A Study on Comprehensive Modeling for Errors in on-line Measuring System of Machining Center

Based on the theory of multi-body system (MBS), bine’s and huston’s methods are applied to an on-line measuring system of machining center in this paper. Through the study on modeling technique, the comprehensive model for errors calculation in an on-line measuring System of machining center have been built for the first time. Using this model, the errors can be compensated by soft.ware and the measuring accuracy can be enhanced without any more inveSt. This model can be used in all kinds of machining center.

RESEARCH ON THE ON-LINE MEASURING SYSTEM FOR THE MIDDLE-CONVEX AND VARYING ELLIPSE PISTON SKIRT

The middle convex and varying ellipse piston is th e key component of an internal combustion engine In general,the piston is mac hined by non circular section CNC lathe,but the measuring of piston profile is manipulated by off line Because the off line measuring reference is differen t from the machining reference,the measurement result is diverse from the act ual dimension A new method to measure the middle convex and varying ellipse p iston profile, which is known as on line measuring, is presented By using thi s kind of method,the high measurement accuracy can be gained,as well as meeting the production requirement.

On-line Measuring Method for Shell Chamber Volume

Using the ideal gas state equation, an on-line measuring method for the shell chamber volume is studied in this paper. After analyzing how various measurement parameters affect the measurement accuracy, the system parameters are optimized in this method. Because the shape and volume of the tested items are similar, the method of using "tamping" to raise the accuracy and speed of the measurement is put forward. Based on the work above, a prototype of the testing instrument for shell chamber volume was developed, automatically testing and controlling. Compared with the method of "water weight", this method is more accurate, quicker and more automotive, so it is adaptable for the use of on-line detection.

Analysis and Application of the Synthetic Relative Measuring Method in On-Line Monitoring for Capacitive Equipment in Power Systems

On-line measurement for dielectric loss angle can effectively monitor the insulation condition of capacitive equipment in power systems. Synthetic relative measuring methods not only markedly overcome the shortcomings of traditional absolute measuring methods but also greatly improve the accuracy of dielectric loss angle measurement. However, synthetic relative measuring methods based on two or three pieces of capacitive equipment do not have the characteristic of generality. In this paper, a principle of synthetic relative measuring method is presented. The example of application for synthetic relative methods based on three and four pieces of capacitive equipment running in the same phase is taken to present the failure judgment matrices for N pieces of equipment. According to these matrices, the fault condition of N pieces of capacitive equipment can be watched, which is more general. Then some problems needing to be concerned along with two diagnostic methods used in diagnostic system are introduced. Finally, two programmable flow charts for the two methods are given and corresponding examples demonstrate their feasibility in practice.

Flexible Scanning Method by Integrating Laser Line Sensors with Articulated Arm Coordinate Measuring Machines

Measuring and reconstructing the shape of workpieces have been considered as a fundamental step in both reverse engineering and product quality control.Owing to increasing structural complexity of recent products,measurements from multiple directions are typically required in current scanning techniques.Specifically,the plane structured light can be applied to measure one area of a part at a time,with an additional algorithm required to merge the collected data of each area.Alternatively,the line structured light sensor integrated on CNC machines or CMMs could also realize multi-view measurement.However,the system needs to be repeatedly calibrated at each new direction.This paper presents a flexible scanning method by integrating laser line sensors with articulated arm coordinate measuring machines(AACMM).Since the output of the laser line sensor is 2D raw data in the laser plane,our system model introduces an explicit transformation from the 2D sensor coordinate frame to the 3D base coordinate frame of the AACMM(i.e.,the translation and rotation the of the 2D sensor coordinate in the sixth coordinate system of AACMM).To solve the model,the“conjugate pairs”are proposed and identified by measuring a fixed point(e.g.,a sphere center).Moreover,a search algorithm is adopted to find the optimal solution,which noticeably boosts the model accuracy.The experimental results show that the error of the system is about 0.2 mm,which is caused by the error of the AACMM,the sensor error and the calibration error.By measuring a complicated part,the proposed system is proved to be flexible and facilitate,with the ability to measure a part expediently from any necessary direction.Furthermore,the proposed calibration method can also be used for robot hand-eye relationship calibration.

Positional Error Model of Line Segments with Modeling and Measuring Errors Using Brownian Bridge

Spatial linear features are often represented as a series of line segments joined by measured endpoints in surveying and geographic information science.There are not only the measuring errors of the endpoints but also the modeling errors between the line segments and the actual geographical features.This paper presents a Brownian bridge error model for line segments combining both the modeling and measuring errors.First,the Brownian bridge is used to establish the position distribution of the actual geographic feature represented by the line segment.Second,an error propagation model with the constraints of the measuring error distribution of the endpoints is proposed.Third,a comprehensive error band of the line segment is constructed,wherein both the modeling and measuring errors are contained.The proposed error model can be used to evaluate line segments’overall accuracy and trustability influenced by modeling and measuring errors,and provides a comprehensive quality indicator for the geospatial data.

