Influence of Recycled Concrete Fine Powder on Durability of Cement Mortar

In this paper,the durability of cement mortar prepared with a recycled-concrete fine powder(RFP)was examined;including the analysis of a variety of aspects,such as the carbonization,sulfate attack and chloride ion erosion resistance.The results indicate that the influence of RFP on these three aspects is different.The carbonization depth after 30 days and the chloride diffusion coefficient of mortar containing 10%RFP decreased by 13.3%and 28.19%.With a further increase in the RFP content,interconnected pores formed between the RFP particles,leading to an acceleration of the penetration rate of CO_(2)and Cl^(−).When the RFP content was less than 50%,the corrosion resistance coefficient of the compressive strength of the mortar was 0.84-1.05 after 90 days of sulfate attack.But the expansion and cracking of the mortar was effectively alleviated due to decrease of the gypsum production.Scanning electron microscope(SEM)analysis has confirmed that 10%RFP contributes to the formation of a dense microstructure in the cement mortar.

Self-compacting Concrete-filled Steel Tubes Prepared from Manufactured Sand with a High Content of Limestone Fines

To meet the requirements of construction of concretes filled in the steel tube arches,a C60 grade micro-expansive self-compacting concrete （SCC） was prepared from manufactured sand （MS）.The utilization of MS with a high content of quarry limestone fines was dealed for SCC applications.The workability,compressive and splitting strength,modulus of elasticity,restrained expansion and chloride ion permeability as well as freeze-thaw resistance of three MS-SCC mixes with fines content of 3%,7% and 10% were tested and compared with those of the natural sand （NS）-SCC mix.The experimental results indicate that the performances of the C60 MS-SCC with fines content of 7% are excellent and compared favorably with those of C60 NS-SCC.

Recycling of End of Life Concrete Fines into Hardened Cement and Clean Sand

One of the massive by-products of concrete to concrete recycling is the crushed concrete fines, that is often 0 - 4mm. Although the construction sector is to some extent familiar with the utilization of the recycled coarse fraction (>4 mm), at present there is no high-quality application for fines due to its moisturized and contaminated nature. Here we present an effective recycling process on lab scale to separate the cementitious powder from the sandy part in the crushed concrete fines and deliver attractive products with the minimum amount of contaminants. For this study, a lab scale Heating-Air classification system was designed and constructed. A combination of heat and air classification, resulted in a proper separation of finer fraction (0 - 0.250 mm), from coarser fractions. Heating of the materials was followed by ball milling to enhance the liberation of the cementitious fraction. Experiments were carried out at different heating temperatures and milling durations. Experimental results show that by heating the materials to 500℃ for 30 seconds, the required time of ball milling is diminished by a factor of three and the quality of the recycling products satisfies well the market demand. In addition, the removal of contaminants is complete at 500℃. The amount of CaO in the recovered finer fraction from the recycling process is comparable with the amount of CaO in low-quality limestone. By using this fraction in the cement kiln as the replacement of limestone, the release of the chemically bound CO2 could be reduced by a factor of three.

Effect of waste concrete with different strength on mechanical properties of recycled fine aggregate mortar

The influence of source concrete (SC) with different compression strengths on the workability and mechanical properties of recycled mortar made with river sand substituted by 100% fine recycled concrete aggregates (FRCA) is experimentally investigated. The basic physical performance test shows that with the increase in SC strength, FRCA exhibit lower water absorption and crushing index, meanwhile keeping higher densities. Mechanical property tests, including compressive strength, flexural strength and uniaxial compressive stress-strain tests, show that compressive strength,flexural strength and elasticity modulus of recycled sand mortars increase roughly with the increase in SC strength. The proposed mixture design method demonstrates that all of the components can be kept as the same as those in natural mortar mixture design and FRCA must be pre-wetted before making mortar mixture. Meanwhile, the reuse of higher strength SC can ensure that recycled mortar mixtures are able to achieve similar mechanical performance when compared to natural mortar designs.

Mechanical Behavior Based on Aggregates Microstructure of Ultra-high Performance Concrete

We developed ultra-high performance concrete(UHPC)incorporating mullite sand and brown corundum sand(BCS),and the quartz sand UHPC was utilized to prepare for comparison.The properties of compressive strength,elastic modulus,ultrasonic pulse velocity,flexural strength,and toughness were investigated.Scanning electron microscopy and nanoindentation were also conducted to reveal the underlying mechanisms affecting macroscopic performance.Due to the superior interface bonding properties between mullite sand and matrix,the compressive strength and flexural toughness of UHPC have been significantly improved.Mullite sand and BCS aggregates have higher stiffness than quartz sand,contributing to the excellent elastic modulus exhibited by UHPC.The stiffness and volume of aggregates have a more significant impact on the elastic modulus of UHPC than interface performance,and the latter contributes more to the strength of UHPC.This study will provide a reference for developing UHPC with superior elastic modulus for structural engineering.

