The assessment of the measurement error status of online Capacitor Voltage Transformers (CVT) within the power grid is of profound significance to the equitable trade of electric energy and the secure operation of the...The assessment of the measurement error status of online Capacitor Voltage Transformers (CVT) within the power grid is of profound significance to the equitable trade of electric energy and the secure operation of the power grid. This paper advances an online CVT error state evaluation method, anchored in the in-phase relationship and outlier detection. Initially, this method leverages the in-phase relationship to obviate the influence of primary side fluctuations in the grid on assessment accuracy. Subsequently, Principal Component Analysis (PCA) is employed to meticulously disentangle the error change information inherent in the CVT from the measured values and to compute statistics that delineate the error state. Finally, the Local Outlier Factor (LOF) is deployed to discern outliers in the statistics, with thresholds serving to appraise the CVT error state. Experimental results incontrovertibly demonstrate the efficacy of this method, showcasing its prowess in effecting online tracking of CVT error changes and conducting error state assessments. The discernible enhancements in reliability, accuracy, and sensitivity are manifest, with the assessment accuracy reaching an exemplary 0.01%.展开更多
This paper describes a low-cost and fast method to evaluate gross α and β^(-) radioactivities in natural water based on an online high-purity germanium detector gamma measurement system.The major gamma activities in...This paper describes a low-cost and fast method to evaluate gross α and β^(-) radioactivities in natural water based on an online high-purity germanium detector gamma measurement system.The major gamma activities in natural water are provided by natural and artificial radionuclides such as ^(40) K,^(137)Cs,and radionuclides belonging to ^(238)U and ^(232)Th series.The main a emitters related to gamma emissions in natural water are ^(224)Ra(240.98 keV)and ^(226)Ra(186.21 keV),and the β^(-) emitters are ^(40) K(1460.85 keV),^(214)Bi(609.31 keV),^(208)Tl(583.19 keV),and ^(214)Pb(351.93 keV).The formula for gross α and β^(-) activity concentration is based on these radionuclides,and the short half-life decay products are considered in the calculation.The detection efficiency of the device across energy region(0–3 MeV)is obtained through Monte Carlo simulation,and a calibration experiment is conducted to verify the simulation results.Gamma radioactivity is measured continuously for 114 d in Pixian County and Dongfeng Canal located in the Zouma River,Chengdu,Sichuan Province,China.A comparison of the calculation results and monitoring data from the Sichuan Management and Monitoring Center Station of Radioactive Environment indicates that the percentage and absolute error of a activity concentration is lower than 53%and 0.02 Bq/L,respectively,and that of β-activity concentration is lower than 33.2%and 0.016 Bq/L,respectively.The method can rapidly determine gross α and β^(-) activity concentrations in natural water online.展开更多
An online dynamic method based on electrical conductivity probe, tensiometer and datataker was presented to measure saturation-capillary pressure (S-p) relation in water-light nonaqueous phase liquid (LNAPL) two-p...An online dynamic method based on electrical conductivity probe, tensiometer and datataker was presented to measure saturation-capillary pressure (S-p) relation in water-light nonaqueous phase liquid (LNAPL) two-phase sandy medium under water level fluctuation. Three-electrode electrical conductivity probe (ECP) was used to measure water saturation. Hydrophobic tensiometer was obtained by spraying waterproof material to the ceramic cup of commercially available hydrophilic tensiometer. A couple of hydrophilic tensiometer and hydrophobic tensiometer were used to measure pore water pressure and pore LNAPL pressure of the sandy medium, respectively. All the signals from ECP and tensiometer were collected by a data taker connected with a computer. The results show that this method can finish the measurement of S-R relation of a complete drainage or imbibition process in less than 60 min. It is much more timesaving compared with 10-40 d of traditional methods. Two cycles of water level fluctuation were produced, and four saturation-capillary pressure relations including two stable residual LNAPL saturations of the sandy medium were obtained during in 350 h. The results show that this method has a good durable performance and feasibility in the porous medium with complicated multiphase flow. Although further studies are needed on the signal stability and accuracy drift of the ECP, this online dynamic method can be used successfully in the rapid characterization of a LNAPL migration in porous media.展开更多
In order to meet the high precision requirement of wide steel strip in industry field, a novel online measurement of roller profile based on sonic circulation and pulse-echo technology was introduced. All kinds of the...In order to meet the high precision requirement of wide steel strip in industry field, a novel online measurement of roller profile based on sonic circulation and pulse-echo technology was introduced. All kinds of the factors influencing the accuracy of roller profile online measurement were analyzed in detail and error compensation analysis of system was accordingly presented. In order to reduce count error, field program gate array(FPGA) was introduced and a highprecision data acquisition system was designed based on digital phase-shift technology. Experiments indicate that the standard deviation of measure data was 7.27 μm, which showed the feasibility and validity of the proposed method, and realized the roll profile measurement with high precision.展开更多
