The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to...The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to carburization of the two oxide films were compared using 25Cr20Ni alloy tubes with an inner diameter of 10 mm and a length of 850 mm in a bench scale naphtha steam pyrolysis unit.The oxidation kinetics followed a parabolic law in an air-H2O atmosphere and a logarithm law in a H2-H2O atmosphere in the steady-state stage.The oxide film grown in the air-H2O atmosphere had cracks where the elements Fe and Ni were enriched and the un-cracked area was covered with octahedral-shaped MnCr2O4 spinels and Cr1.3Fe0.7O3 oxide clusters,while the oxide film grown in the H2-H2O atmosphere was intact and completely covered with dense standing blade MnCr2O4 spinels.In the pyrolysis tests,the anti-coking performance and resistance to carburization of the oxide film grown in the H2-H2O atmosphere were far better than that in the air-H2O atmosphere.The mass of coke formed in the oxide film grown in the H2-H2O atmosphere was less than 10％ of that in the air-H2O atmosphere.The Cr1.3Fe0.7O3 oxide clusters converted into Cr23C6 carbides and the cracks were filled with carbon in the oxide film grown in the air-H2O atmosphere after repeated coking and decoking tests,while the dense standing blade MnCr2O4 spinels remained unchanged in the oxide film grown in the H2-H2O atmosphere.The ethylene,propylene and butadiene yields in the pyrolysis tests were almost the same for the two oxide films.展开更多
The influence of Ce addition on the oxidation behavior of 25Cr20Ni alloy at 950 oC under low oxygen partial pressure was inves-tigated. The oxidized samples were characterized by using X-ray diffraction （XRD）, scann...The influence of Ce addition on the oxidation behavior of 25Cr20Ni alloy at 950 oC under low oxygen partial pressure was inves-tigated. The oxidized samples were characterized by using X-ray diffraction （XRD）, scanning electron microscopy （SEM）, energy dispersive X-ray spectroscopy （EDS）, and scratch tester to obtain the oxide phases, morphology, thickness, composition and adhesion property of the oxide scales. The experiment results indicated that a small amount of Ce addition （0.02 wt.% or 0.05 wt.%） promoted oxidation resistance and inhibited the growth of the needlelike oxide. The Ce addition also decreased the formation of MnCr2O4 but promoted the SiO2 formation un-derneath the Cr2O3, which largely contributed to the improvement of oxide scale spallation resistance. For the sample with 0.3 wt.% Ce addi-tion, the oxidation rate significantly increased and the spallation resistance of the oxide scale decreased.展开更多
基金financially supported by the scientific research project of China Petroleum and Chemical Corporation(No.409075)
文摘The oxidation kinetics,surface morphology and phase structure of oxide films grown on 25Cr20Ni alloy in air-H2O and H2-H2O atmospheres at 900 ℃ for 20 h were investigated.The anti-coking performance and resistance to carburization of the two oxide films were compared using 25Cr20Ni alloy tubes with an inner diameter of 10 mm and a length of 850 mm in a bench scale naphtha steam pyrolysis unit.The oxidation kinetics followed a parabolic law in an air-H2O atmosphere and a logarithm law in a H2-H2O atmosphere in the steady-state stage.The oxide film grown in the air-H2O atmosphere had cracks where the elements Fe and Ni were enriched and the un-cracked area was covered with octahedral-shaped MnCr2O4 spinels and Cr1.3Fe0.7O3 oxide clusters,while the oxide film grown in the H2-H2O atmosphere was intact and completely covered with dense standing blade MnCr2O4 spinels.In the pyrolysis tests,the anti-coking performance and resistance to carburization of the oxide film grown in the H2-H2O atmosphere were far better than that in the air-H2O atmosphere.The mass of coke formed in the oxide film grown in the H2-H2O atmosphere was less than 10％ of that in the air-H2O atmosphere.The Cr1.3Fe0.7O3 oxide clusters converted into Cr23C6 carbides and the cracks were filled with carbon in the oxide film grown in the air-H2O atmosphere after repeated coking and decoking tests,while the dense standing blade MnCr2O4 spinels remained unchanged in the oxide film grown in the H2-H2O atmosphere.The ethylene,propylene and butadiene yields in the pyrolysis tests were almost the same for the two oxide films.
基金supported by the Basic Research Program of the State Key Laboratory of Heavy Oil Processing (200809),China University of Petroleum, Beijing, China
文摘The influence of Ce addition on the oxidation behavior of 25Cr20Ni alloy at 950 oC under low oxygen partial pressure was inves-tigated. The oxidized samples were characterized by using X-ray diffraction （XRD）, scanning electron microscopy （SEM）, energy dispersive X-ray spectroscopy （EDS）, and scratch tester to obtain the oxide phases, morphology, thickness, composition and adhesion property of the oxide scales. The experiment results indicated that a small amount of Ce addition （0.02 wt.% or 0.05 wt.%） promoted oxidation resistance and inhibited the growth of the needlelike oxide. The Ce addition also decreased the formation of MnCr2O4 but promoted the SiO2 formation un-derneath the Cr2O3, which largely contributed to the improvement of oxide scale spallation resistance. For the sample with 0.3 wt.% Ce addi-tion, the oxidation rate significantly increased and the spallation resistance of the oxide scale decreased.