New Method of Measuring the Positive-sequence Capacitance of T-connection Transmission Lines

A novel method of measuring the positive-sequence capacitance of T-connection transmission lines is proposed. The mathematical model of the new method is explained in detail. In order to obtain enough independent equations, three independent operation modes of T-connection transmission lines during the line measurement are introduced. The digital simulation results and field measurement results are shown. The simulation and measurement results have validated that the new method can meet the needs of measuring the positive-sequence capacitance of T-connection transmission lines. This method has been implemented in the newly developed measurement instrument.

On-line measurement of electrical variables of the transducer during ultrasonic welding and cutting

A measurement system for high power electrical variables with ultrasonic frequency was established. It can measure the effective values of the voltage and the current, the active power, the phase difference of voltage and current, the frequency of the transducer during ultrasonic welding and cutting. In sampling circuits of the system, the measured current is sensed by using a no capacitance and no inductance precision resistor and is treated with a difference amplifier, the measured voltage is processed by using a proportional amplifier. For achieving good amplitude frequency characteristics and rapid measurement of high frequency signals, the resistors, capacitors and amplifiers used in the system are rationally selected. Calibrating experiments show that relative errors are less than 1% for voltage and current effective values and less than 2.5% for active power, and absolute errors are ±1 Hz for frequency and ±1.7° for phase difference of voltage and current in the range of 17～23 kHz .

Simulation on Calculation Accuracy of Three Methods for Live Line Measuring the Parameters of Transmission Lines with Mutual Inductance

Live line measurement methods can reduce the loss of power outages and eliminate interference. There are three live line measurement methods including integral method, differential method and algebraic method. A simulation model of?two coupled parallel transmission lines spanning on the same towers is built in PSCAD and the calculation errors of these three methods are compared with different sampling frequencies by using of Matlab. The effect of harmonic on calculation is also involved. The simulation results indicate that harmonic has the least effect on the algebraic method which provides stable result and small error.

Live Line Measuring the Parameters of 220 kV Transmission Lines with Mutual Inductance in Hainan Power Grid

A live line measurement method for the zero sequence parameters of transmission lines with mutual inductance is introduced. The mathematical models of the measurement method are given. Global Positioning System (GPS) is used as the synchronous signal for the measurement carried out at different substations simultaneously. The measurement system and digital simulation results are given. Finally, the live line measurement results of two 220 kV transmission lines with mutual inductance in Hainangrid are given. Results from both simulation and on-site measurement show that the live line measurement method is feasible, and its measurement accuracy can satisfactorily meet the requirements of engineering measurement.

Integrated On-line Instrumentation System of Magnetic Properties Measurement

A portable microcomputer-controlled inspection system has been developed for detection of magnetic properties of soft magnetic materials. It incorporates custom designed software for control of the magnetic field during operation such as demagnetization, field sweeping, and for data logging and analysis. Results are recorded using a 12-bit analog to digital converter and are then stored on disk. The magnetic hysteresis loop and Barkhausen noise data can be converted into important magnetic parameters: coecivity, remanence, and hysteresis loss, Barkhausen amplitude, and Barkhausen noise energy. This system incorporated with the magnetostriction, and magnetoacoustic emission, is then related with the nondestructive detection of material degradation.

Monitoring and Measuring Event Decision-Making Process Using Key Performance Indicators： Evidence From Italian Cruise Terminals

This paper investigates the control systems and coordination mechanisms applied in the relationships between cruise line companies and terminal concessionaires in the cruise events management when the ships are stopping on the quay. Using a case study methodology and focusing on the Italian context, this exploratory study, through a qualitative approach, interviewed two main cruise terminal concessionaires and indirectly observed events planned by cruise companies in sea ports selected for outlining the role of control systems, coordination, and knowledge sharing between the players in cruise events decision-making processes. The first results show that the cruise event management processes on ship berthing and on terminal are separated. The cruise companies don＇t involve terminal concessionaires in the event organization considering them only service suppliers Also, the concessionaires conceive the events planned in the cruise infrastructures as a business unit to optimize the space use, without any forms of coordination or control with cruise companies. Knowledge sharing, coordination, and control among the two players could support the planning, and management of ＂new cruise events＂ in which the visitors may be led from the infrastructure to the ships stopped on the quay. This study offers a set of key performance indicators to support the management, control, and coordination of each inter-organizational relationship identified. Managerial implications and suggestions for improving cruise events management have been provided.