The objective of this work is using the online measurement method to study the process of precipitation of nickel hydroxide in a single-feed semi-batch stirred reactor with an internal diameter ofD = 240mm. The effect...The objective of this work is using the online measurement method to study the process of precipitation of nickel hydroxide in a single-feed semi-batch stirred reactor with an internal diameter ofD = 240mm. The effects of impeller speed, impeller type, impeller diameter and feed location on the mean particle size d43 and particle size distribution (PSD) were investigated, d43 and PSD were measured online using a Malvern Insitec Liquid Pro- cess Sizer every 20 s. It was found that d43 varied between 13 kwh and 26 lain under different operating conditions, and it decreased with increasing impeller diameter. When feeding at the off-bottom distance of D/2 under lower impeller speeds, d43 was significantly smaller than that at D/3. PSDs were slightly influenced by operating conditions.展开更多
A flexible calibration method based on a front-coated flat mirror is proposed for a laser light-sectioning three-dimensional(3D)measurement system. Since the calibration target and its mirror image are spatially separ...A flexible calibration method based on a front-coated flat mirror is proposed for a laser light-sectioning three-dimensional(3D)measurement system. Since the calibration target and its mirror image are spatially separated and can be recorded in an image by a camera,the proposed method requires only a single composite image that contains a non-planar checkerboard pattern,a laser strip projected on the target and their mirror images to complete the calibration of the camera and the laser plane in one step. Levenberg-Marquardt(LM)algorithm is used to optimize the system parameters,and the measurement accuracy and speed are improved to enable online 3D inspection. Static and dynamic online 3D measurements are carried out on a cup and a triple stepped shaft,respectively,to validate the proposed method. The shaft has two steps with the depth of(0.5±0.01)mm and(2±0.01)mm to be measured online when the shaft is rotated and translated at the same time. The measurement results can be output at a frequency of 7 to 11 readings per second with standard deviations of 0.040 mm and 0.051 mm. The experimental results verify the effectiveness and flexibility of the proposed method.展开更多
The corrective machining to compensate the resulting errors is usually tried at plural times based on the trial-and-error process when the machining is realized in die and mold manufacturing. This corrective machining...The corrective machining to compensate the resulting errors is usually tried at plural times based on the trial-and-error process when the machining is realized in die and mold manufacturing. This corrective machining has an influence on accuracy and efficiency and is an important factor. The measurement system for measuring the forms of die and mold at all times is essential in order to machine the die and mold with high accuracy and efficiency. However, the problems of management and operation errors are found in compensating process of die and mold machining. In this paper, an online machining and measurement system in die and mold manufacturing is developed in order to overcome these problems. In this online system, 2-axis control system is added to a surface roughness measuring instrument, and both NC machining program and measured data are linked and controlled using a same computer. Therefore, the machining and measurement can be recognized for consistent process, and can be realized on the machine. This system has the advantages such as the high accuracy, low-price, and online convenience and so on. The possibility of practical use of this online system was investigated by fundamental experiments.展开更多
Early warning of thermal runaway(TR)of lithium-ion batteries(LIBs)is a significant challenge in current application scenarios.Timely and effective TR early warning technology is urgently required considering the curre...Early warning of thermal runaway(TR)of lithium-ion batteries(LIBs)is a significant challenge in current application scenarios.Timely and effective TR early warning technology is urgently required considering the current fire safety situation of LIBs.In this work,we report an early warning method of TR with online electrochemical impedance spectroscopy(EIS)monitoring,which overcomes the shortcomings of warning methods based on traditional signals such as temperature,gas,and pressure with obvious delay and high cost.With in-situ data acquisition through accelerating rate calorimeter(ARC)-EIS test,the crucial features of TR were extracted using the RReliefF algorithm.TR mechanisms corresponding to the features at specific frequencies were analyzed.Finally,a three-level warning strategy for single battery,series module,and parallel module was formulated,which can successfully send out an early warning signal ahead of the self-heating temperature of battery under thermal abuse condition.The technology can provide a reliable basis for the timely intervention of battery thermal management and fire protection systems and is expected to be applied to electric vehicles and energy storage devices to realize early warning and improve battery safety.展开更多
Based on the development of the non-contact measurement system of free-formsurface, NURBS reconstruction of measurement points of freeform surface is effectively realized bymodifying the objective function and recursi...Based on the development of the non-contact measurement system of free-formsurface, NURBS reconstruction of measurement points of freeform surface is effectively realized bymodifying the objective function and recursive procedure and calculating the optimum number ofcontrol points. The reconstruction precision is evaluated through Ja-cobi's transformation method.The feasibility of the measurement system and effectiveness of the reconstruction algorithm aboveare proved by experiment.展开更多