Strength and Chloride Diffusion Behaviour of Three Generations of Repeated Recycled Fine Aggregate Concrete

The feasibility of using different generations of recycled fine aggregate（RFA） in structural concrete in a chloride environment was evaluated by studying the performance of the RFA and the corresponding concrete. The different generations of RFA were recycled by following the cycle of ‘concrete-waste concrete-fine aggregate-concrete＇. The properties of three generations of repeatedly recycled fine aggregate（RRFA） were systematically investigated, and we focused on the compressive strength and splitting tensile strength and chloride ion permeability of the related structural concretes with 25%, 75%, and 100% replacement of natural fine aggregates with RFA. The results indicated that the quality of RRFA presents a trend of slow deterioration, but the overall performance of all RRFA still fulfils the quality requirements of recycled fine aggregate for structural concrete. All RRFA concretes achieved the target compressive strength of 40 MPa after 28 days except for the second generation of the recycled aggregate concrete and the third generation of the recycled aggregate concrete with 100% replacement, and all the concrete mixes achieved the target compressive strength after 90 days. The insights obtained in this study demonstrate the feasibility of using at least three generations of RRFA for the production of normal structural concrete with a design service life of 100 years in a chloride environment.

A Study on the Effect of Low Calcium Ultra-fine Fly Ash as a Partial Sustainable Supplementary Material to Cement in Self-compacting Concrete

The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh state,as well as their compressive strength at various ages.Microstructure(SEM and XRD)of blended SCC systems were studied.Also,the thermogravimetry behavior of blended SCC specimens were researched.According to the evaluated results,incorporating up to 20%UFFA into fresh concrete improved its performance due to its engineered fine particle size and spherical geometry,both of which contribute to the enhancement of characteristics.Blends of 25%and 30%of UFFA show effect on the water-binder ratio and chemical enhancer dosage,resulting in a loss of homogeneity in fresh SCC systems.The reduced particle size,increased amorphous content,and increased surface area all contribute to the pozzolanic reactivity of the early and later ages,resulting in denser packing and thus an increase in compressive strength.The experimental results indicate that UFFA enhances the properties of SCC in both its fresh and hardened states,which can be attributed to the particles’fineness and their relative effect on SCC.

Mathematical models for properties of mortars with admixtures and recycled fine aggregates from demolished concretes

In order to expand the engineering application of recycle aggregate mortars （RAM） with aggregates from demolished concretes, the models for the properties of RAM and the replacement rate of these recycled fine aggregates were proposed. First, different kinds of mathematical models for the basic properties （compressive strength, water retention rate, and consistency loss） of RAM with two kinds of admixtures, thickening powders （TP） and self-made powdery admixtures （SSCT） designed for RAM, and the replacement rates were established, while the average relative errors and relative standard errors of these models were calculated. Additionally, the models and their error analyses for the curves of drying shrinkage and curing time of RAM ＋ SSCT at different replacement rates were put forward. The results show that polynomial functions should be used to calculate the basic properties of RAM ＋ TP and RAM ＋ SSCT at different replacement rates. In addition, polynonfial functions are the most optimal models for the sharp shrinkage sections in the curves of drying shrinkage-curing time of RAM ＋ SSCT, while exponential functions should be used as the models for the slow shrinkage sections and steady shrinkage sections.

Influence of Recycling Waste Glass as Fine Aggregate on the Concrete Properties

Recent years have witnessed an increase in the quantity of waste glass(WG)across the globe.Replacing the fine aggregate with WG is one of the steps toward preserving the natural resources of the environment and creating low-cost concrete.The present study is concerned with replacing fine aggregates with glass powder(GP)at(0%,15%,30%,and 50%).It has studied the fresh and hardened properties(compressive strength,tensile strength,hardened density,and slump)for all the mentioned percent replacements.The findings have shown that all mixtures containing GP gave acceptable slump results within the design limits(2–5 cm)according to ACI standard 211.1.It has been observed that increasing the proportion of GP led to a decrease in the weight of concrete.Lastly,replacing GP with sand by 30%has led to an increase in the compressive strength by about 2.4%and 12.45%,and the tensile strength by about 2.5%and 26.54%at 7-and 28-d,respectively in comparison to normal concrete.

