectively. The bonding strength of the coatings was also evaluated. The results proved that with the increase in the percentage of nanoparticles(from 2wt% to 6wt%), the amount of porosity(from 1vol% to 4.7vol%), unmelted particles, and roughness of the coatings(from 4.8 to 8.8 μm) increased, and the bonding strength decreased from 71 to 48 MPa. The thicknesses of the thermally grown oxide layer of pure and composite coatings(2wt%, 4wt%, and 6wt%) after 400 h oxidation were measured as 6.5, 5.5, 7.6, and 8.1 μm, respectively.The CoNiCrAlY–2wt% Al_(2)O_(3)coating showed the highest oxidation resistance due to the diffusion barrier effect of well-dispersed nanoparticles. The CoNiCrAlY–6wt% Al_(2)O_(3)coating had the lowest oxidation resistance due to its rough surface morphology and porous microstructure.
文摘Introducing inorganic nanomaterials into a polymer matrix greatly improves the anticorrosion performance of epoxy coatings(EP);however,poor compatibility between the materials can limit the improvement in properties.In this work,based on the high interface compatibility of two-dimensional(2D)Co_(2)(OH)_(2)BDC(BDC=1,4-benzenedicarboxylate)in the epoxy coating that we reported in previous work,we fabricated a 2D Co_(2)(OH)_(2)BDC-halloysite nanotube(HNT)nanocomposite have a structure consisting of alternating of nanosheets and nanotube by in situ synthesis.The nanocomposite was characterized by Fourier transform infrared spectroscopy,X-ray diffraction,and scanning electron microscopy.The mechanical and anticorrosion performance of the 2D Co_(2)(OH)_(2)BDC-HNT/EP coating was evaluated by mechanical tests and electrochemical impedance spectroscopy spectra.Compared with a conventional unreinforced epoxy coating,the 2D Co_(2)(OH)_(2)BDC-HNT/EP coating had higher mechanical strength and toughness,and the low-frequency impedance modulus of 2D Co_(2)(OH)_(2)BDC-HNT/EP coating was increased by three orders of magnitude,demonstrating the high corrosion resistance of our reinforced coating.
基金supported by the National Natural Science Foundation of China(Grant No.U2004186).
文摘BNi-2/WC composite wear-resisting coating was prepared on carbon steel by the method of induction brazing.The microstructure and phase composition of the composite coating were analyzed,and the bonding strength and wear-resisting performance of the coating were tested.During the process of induction brazing,the tungsten carbide partially dissolves and reacts with the filler metal alloy to form NiW compound phase,which realizes the metallurgical combination of tungsten carbide and filler metal alloy.The matrix of the filler metal alloy consists of Ni solid solution and Ni_(3)B/Ni_(3)Si eutectic phase,and the metallurgical diffusion reaction occurs between the filler metal alloy and the steel matrix.The mechanical analysis results show that the self-strength of the composite coating reaches 140 MPa and the bonding strength of the filler metal alloy to the steel matrix reaches 360 MPa.The dry sand rubber wheel wear testing machine showed that the coating weight loss was only 0.2824 g,which was only 1/5 of the weight loss of 65 Mn matrix under the same conditions.
文摘The fixing of a silane coupling agent to Zn-Ni-silica (SiO2) composite coatings was studied for the purpose of developing a coating process as an alternative to chromating. The corrosion resistance of Zn-Ni-silica composite coatings was rem arkably improved by the silica nanoparticles in the composite, which were disper sed in the surface of this film. The silane coupling agent formed chemical bonds with the inorganic silica particles during the silane coupling treatment on the se composite coatings. The treatment suppressed the formation of white corrosion products to the same extent as chromating, as measured in salt spray tests. It is concluded that treating Zn-Ni-silica composite coatings with silane coupling agents is a viable alternative technique to chromating.
