尼龙6(PA6)树脂具有优异的性能,其连续纤维复合材料在汽车、航空航天领域具有广泛应用。但是PA6树脂熔融后黏度较高,不易对连续纤维充分浸渍,并且连续纤维与PA6的复合材料界面黏附性较差,限制了其复合材料的性能和应用。针对这些问题,...尼龙6(PA6)树脂具有优异的性能,其连续纤维复合材料在汽车、航空航天领域具有广泛应用。但是PA6树脂熔融后黏度较高,不易对连续纤维充分浸渍,并且连续纤维与PA6的复合材料界面黏附性较差,限制了其复合材料的性能和应用。针对这些问题,文中对连续玻璃纤维增强尼龙6(CGF/PA6)复合材料开展了研究。首先,采用阴离子开环聚合制备PA6,确定了其最佳制备工艺;其次,用硅烷偶联剂KH550(AP)对连续玻璃纤维(CGF)进行改性,并对其进行了红外光谱表征;最后,通过原位聚合法制备了CGF/PA6复合材料,研究了AP改性对CGF/PA6复合材料力学性能的影响,并对CGF/PA6复合材料的拉伸断口进行了扫描电镜分析。结果表明,AP被键合到了CGF表面,AP改性可以增强CGF/PA6复合材料的界面黏附性,从而使CGF/PA6复合材料的拉伸强度得到改善,当AP用量为2%时,CGF/PA6复合材料的拉伸强度高达88.52 MPa,此时,复合材料的断裂伸长率最低,为4.90%。CGF/PA6复合材料的冲击强度变化不大,均在50 k J/m2左右,说明复合材料的韧性受CGF表面改性影响较小。展开更多
Stitch welding of plate covered skeleton structure of Ti-6Al-4V titanium alloys has a variety of applications in aerospace vehicle manufacture. The laser stitch welding of Ti-6Al-4V titanium alloys was carried out by ...Stitch welding of plate covered skeleton structure of Ti-6Al-4V titanium alloys has a variety of applications in aerospace vehicle manufacture. The laser stitch welding of Ti-6Al-4V titanium alloys was carried out by a 4 kW ROFIN fiber laser. Influences of laser welding parameters on the macroscopic geometry, porosity, microstructure and mechanical properties of the stitch welded seams were investigated by digital microscope, optical microscope, scanning electron microscope and universal tensile testing machine. The results showed that the three-pipe nozzle with gas flow rate larger than 5 L/min could avoid oxidization, presenting better shielding effect in comparison with the single-pipe nozzle. Porosity formation could be suppressed with the gap between plate and skeleton less than 0.1 mm, while the existing porosity can be reduced with remelting. The maximum shear strength of stitch welding joint with minimal porosity was obtained by employing laser power of 1700 W, welding speed of 1.5 m/min and defocusing distance of ＋8 ram.展开更多
文摘尼龙6(PA6)树脂具有优异的性能,其连续纤维复合材料在汽车、航空航天领域具有广泛应用。但是PA6树脂熔融后黏度较高,不易对连续纤维充分浸渍,并且连续纤维与PA6的复合材料界面黏附性较差,限制了其复合材料的性能和应用。针对这些问题,文中对连续玻璃纤维增强尼龙6(CGF/PA6)复合材料开展了研究。首先,采用阴离子开环聚合制备PA6,确定了其最佳制备工艺;其次,用硅烷偶联剂KH550(AP)对连续玻璃纤维(CGF)进行改性,并对其进行了红外光谱表征;最后,通过原位聚合法制备了CGF/PA6复合材料,研究了AP改性对CGF/PA6复合材料力学性能的影响,并对CGF/PA6复合材料的拉伸断口进行了扫描电镜分析。结果表明,AP被键合到了CGF表面,AP改性可以增强CGF/PA6复合材料的界面黏附性,从而使CGF/PA6复合材料的拉伸强度得到改善,当AP用量为2%时,CGF/PA6复合材料的拉伸强度高达88.52 MPa,此时,复合材料的断裂伸长率最低,为4.90%。CGF/PA6复合材料的冲击强度变化不大,均在50 k J/m2左右,说明复合材料的韧性受CGF表面改性影响较小。
基金Project(2012BAF08B02)supported by Key Project in the National Science and Technology Pillar Program During the Twelfth Five-year Plan Period,China
文摘Stitch welding of plate covered skeleton structure of Ti-6Al-4V titanium alloys has a variety of applications in aerospace vehicle manufacture. The laser stitch welding of Ti-6Al-4V titanium alloys was carried out by a 4 kW ROFIN fiber laser. Influences of laser welding parameters on the macroscopic geometry, porosity, microstructure and mechanical properties of the stitch welded seams were investigated by digital microscope, optical microscope, scanning electron microscope and universal tensile testing machine. The results showed that the three-pipe nozzle with gas flow rate larger than 5 L/min could avoid oxidization, presenting better shielding effect in comparison with the single-pipe nozzle. Porosity formation could be suppressed with the gap between plate and skeleton less than 0.1 mm, while the existing porosity can be reduced with remelting. The maximum shear strength of stitch welding joint with minimal porosity was obtained by employing laser power of 1700 W, welding speed of 1.5 m/min and defocusing distance of ＋8 ram.