Automatic compensation of grinding wheel wear in dry grinding is accomplished by an image based online measurement method. A kind of PC-based charge-coupled device image recognition system is schemed out, which detect...Automatic compensation of grinding wheel wear in dry grinding is accomplished by an image based online measurement method. A kind of PC-based charge-coupled device image recognition system is schemed out, which detects the topography changes of the grinding wheel surface. Profile data, which corresponds to the wear and the topography, is measured by using a digital image processing method. The grinding wheel wear is evalualed by analyzing the position deviation of the grinding wheel edge. The online wear compensation is achieved according to the measure results. The precise detection and automatic compensation system is integrated into an open structure CNC curve grinding machine. A practical application is carried out to fulfil the precision curve grinding. The experimental results confirm the benefits of the proposed techniques, and the online detection accuracy is less than 5 um. The grinding machine provides higher precision according to the in-process grinding wheel error compensation.展开更多
Failures are very common during the online real-time monitoring of large quantities of complex liquids in industrial processes, and can result in excessive resource consumption and pollution. In this study, we introdu...Failures are very common during the online real-time monitoring of large quantities of complex liquids in industrial processes, and can result in excessive resource consumption and pollution. In this study, we introduce a monitoring method capable of non-contact original-state online real-time monitoring for strongly coated, high-salinity, and multi-component liquids. The principle of the method is to establish the relationship among the concentration of the target substance in the liquid (C), the color space coor- dinates of the target substance at different concentrations (L*, a*, b*), and the maximum absorption wave- length (λmax); subsequently, the optimum wavelength λT of the liquid is determined by a high-precision scanning-type monitoring system that is used to detect the instantaneous concentration of the target substance in the flowing liquid. Unlike traditional monitoring methods and existing online monitoring methods, the proposed method does not require any pretreatment of the samples (i.e., filtration, dilution, oxidation/reduction, addition of chromogenic agent, constant volume, etc.), and it is capable of original- state online real-time monitoring. This method is employed at a large electrolytic manganese plant to monitor the Fe3. concentration in the colloidal process of the plant's aging liquid (where the concentra- tions of Fe3+, Mn2+, and (NH4)2SO4 are 0.5-18 mg.L 1, 35-39 g.L 1, and 90-110 g.L 1, respectively). The relative error of this monitoring method compared with an off-line laboratory monitoring is less than 2%.展开更多
Non-contact measurements of machining temperatures were performed with optical pyrometer when drilling particle(B4C) reinforced metal matrix composites(MMCs) with different drills. The effect of particle content, ...Non-contact measurements of machining temperatures were performed with optical pyrometer when drilling particle(B4C) reinforced metal matrix composites(MMCs) with different drills. The effect of particle content, cutting speed, feed rate and tool material on the maximum drilling temperature was investigated. The drilling parameters were optimized based on multiple performance characteristics in terms of the maximum cutting temperature and tool wear. According to the results, the most influential control factors on the cutting temperatures are found to be particle fraction, feed rate and interaction between the cutting speed and particle content, respectively. The influences of the cutting speed and drill material on the drilling temperature are found to be relatively lower for the used range of parameters. Minimum cutting temperatures are obtained with lower particle fraction and cutting speed, with relatively higher feed rates and carbide tools. The results reveal that optimal combination of the drilling parameters can be used to obtain both minimum cutting temperature and tool wear.展开更多
The slug rivet is widely used in wing assembly due to its longer fatigue life and better sealing performance compared with other connection technologies.As a countersink with dual-angle is widely adopted for this type...The slug rivet is widely used in wing assembly due to its longer fatigue life and better sealing performance compared with other connection technologies.As a countersink with dual-angle is widely adopted for this type of connection,the countersink diameter and depth are key factors that affect assembly quality.Therefore,it is of great importance to efficiently inspect the countersink quality to ensure high accuracy.However,contact measurements are susceptible to the loss of accuracy due to cutting debris and lube build-up,while the hole-scanning method using laser profilometry is time consuming and complex.In this paper,a non-contact method for countersink diameter and depth measurement based on a machine vision system is proposed.The countersink diameter can be directly measured by the machine vision system,while the countersink depth is determined through the countersink diameter indirectly.First,by means of image processing technology together with an improved edge detection algorithm,the countersink diameter can be obtained.Then,a 3D microscope is employed to measure the countersink depth,which helps to model the countersink.As a result,once the countersink diameter is measured,so is the depth.The experimentation demonstrated that this method has strong feasibility and enables time saving,which is conducive to improve the riveting efficiency.展开更多