文摘The abrasive wear characteristics of Al_2O_3/PA1010 composite coatings on thesurface of quenched and low-temperature temper steel 45 were tested on the template abrasive weartesting machine and the same uncoated steel 45 was used as a reference material. Experimentalresults showed that the abrasive wear resistance of Al_2O_3/PA1010 composite coatings has a goodlinear relationship with the volume fraction of Al_2O_3 particles in Al_2O_3/PA1010 compositecoatings, and the linear correlative coefficient is 0.979. Under the experimental conditions, thesize of Al_2O_3 particles (40.5-161.0 μm) has little influence on the abrasive wear resistance ofAl_2O_3/PA1010 composite coatings. By treating the surface of Al_2O_3 particles with a suitablebonding agent, the distribution of Al_2O_3 particles in matrix PA1010 is more homogeneous and thebonding state between Al_2O_3 particles and matrix PA1010 is better. Therefore, the Al_2O_3particles in Al_2O_3/PA1010 composite coatings make the Al_2O_3/PA1010 composite coatings havebetter abrasive wear resistance than PA1010 coatings. The wear resistance of Al_2O_3/PA1010composite coatings is about 45% compared with that of steel 45.
基金supported by the Science Technology Foundation of Shanghai (072305113)the Program for Professor of Special Appointment (Eastern Scholar) at Shanghai Institutions of Higher Learning and Science Technology Foundation of Shanghai Institute of Technology (KJ2008-07)
文摘TiB2 and Dy2O3 were used as codeposited particles in the preparation of Ni-TiB2-Dy2O3 composite coatings to improve its performance. Ni-TiB2-Dy2O3 composite coatings were prepared by electrodeposition method with a nickel cetyltrimethylammonium bromide and hexadecylpyridinium bromide solution containing TiB2 and Dy2O3 particles. The content of codeposited TiB2 and Dy2O3 in the composite coatings was controlled by adding TiB2 and Dy2O3 particles of different concentrations into the solution, respectively. The effects of TiB2 and Dy2O3 content on microhardness, wear mass loss and friction coefficients of composite coatings were investigated. The composite coatings were characterized by X-ray diffraction （XRD）, inductively coupled plasma-atomic emission spectrometer （ICP-AES） and scanning electron microscopy （SEM） techniques. Ni-TiBE-Dy2O3 composite coatings showed higher microhardness, lower wear mass loss and friction coefficient compared with those of the pure Ni coating and Ni-TiB2 composite coatings. The wear mass loss of Ni-TiB2-Dy2O3 composite coatings was 9 and 1.57 times lower than that of the pure Ni coating and Ni-TiB2 composite coatings, respectively. The friction coefficient of pure Ni coating, Ni-TiB2 and Ni-TiB2-Dy2O3 composite coatings were 0.723, 0.815 and 0.619, respectively. Ni-TiBE-Dy2O3 composite coatings displayed the least friction coefficient among the three coatings. Dy2O3 particles in composite coatings might serve as a solid lubricant between contact surfaces to decrease the friction coefficient and abate the wear of the composite coatings. The loading-bearing capacity and the wear-reducing effect of the Dy2O3 particles were closely related to the content of Dy2O3 particles in the composite coatings.
基金Item Sponsored by Provincial Natural Science Foundation of Jiangsu of China(BK2000012)
文摘The composite coating was prepared by thermal spray welding after making composite powder,which is composed of Ni-based self-melted alloy and AlOceramic powder including nano,sub-micron and micron powders.The influences of contents and sizes of AlOon the structure and wearability were investigated.The results show that the wear resistance of the coating would be increased greatly by adding AlO,but the spray weldability decreases with increasing AlOcontent.So there is an optimal content of AlOpowder.The composite coating with AlOnano or sub-micron powder of 0.5% has the best abrasive resistance,while the optimal content of AlOmicron powder is 1 %.
基金the National Natural Science Foundation of China (No50635030)the National Basic Research of China (No2007CB616913)the Program for New Century Excellent Talents in University (2005)
文摘Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.