Basic Properties of Concrete Incorporating Recycled Ceramic Aggregate and Ultra-fine Sand

Recycled ceramic mixed sand（RCMS） was obtained by partially replacing ultra-fine sand with recycled ceramic coarse sand（RCCS）. The effects of RCCS replacement rate on the apparent density, workability, compressive strength and splitting tensile strength of recycled ceramic concrete（RCC） were investigated. In addition, the relationship between the water-cement ratio and compressive strength of RCC was also studied. The experimental results indicate that the reusing of recycled ceramic aggregate can improve the cohesiveness and water retentiveness of fresh concrete and benefit the mechanical properties development. When the RCCS replacement rate is not less than 40%, the mechanical properties of RCC are superior to those of the reference concrete. Moreover, when recycled ceramic medium sand was completely used as fine aggregate, the maximum increase in both compressive strength and splitting tensile strength were obtained, comparing with those of reference concrete, the increment ratio was 19.85% and 32.73%, respectively. The microscopic analysis shows that the using of recycled ceramic aggregate can meliorate distinctly the structure of the interfacial transition zone（ITZ） and increase the compaction degree of cement paste. Furthermore, an expression of the compressive strength of RCC and the cement-water ratio is regressed and gains a good linear relativity. It is an effective way to recycle waste ceramic, and the consumption of recycled ceramic aggregate could reach from 26.9% to 47.6% of the total weight of aggregate in producing concrete.

The Corrosion Fatigue Properties of High Performance Concrete

With the loading test equipment of corrosion fatigue specially designed, the corrosion fatigue characteristics of high performance concrete (HPC) withstanding the interaction of third point fatigue loading and Na_2SO_4 solution were investigated and analyzed. The experimental results indicate that water-binder ratio evidently influences the corrosion fatigue characteristics of HPC, and a moderate quantitative fine mineral admixture enhances the corrosion fatigue resistance of HPC. The effect is more significant when fly ash and silica fume are added.

Preparation of Reactive Powder Concrete Using Fly Ash and Steel Slag Powder

To decrease the cement and SF content of RPC by using ultra-fine fly ash （UFFA） and steel slag powder （SS）, the effect of these mineral admixtures on compressive strength of RPC were investigated. The experimental results indicate that the utilization of UFFA and SS in RPC is feasible and has prominent mechanical performance. The microstructure analysis （SEM and TG-DTG-DSC） demonstrated that the excellent mechanical properties of RPC containing SS and UFFA were mainly attributed to the sequential hydration filling effect of the compound system.

Experimental Study on Friction Coefficient Between Concrete and the Top Surface of Rubble Mound Foundation

Experimental studies on the friction coefficient between concrete and the top surface of a rubble mound foundation in China are reviewed. Through comparison of different test results, the development of this research is comprehensively analyzed. An experiment is carried out in the condition similar to prototype. The process curve of friction coefficient with the test block sliding is analyzed and a standard for determination of the friction coefficient is defined. The variation features of the friction coefficient are analyzed on the basis of the present experimental results and other studies in China. It is shown that the friction coefficient between concrete and the top surface of a rubble mound foundation decreases with the increase of the foundation pressure, and the friction coefficient for a very fine leveling bed is smaller than that for a fine leveling bed.

Study on the Durability of Recycled Powder Concrete against Sulfate Attack under Partial Immersion Condition

In order to make full use of waste recycled fine powder(RFP)in concrete and achieve the goal of carbon neutrality in the concrete industry,the durability of sulfate resistance is an important aspect of evaluating the performance of recycled powder concrete(RPC).Therefore,the durability of RPC under partial sulfate immersion was studied to provide theoretical guidance for understanding the erosion mechanism of RPC.The compressive strength,mass loss,and microstructure change patterns of RPC under partial immersion of 5%Na2SO4 and MgSO4 solutions were analyzed by cubic compressive strength,mass loss rate,SEM-EDS,and XRD.The results showed that the surface crystalline matter of concrete in Na2SO4 solution was mainly white powders,and that of concrete in MgSO4 solution was mainly transparent paste,both of which had a little spalling on the outer surface of the concrete.The compressive strength and mass loss rate of concrete with 20%RFP was relatively good,indicating that concrete with 20%RFP had better durability against sulfate.The compressive strength of the lower part of the concrete partially immersed in Na2SO4 solution was higher than that of the upper part and the strength of the lower part of RPC-2 was 3.11%higher than the upper part at 180 d;The pattern was reversed in the MgSO4 solution,where the strength of the lower part of RPC-2 was 19.74%lower than the upper part at 180 d.Microscopic analysis showed that the hydration products of RPC were mainly gypsum and ettringite,while the RPC produced more hydration products with the promotion of magnesium ion in the MgSO4 solution.The higher the replacement rate of RFP,the more frequent the gypsum-type failures in the concrete.