With the rapid development and wide application of the network,many universities conform to the development of thetimes and actively carry out online English teaching.Online teaching is an important choice for higher ...With the rapid development and wide application of the network,many universities conform to the development of thetimes and actively carry out online English teaching.Online teaching is an important choice for higher education in modern times.It takes the Internet as the transmission system and uses the characteristics and resources of the network to create a meaningfullearning environment different from traditional teaching,which is beneficial to students’learning.After decades of development,ithas become a good teaching mode in addition to the traditional classroom teaching model.However,because its development inChina is still in its infancy,there are inevitably some shortcomings.This article discusses the advantages and disadvantages of on-line English teaching and puts forward some improvement measures.展开更多
Tubes are used widely in aerospace vehicles, and their accurate assembly can directly affect the assembling reliability and the quality of products. It is important to measure the processed tube's endpoints and then ...Tubes are used widely in aerospace vehicles, and their accurate assembly can directly affect the assembling reliability and the quality of products. It is important to measure the processed tube's endpoints and then fix any geometric errors correspondingly. However, the traditional tube inspection method is time-consuming and complex operations. Therefore, a new measurement method for a tube's endpoints based on machine vision is proposed. First, reflected light on tube's surface can be removed by using photometric linearization. Then, based on the optimization model for the tube's endpoint measurements and the principle of stereo matching, the global coordinates and the relative distance of the tube's endpoint are obtained. To confirm the feasibility, ll tubes are processed to remove the reflected light and then the endpoint's positions of tubes are measured. The experiment results show that the measurement repeatability accuracy is 0.167 mm, and the absolute accuracy is 0.328 ram. The measurement takes less than 1 min. The proposed method based on machine vision can measure the tube's endpoints without any surface treatment or any tools and can realize on line measurement.展开更多
A precise aperture measuring system of small deep holes with capacitance sensors is presented. Based on the working principle of non-contact capacitance sensors, influence of the edge effect of gauge head is studied, ...A precise aperture measuring system of small deep holes with capacitance sensors is presented. Based on the working principle of non-contact capacitance sensors, influence of the edge effect of gauge head is studied, and one capacitance sensor for measuring the aperture of the small blind holes or through holes is introduced. The system is composed of one positioning device, one aperture measuring capacitance sensor, one measuring circuit, and software. This system employs visual CCD and two-dimensional mic...展开更多
Accuracy of the motor parameters is important in realizing high performance control of permanent magnet synchronous motor(PMSM).However,the inductance and resistance of motor winding vary with the change of temperatur...Accuracy of the motor parameters is important in realizing high performance control of permanent magnet synchronous motor(PMSM).However,the inductance and resistance of motor winding vary with the change of temperature,rotor position and current frequency.In this paper,a technology based on circuit model is introduced for realizing online identification of the parameter of PMSM.In the proposed method,a set of nonlinear equations containing the parameters to be identified is established.Considering that it is very difficult to obtain the analytical solution of a nonlinear system of equations,Newton iterative method is used for solving the equations.Both the simulation and testing results confirm the effectiveness of the method presented.展开更多
Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is pr...Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is proposed.According to the relevant regulations of the coaxiality error evaluation standard and the structural characteristics of the compound gear shaft,we have designed and built a set of supporting software system as well as a hardware test platform.In this paper,the distance difference threshold and scale threshold methods are used to eliminate outlier data.The least squares circle is selected to calculate the center of the circle and the minimum containment cylinder axis method is used as the reference axis of the composite gear shaft.Compensated by the standard step shaft calibration,the coaxiality error of the composite gear shaft can be measured to be within 0.01 mm in less than two minutes.The range value of the multi-section measurement test is 0.065 mm.The average coaxiality error is∅0.476 mm.展开更多