基金Funded by the national Natural Science Foundation of China (No. 51075293)the Foundation for Development of Science and Technology of Taiyuan University of Technology,China(No.K201014)
文摘To improve the wear resistance and corrosion resistance of magnesium alloys, a 5 kW continuous wave CO2 laser was used to investigate the laser surface cladding on AZ31 B magnesium alloys with Al-Si/Al2O3-TiO2 composite powders. A detailed microstructure, chemical composition, and phase analysis of the composite coatings were studied by scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and X-ray diffraction （XRD）. The laser cladding shows good metallurgical bonding with the substrate. The composite coatings are composed of Mgl7Al12, Al3Mg2, Mg2Si, Al2O3, and TiO2 phases. Compared to the average microhardness （50HV0.05） of the AZ3 1 B substrate, that of the composite coatings （230HV0.05） is improved significantly. The wear resistances of the surface layers were evaluated in detail. The results demonstrate that the wear resistances of the laser surface-modified samples are considerably improved compared to the substrate. It also show that the composite coatings exhibit better corrosion resistance than that of the substrate in 3.5wt% NaCI solution.
基金This research was supported by Jilin Province Science Foundation （No. 20090552）.
文摘Al2O3p/Al composite coatings were prepared on the surface of AZ31 magnesium alloy by plasma spraying technology with mixed powders of Al and Al2O3. An orthogonal test containing six factors and five levels was carried out to acquire the optimum technical parameters. Mierostruetures and properties of the composite coatings were studied. The results show that the coatings consist of Al2O3 particulates distributed uniformly and Al matrix, and the interface between the particulate and matrix is continuous, compact and clean. With increasing the mass fraction of Al2O3 in the mixed powders, the volume fraction of Al2O3 in the coatings iacreases. The Al2O3p/Al composite coating with 14% Al2O3 volume fraction has more compact microstrueture and more satisfactory properties.
文摘The high temperature oxidation resistance of RE Ni W B B 4C MoS 2 composite coating, the effects of electrodeposition conditions on the morphologies of the coating and the effect of heat treatment temperature on its hardness, abrasion resistance and phase structure were investigated by using scanning electron microscope(SEM), X ray diffractometer, microhardness tester and abrasion machine. The results show that the oxidation degree of RE Ni W B B 4C MoS 2 composite coating is small when the temperature is lower than 700 ℃, but it increases sharply when the temperature is higher than 700 ℃. The hardness of RE Ni W B B 4C MoS 2 composite coating increases with increasing heat treatment temperature, it comes up to the maximum value at 400 ℃,but it decreases gradually if the temperature rises continuously. The most favourable abrasion resistance was attained after RE Ni W B B 4C MoS 2 composite coating being heat treated at 400 ℃. Without heat treating, it is mainly amorphous and partially crystallized, but wholly crystallized after being heat treated at 500 ℃. RE in the composite coating is in the form of CeO 2 and additions of CeO 2 and B 4C can enhance the thermostability of RE Ni W B B 4C MoS 2 composite coating.
文摘Ni-ZrO2 nanocomposite coatings with monodispersed ZrO2 nanoparticles were prepared from the composite plating bath containing dispersant under DC electrodeposition condition. It is found that the morphology, orientation and hardness of the composite coating with monodispersed ZrO2 nanoparticles have lots of difference from the composite coating with agglomerated ZrO2 nanoparticles and pure nickel coating. Especially, the result of hardness shows that only a very low volume fraction (less than 1%) of monodispered ZrO2 nanoparticles in Ni-ZrO2 composite coatings will result in higher hardness of the coating. The hardness of Ni-ZrO2 nanocomposite coatings with monodispersed and agglomerated ZrO2 nanoparticles are HV 529 and HV 393, respectively. The hardness value of the former composite coatings is over 1.3 times higher than that of the later. All these composite coatings are 2 - 3 times higher than that of pure nickel plating (HV 207) prepared under the same conditions.