MODIFICATION THE CEMENTIOUS MATERIAL OF ULTRA-HIGH-STRENGTH SLEEPER CONCRETE

This paper presents investigation results on the natural ultra-fine mineral flour of crystalline silica fume (CSF) and porous quartz sand stone (PQSS) which can modify cement mortar strength under hydrothermal synthesis reaction (HSR) in the autoclave-cured condition. The replacement of cement by CSF and PQSS can signifi cantly increase the Jflerural and compressive strength which reach 22MPa and 150MPa respectively and de-crease the porosity oj the cement mortar. The ratio oj fine aggregation, standard sand to cementions material has sig nificant influence on the mortar strength. The mechanisms involved in cement and natural mineral flour and the HSR are presented. CaO/SiO2 ratio ranges from 3. 20 to 1. 11. the main hydrate phase is C2SH and there is not Tober-morite through X-Ray diffraction qualitative analysis. The new and ultra-high strength cementious material as basic material of sleeper concrete can he used in prestressed reinforcement sleeper concrete.

Study on the properties and application of the steel slag special fine aggregate

The physical properties, grading stability and application stability of the steel slag special fine aggregate （diameter≤0. 8mm） at Baosteel were analyzed in this study, and the mechanical and working properties were studied when the aggregate was applied to concrete. The： result shows that the aggregate has special advantages of hardness and wear-resistance, so it can be used as an excellent road surface material. The concrete mixed with the steel slag special fine aggregate exhibits good mechanical properties and working properties,which is safe and reliable.

细聚丙烯纤维混凝土介观离散力学模型及其Ⅰ型断裂强度负效应机理

细聚丙烯(PP,直径小于100μm)纤维混凝土Ⅰ型断裂强度随纤维含量增加呈现先增后减的变化规律,其机理尚不明晰。而且由于纤维数量过多,现有数值方法无法精细刻画细纤维混凝土力学行为。对此通过考虑细PP纤维亲水性提升基体局部水灰比的强度正效应和纤维桥接力强度贡献低于砂浆的强度负效应,并引入纤维直径等效系数(rf),实现介观尺度细聚丙烯纤维混凝土(PFRC)力学行为模拟。研究表明:纤维直径等效系数(rf)建议小于10;当纤维微量添加时,细PP纤维提升基体局部水灰比,使基体强度上升,此时正效应高于负效应;随着纤维含量增加,由于纤维桥接力贡献无法补偿相应面积基体强度,负效应持续增长,PFRC宏观Ⅰ型断裂强度下降。

PE纤维与细橡胶颗粒对泡沫混凝土弯曲韧性的影响

研究了聚乙烯(PE)纤维及其与细橡胶颗粒复掺对泡沫混凝土弯曲破坏模式、峰值强度、能量吸收特性和弯曲韧性的影响,并结合孔结构分析和微观形貌观察探究了其作用机理.结果表明:PE纤维使泡沫混凝土出现多缝开裂模式,显著提升了其峰值强度、能量吸收能力和弯曲韧性;复掺细橡胶颗粒可以进一步提升泡沫混凝土试件的比能量吸收和弯曲韧性;掺入PE纤维可以降低泡沫混凝土的平均孔径;复掺细橡胶颗粒导致泡沫混凝土试件的平均孔径增大,联通孔增多,对其峰值强度有不利影响;PE纤维及细橡胶颗粒提升泡沫混凝土弯曲韧性的主要原因在于其削弱了裂纹尖端的应力集中,同时增强了能量耗散作用.

附加用水量对再生砂混凝土工作性和力学性能的影响

再生砂掺量和附加用水量对新拌和硬化再生砂混凝土的性能有重要影响。本工作制备了再生砂掺量(γRFA)为30%、50%、70%、100%(质量分数,下同),附加用水量补偿系数(kwa)为0.6、0.75、0.9、1.0的16组再生砂混凝土,测试了这些再生砂混凝土的工作性(坍落度、扩展度与扩展时间)与力学性能(抗压、劈拉强度与弹性模量),分析了kwa和γRFA对再生砂混凝土性能的影响规律,获得了kwa的合理取值范围。结果表明,随着kwa的降低,再生砂混凝土的工作性下降,力学性能增大;γRFA对混凝土力学性能的影响与附加用水量有关,在中低附加用水量(kwa=0.6、0.75)条件下,随着γRFA的增加,再生砂混凝土的部分力学性能指标增大且其值高于天然砂混凝土,而在高附加用水量(kwa=0.9、1.0)下,再生砂混凝土的力学性能随着γRFA的增加呈线性降低。γRFA低于50%对再生砂混凝土力学性能的影响较小,kwa值在0.75~0.9范围变化对再生砂混凝土工作性能与力学性能的影响均相对较小。