The configuration principles and functions of the non-contact three-dimensional (3D) body measurement system (BMS) developed by the Textile/Clothing Technology Corporation ([TC]^2) are described in this paper. T...The configuration principles and functions of the non-contact three-dimensional (3D) body measurement system (BMS) developed by the Textile/Clothing Technology Corporation ([TC]^2) are described in this paper. The advantages of this new system, compared with traditional contact body measurement instruments ( Martin instruments ) are discussed by selecting 40 female undergraduates of Donghna University as the scan objects. In the experiments both the Martin instruments and [TC]^2 BMS were used respectively. According to the data of different position (Bust Circumference, Full Waist, Full Hips, Bust Height, Front Waist Height and Back Waist Height) obtained from both of the methods we can get the correlation coefficient which is close to 1, indicating that the results of both methods have comparability. Finally some suggestions for the further applications of the non-contact BMS in the apparel development of China are given.展开更多
文摘The assessment of the measurement error status of online Capacitor Voltage Transformers (CVT) within the power grid is of profound significance to the equitable trade of electric energy and the secure operation of the power grid. This paper advances an online CVT error state evaluation method, anchored in the in-phase relationship and outlier detection. Initially, this method leverages the in-phase relationship to obviate the influence of primary side fluctuations in the grid on assessment accuracy. Subsequently, Principal Component Analysis (PCA) is employed to meticulously disentangle the error change information inherent in the CVT from the measured values and to compute statistics that delineate the error state. Finally, the Local Outlier Factor (LOF) is deployed to discern outliers in the statistics, with thresholds serving to appraise the CVT error state. Experimental results incontrovertibly demonstrate the efficacy of this method, showcasing its prowess in effecting online tracking of CVT error changes and conducting error state assessments. The discernible enhancements in reliability, accuracy, and sensitivity are manifest, with the assessment accuracy reaching an exemplary 0.01%.
基金the National Science Foundation of China(No.41774147)the National Key R&D Program of China(No.2017YFC0602105)+1 种基金the Science–Technology Support Plan Projects of Sichuan Province(No.2020YJ0334)the Sichuan Science and Technology Program(No.2020JDRC0108).
文摘This paper describes a low-cost and fast method to evaluate gross α and β^(-) radioactivities in natural water based on an online high-purity germanium detector gamma measurement system.The major gamma activities in natural water are provided by natural and artificial radionuclides such as ^(40) K,^(137)Cs,and radionuclides belonging to ^(238)U and ^(232)Th series.The main a emitters related to gamma emissions in natural water are ^(224)Ra(240.98 keV)and ^(226)Ra(186.21 keV),and the β^(-) emitters are ^(40) K(1460.85 keV),^(214)Bi(609.31 keV),^(208)Tl(583.19 keV),and ^(214)Pb(351.93 keV).The formula for gross α and β^(-) activity concentration is based on these radionuclides,and the short half-life decay products are considered in the calculation.The detection efficiency of the device across energy region(0–3 MeV)is obtained through Monte Carlo simulation,and a calibration experiment is conducted to verify the simulation results.Gamma radioactivity is measured continuously for 114 d in Pixian County and Dongfeng Canal located in the Zouma River,Chengdu,Sichuan Province,China.A comparison of the calculation results and monitoring data from the Sichuan Management and Monitoring Center Station of Radioactive Environment indicates that the percentage and absolute error of a activity concentration is lower than 53%and 0.02 Bq/L,respectively,and that of β-activity concentration is lower than 33.2%and 0.016 Bq/L,respectively.The method can rapidly determine gross α and β^(-) activity concentrations in natural water online.
基金Project(8151027501000008) supported by Guangdong Natural Science Foundation, ChinaProject(2007490511) supported by the Open Foundation of State Key Laboratory of Hydrology-Water Resources and Hydraulic Engineering, Hohai University, ChinaProject (2006K0006) supported by the Open Foundation of Guangdong Provincial Key Laboratory of Environmental Pollution Control and Remediation Technology, China
文摘An online dynamic method based on electrical conductivity probe, tensiometer and datataker was presented to measure saturation-capillary pressure (S-p) relation in water-light nonaqueous phase liquid (LNAPL) two-phase sandy medium under water level fluctuation. Three-electrode electrical conductivity probe (ECP) was used to measure water saturation. Hydrophobic tensiometer was obtained by spraying waterproof material to the ceramic cup of commercially available hydrophilic tensiometer. A couple of hydrophilic tensiometer and hydrophobic tensiometer were used to measure pore water pressure and pore LNAPL pressure of the sandy medium, respectively. All the signals from ECP and tensiometer were collected by a data taker connected with a computer. The results show that this method can finish the measurement of S-R relation of a complete drainage or imbibition process in less than 60 min. It is much more timesaving compared with 10-40 d of traditional methods. Two cycles of water level fluctuation were produced, and four saturation-capillary pressure relations including two stable residual LNAPL saturations of the sandy medium were obtained during in 350 h. The results show that this method has a good durable performance and feasibility in the porous medium with complicated multiphase flow. Although further studies are needed on the signal stability and accuracy drift of the ECP, this online dynamic method can be used successfully in the rapid characterization of a LNAPL migration in porous media.