基金Project(50235030) supported by the National Natural Science Foundation of China Project(G1999065009) supported by the National Basic Research Program of China Project(2003AA331130) supported by the Hi-tech Research and Development Program of China
文摘The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite coating before and after heat treatment, as well as a micro-hardness tester was used to measure the micro-hardness before and after heat treatment. The results show that the entrance of nano SiO2 particles into composite coating makes the micro-hardness higher. After heat treatment, due to the obstruction to growth of Ni crystals from nano particles, the composite coating still possesses a higher micro-hardness than that of common Ni-base coating.
文摘The morphology and corrosion behavior of Ni/Al2O3 composite coatings prepared using double-pulsed electrodepositing technique after oxidized under 800 ℃ NaCl deposit in air environment were analyzed by scanning electrical microscope (SEM), X-ray diffraction(XRD) and energy dispersive spectrum(EDS). The results showed that the corrosion of all composite coatings was accelerated under NaCl deposits, and the corrosion products were rather porous with poor adherence to the matrix. Al2O3 particles in the coatings can refine the grain size and improve the high temperature corrosion resistance of the coatings. Within the test scope, the more Al2O3 particles in the coatings, the lower corrosion rates could be obtained, and the corrosion mechanism was also discussed.
文摘A new hardfacing process, reactive braze coating process (RBCC) was studied, and (TiC+Cr_3C_2)/Fe composite coatings were prepared by RBCC using carbon, Cr_3C_2, iron, ferrochromium and titanium powder as the raw materials in vacuum braze furnace. The results show that TiC is in-situ synthesized in the coatings. The methods of introducing Cr_3C_2 have great effects on the distribution of TiC. Adding Cr_3C_2 directly to the raw materials for coatings, fine TiC particles aggregate into discoids parallel to the coating surface, whereas, in-situ synthesizing Cr_3C_2 in coatings, the aggregations of TiC are lumpish. During braze coating, Cr_3C_2 particles directly added dissolve and precipitate to become needle-shaped. The coatings have an even and smooth surface and are combined with their mild steel substrates by a metallurgical bonding.
文摘Ti-Ni-Mo-Si composite coating was fabricated on mild steel by reactive braze coating process with Ti61. 9Ni24. 6Si4. 411409.1 （ wt. % ） powders as the raw materials. Microstr^cture of the coating was characterized by optical microscopy, scanning electron microscopy, X-ray diffraction and energy dispersive spectroscopy and micro-hardness tester. Results indicate that the Ti-Ni-Mo-Si composite coating is metallurgically bonded to the mild steel substrate and has high hardness. The microstructure of the coating consists of the reinforcement of Ti5 Si3 and Mo9 Ti4 particles and the matrix of eutectic NiTi2. Due to the poor wettability of NiTi2 liquid at low temperature, TisSi3 and Mo9 Ti4 do not uniformly distribute in the NiTi2 matrix.
文摘In this study, a poly（ether block amide） （Pebax 1657） composite membrane applied for COa capture was prepared by coating Pebax 1657 solution on polyacrylonitrile （PAN） ultrafiltration membrane. Ethanol/water mixture was used as the solvent of Pebax and the effects of ethanol/water mass ratios and Pebax concentration on the permeation properties of composite membrane were studied. To enhance the com- posite membrane permeance, the gutter layer, made from reactive amino silicone crosslinking with potydimethylsiloxane （PDMS）, was de- signed. The influence of crosslinldng degree of the gutter layer on membrane performance was investigated. As a result, a Pebardamino- PDMS/PAN multilayer membrane with hexane resistance was developed, showing CO2 permeance of 350 GPU and CO2/N2 selectivity over 50. The blend of polyethylene glycol dimethyl ether （PEG-DME） with Pebax as coating material was studied to further improve the membrane performance. After being combined with PEG-DME additive, CO2 permeance of the final Pebax-PEG-DME/amino-PDMS/PAN composite membrane reached 400 GPU above with CO2/Na selectivity over 65.