文摘In order to meet the high precision requirement of wide steel strip in industry field, a novel online measurement of roller profile based on sonic circulation and pulse-echo technology was introduced. All kinds of the factors influencing the accuracy of roller profile online measurement were analyzed in detail and error compensation analysis of system was accordingly presented. In order to reduce count error, field program gate array(FPGA) was introduced and a highprecision data acquisition system was designed based on digital phase-shift technology. Experiments indicate that the standard deviation of measure data was 7.27 μm, which showed the feasibility and validity of the proposed method, and realized the roll profile measurement with high precision.
基金the State Key Development Program for Basic Research of China(2013CB632601)the National High Technology Research and Development Program of China(2011AA060704)+1 种基金the National Natural Science Foundation of China(21476236,91434126)the National Science Fund for Distinguished Young Scholars(21025627)
文摘The objective of this work is using the online measurement method to study the process of precipitation of nickel hydroxide in a single-feed semi-batch stirred reactor with an internal diameter ofD = 240mm. The effects of impeller speed, impeller type, impeller diameter and feed location on the mean particle size d43 and particle size distribution (PSD) were investigated, d43 and PSD were measured online using a Malvern Insitec Liquid Pro- cess Sizer every 20 s. It was found that d43 varied between 13 kwh and 26 lain under different operating conditions, and it decreased with increasing impeller diameter. When feeding at the off-bottom distance of D/2 under lower impeller speeds, d43 was significantly smaller than that at D/3. PSDs were slightly influenced by operating conditions.
基金supported in part by the National Natural Science Foundation of China (No. 11802132)the Natural Science Foundation of Jiangsu Province(No.BK20180446)。
文摘A flexible calibration method based on a front-coated flat mirror is proposed for a laser light-sectioning three-dimensional(3D)measurement system. Since the calibration target and its mirror image are spatially separated and can be recorded in an image by a camera,the proposed method requires only a single composite image that contains a non-planar checkerboard pattern,a laser strip projected on the target and their mirror images to complete the calibration of the camera and the laser plane in one step. Levenberg-Marquardt(LM)algorithm is used to optimize the system parameters,and the measurement accuracy and speed are improved to enable online 3D inspection. Static and dynamic online 3D measurements are carried out on a cup and a triple stepped shaft,respectively,to validate the proposed method. The shaft has two steps with the depth of(0.5±0.01)mm and(2±0.01)mm to be measured online when the shaft is rotated and translated at the same time. The measurement results can be output at a frequency of 7 to 11 readings per second with standard deviations of 0.040 mm and 0.051 mm. The experimental results verify the effectiveness and flexibility of the proposed method.
文摘The corrective machining to compensate the resulting errors is usually tried at plural times based on the trial-and-error process when the machining is realized in die and mold manufacturing. This corrective machining has an influence on accuracy and efficiency and is an important factor. The measurement system for measuring the forms of die and mold at all times is essential in order to machine the die and mold with high accuracy and efficiency. However, the problems of management and operation errors are found in compensating process of die and mold machining. In this paper, an online machining and measurement system in die and mold manufacturing is developed in order to overcome these problems. In this online system, 2-axis control system is added to a surface roughness measuring instrument, and both NC machining program and measured data are linked and controlled using a same computer. Therefore, the machining and measurement can be recognized for consistent process, and can be realized on the machine. This system has the advantages such as the high accuracy, low-price, and online convenience and so on. The possibility of practical use of this online system was investigated by fundamental experiments.
基金supported by the National Natural Science Foundation of China(U2033204,51976209)the Natural Science Foundation of Hefei(2022019)supported by Youth Innovative Promotion Association CAS(Y201768)。
文摘Early warning of thermal runaway(TR)of lithium-ion batteries(LIBs)is a significant challenge in current application scenarios.Timely and effective TR early warning technology is urgently required considering the current fire safety situation of LIBs.In this work,we report an early warning method of TR with online electrochemical impedance spectroscopy(EIS)monitoring,which overcomes the shortcomings of warning methods based on traditional signals such as temperature,gas,and pressure with obvious delay and high cost.With in-situ data acquisition through accelerating rate calorimeter(ARC)-EIS test,the crucial features of TR were extracted using the RReliefF algorithm.TR mechanisms corresponding to the features at specific frequencies were analyzed.Finally,a three-level warning strategy for single battery,series module,and parallel module was formulated,which can successfully send out an early warning signal ahead of the self-heating temperature of battery under thermal abuse condition.The technology can provide a reliable basis for the timely intervention of battery thermal management and fire protection systems and is expected to be applied to electric vehicles and energy storage devices to realize early warning and improve battery safety.
基金This project is supported by Provincial Natural Science Foundation of Zhejiang of China (No.599026).
文摘Based on the development of the non-contact measurement system of free-formsurface, NURBS reconstruction of measurement points of freeform surface is effectively realized bymodifying the objective function and recursive procedure and calculating the optimum number ofcontrol points. The reconstruction precision is evaluated through Ja-cobi's transformation method.The feasibility of the measurement system and effectiveness of the reconstruction algorithm aboveare proved by experiment.
基金This project is supported by Science and Technology Development Foundation of Shanghai Municipal Commission of Science and Technology, China (No.021111125).
文摘Automatic compensation of grinding wheel wear in dry grinding is accomplished by an image based online measurement method. A kind of PC-based charge-coupled device image recognition system is schemed out, which detects the topography changes of the grinding wheel surface. Profile data, which corresponds to the wear and the topography, is measured by using a digital image processing method. The grinding wheel wear is evalualed by analyzing the position deviation of the grinding wheel edge. The online wear compensation is achieved according to the measure results. The precise detection and automatic compensation system is integrated into an open structure CNC curve grinding machine. A practical application is carried out to fulfil the precision curve grinding. The experimental results confirm the benefits of the proposed techniques, and the online detection accuracy is less than 5 um. The grinding machine provides higher precision according to the in-process grinding wheel error compensation.
文摘Failures are very common during the online real-time monitoring of large quantities of complex liquids in industrial processes, and can result in excessive resource consumption and pollution. In this study, we introduce a monitoring method capable of non-contact original-state online real-time monitoring for strongly coated, high-salinity, and multi-component liquids. The principle of the method is to establish the relationship among the concentration of the target substance in the liquid (C), the color space coor- dinates of the target substance at different concentrations (L*, a*, b*), and the maximum absorption wave- length (λmax); subsequently, the optimum wavelength λT of the liquid is determined by a high-precision scanning-type monitoring system that is used to detect the instantaneous concentration of the target substance in the flowing liquid. Unlike traditional monitoring methods and existing online monitoring methods, the proposed method does not require any pretreatment of the samples (i.e., filtration, dilution, oxidation/reduction, addition of chromogenic agent, constant volume, etc.), and it is capable of original- state online real-time monitoring. This method is employed at a large electrolytic manganese plant to monitor the Fe3. concentration in the colloidal process of the plant's aging liquid (where the concentra- tions of Fe3+, Mn2+, and (NH4)2SO4 are 0.5-18 mg.L 1, 35-39 g.L 1, and 90-110 g.L 1, respectively). The relative error of this monitoring method compared with an off-line laboratory monitoring is less than 2%.
文摘Non-contact measurements of machining temperatures were performed with optical pyrometer when drilling particle(B4C) reinforced metal matrix composites(MMCs) with different drills. The effect of particle content, cutting speed, feed rate and tool material on the maximum drilling temperature was investigated. The drilling parameters were optimized based on multiple performance characteristics in terms of the maximum cutting temperature and tool wear. According to the results, the most influential control factors on the cutting temperatures are found to be particle fraction, feed rate and interaction between the cutting speed and particle content, respectively. The influences of the cutting speed and drill material on the drilling temperature are found to be relatively lower for the used range of parameters. Minimum cutting temperatures are obtained with lower particle fraction and cutting speed, with relatively higher feed rates and carbide tools. The results reveal that optimal combination of the drilling parameters can be used to obtain both minimum cutting temperature and tool wear.
文摘The slug rivet is widely used in wing assembly due to its longer fatigue life and better sealing performance compared with other connection technologies.As a countersink with dual-angle is widely adopted for this type of connection,the countersink diameter and depth are key factors that affect assembly quality.Therefore,it is of great importance to efficiently inspect the countersink quality to ensure high accuracy.However,contact measurements are susceptible to the loss of accuracy due to cutting debris and lube build-up,while the hole-scanning method using laser profilometry is time consuming and complex.In this paper,a non-contact method for countersink diameter and depth measurement based on a machine vision system is proposed.The countersink diameter can be directly measured by the machine vision system,while the countersink depth is determined through the countersink diameter indirectly.First,by means of image processing technology together with an improved edge detection algorithm,the countersink diameter can be obtained.Then,a 3D microscope is employed to measure the countersink depth,which helps to model the countersink.As a result,once the countersink diameter is measured,so is the depth.The experimentation demonstrated that this method has strong feasibility and enables time saving,which is conducive to improve the riveting efficiency.
文摘With the rapid development and wide application of the network,many universities conform to the development of thetimes and actively carry out online English teaching.Online teaching is an important choice for higher education in modern times.It takes the Internet as the transmission system and uses the characteristics and resources of the network to create a meaningfullearning environment different from traditional teaching,which is beneficial to students’learning.After decades of development,ithas become a good teaching mode in addition to the traditional classroom teaching model.However,because its development inChina is still in its infancy,there are inevitably some shortcomings.This article discusses the advantages and disadvantages of on-line English teaching and puts forward some improvement measures.
基金Supported by National Natural Science Foundation of China(Grant No51305031)
文摘Tubes are used widely in aerospace vehicles, and their accurate assembly can directly affect the assembling reliability and the quality of products. It is important to measure the processed tube's endpoints and then fix any geometric errors correspondingly. However, the traditional tube inspection method is time-consuming and complex operations. Therefore, a new measurement method for a tube's endpoints based on machine vision is proposed. First, reflected light on tube's surface can be removed by using photometric linearization. Then, based on the optimization model for the tube's endpoint measurements and the principle of stereo matching, the global coordinates and the relative distance of the tube's endpoint are obtained. To confirm the feasibility, ll tubes are processed to remove the reflected light and then the endpoint's positions of tubes are measured. The experiment results show that the measurement repeatability accuracy is 0.167 mm, and the absolute accuracy is 0.328 ram. The measurement takes less than 1 min. The proposed method based on machine vision can measure the tube's endpoints without any surface treatment or any tools and can realize on line measurement.
文摘A precise aperture measuring system of small deep holes with capacitance sensors is presented. Based on the working principle of non-contact capacitance sensors, influence of the edge effect of gauge head is studied, and one capacitance sensor for measuring the aperture of the small blind holes or through holes is introduced. The system is composed of one positioning device, one aperture measuring capacitance sensor, one measuring circuit, and software. This system employs visual CCD and two-dimensional mic...
文摘Accuracy of the motor parameters is important in realizing high performance control of permanent magnet synchronous motor(PMSM).However,the inductance and resistance of motor winding vary with the change of temperature,rotor position and current frequency.In this paper,a technology based on circuit model is introduced for realizing online identification of the parameter of PMSM.In the proposed method,a set of nonlinear equations containing the parameters to be identified is established.Considering that it is very difficult to obtain the analytical solution of a nonlinear system of equations,Newton iterative method is used for solving the equations.Both the simulation and testing results confirm the effectiveness of the method presented.
基金supported by the National Natural Science Foundation of China(No.51975293)Aeronautical Science Foundation of China (No. 2019ZD052010)
文摘Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is proposed.According to the relevant regulations of the coaxiality error evaluation standard and the structural characteristics of the compound gear shaft,we have designed and built a set of supporting software system as well as a hardware test platform.In this paper,the distance difference threshold and scale threshold methods are used to eliminate outlier data.The least squares circle is selected to calculate the center of the circle and the minimum containment cylinder axis method is used as the reference axis of the composite gear shaft.Compensated by the standard step shaft calibration,the coaxiality error of the composite gear shaft can be measured to be within 0.01 mm in less than two minutes.The range value of the multi-section measurement test is 0.065 mm.The average coaxiality error is∅0.476 mm.
文摘The configuration principles and functions of the non-contact three-dimensional (3D) body measurement system (BMS) developed by the Textile/Clothing Technology Corporation ([TC]^2) are described in this paper. The advantages of this new system, compared with traditional contact body measurement instruments ( Martin instruments ) are discussed by selecting 40 female undergraduates of Donghna University as the scan objects. In the experiments both the Martin instruments and [TC]^2 BMS were used respectively. According to the data of different position (Bust Circumference, Full Waist, Full Hips, Bust Height, Front Waist Height and Back Waist Height) obtained from both of the methods we can get the correlation coefficient which is close to 1, indicating that the results of both methods have comparability. Finally some suggestions for the further applications of the non-contact BMS in the apparel development of China are given.