On-line Temperature Rise Measurement of Submersible Motors

A new approach to the on-line temperature rise measurement of submersible pump's motors is presented. A new method of power supply and signed transmission for the measurement device in the pump well is also put forward here. The design and some experimental results are given.

A METHOD OF ON-LINE MEASUREMENT FOR THE FREQUENCY RESPONSE AND IMPULSE RESPONSE FUNCTIONS OF MULTIVARIATE SYSTEM

In this paper,a method of multipoint pseudorandom combined excita-tion with the orthogonal reciprocal repeated sequences(ORRS)is presented on thebackground of the on-line identification of multivariate system.The capacity of therestraint to the identification error caused by the non-random D.C.drift of the mul-ti-input excitation with the ORRS in the multivariate system is also discussed.Thevalidity of the method described in this paper is proved by the modelling tests of themulti-plate rotor system.

Tracking Galloping Profile of Transmission Lines Using Wireless Inertial Measurement Units

Galloping of power transmission lines might bring about huge damage such as massive power outage and collapse of the transmission towers. To realize forecast of the galloping and provide data for study on the galloping mechanism, this paper proposes an online monitoring system for tracking galloping profile of power transmission lines based on wireless inertial measurement units (WIMUs). The system is composed of three modules: wireless inertial measurement nodes, monitoring base station, and remote monitoring station. After detailing the hardware system, the corresponding software which positions and displays galloping profile of the transmission line in real-time is outlined. The feasibility of the proposed on-line monitoring system is demonstrated through a series of experiments at the State Grid Key Laboratory of Power Overhead Transmission Line Galloping (Zhengzhou, China) by taking into account different vibration patterns.

DEVELOPMENT AND APPLICATIONS OF AN ON-LINE THERMAL NEUTRON PROMPT-GAMMA ELEMENT ANALYSIS SYSTEM

This paper introduces the principles, instrumentation, implementation, and industrial applications of an on- line thermal neutron prompt- gamma element analysis system (using a 252Cf neutron source, Am- Be neutron source, or neutron generator). The energy resolution of the system at the H prompt- gamma full- energy photopeak (2.22325 MeV) is 3.6 keV. The concentration measurement error of A12O3, Fe2O3, CaO and SiO2 is ±0.3%,±0.1%.±0.4% and ±0.4%, respectively.The system has been tested on- site at both the Shandong and the Zhengzhou Aluminum Works. Our preliminary on- site measurements confirm that the stability, reliability, measurement range, and accuracy of the system can meet the requirements of the aluminum production process. Facilitation of this measurement at aluminum plants is expected to reduce plant costs by over 3 million dollars annually through reduced energy consumption, more rapid qualification of pulps being mixed during the production process, and in reduced labor costs.

A fast and precise three-dimensional measurement system based on multiple parallel line lasers

This paper conducts a trade-off between efficiency and accuracy of three-dimensional(3 D)shape measurement based on the triangulation principle,and introduces a flying and precise 3 D shape measurement method based on multiple parallel line lasers.Firstly,we establish the measurement model of the multiple parallel line lasers system,and introduce the concept that multiple base planes can help to deduce the unified formula of the measurement system and are used in simplifying the process of the calibration.Then,the constraint of the line spatial frequency,which maximizes the measurement efficiency while ensuring accuracy,is determined according to the height distribution of the object.Secondly,the simulation analyzing the variation of the systemic resolution quantitatively under the circumstance of a set of specific parameters is performed,which provides a fundamental thesis for option of the four system parameters.Thirdly,for the application of the precision measurement in the industrial field,additional profiles are acquired to improve the lateral resolution by applying a motor to scan the 3 D surface.Finally,compared with the line laser,the experimental study shows that the present method of obtaining 41220 points per frame improves the measurement efficiency.Furthermore,the accuracy and the process of the calibration are advanced in comparison with the existing multiple-line laser and the structured light makes an accuracy better than 0.22 mm at a distance of 956.02 mm.

Frame Design and Reality of On-line Quality Control System for CNC Machining Center Based on Microcomputer

After giving a short review of the methods used for detecting and monitoring in general systems, this paper describes the way of communication between computer and Computer Numerical Control (CNC) Machining Center (MC). Based on these, the paper addresses the means of performing in cycle measurement for manufacturing quality, provides an approach of improving the state of manufacturing process by achieving the real time change of control parameters according to the level of manufacturing process, and discusses the technique of implementing in process dimensional errors compensation corresponding to the in cycle measurement. The results of the experiments show that the frame design is successful and the operation is reliable. The system is taking shape nowadays.

Inter-stage line ratio of He- and Li-like Ti emissions for the electron temperature measurement

Under coronal conditions, the steady state rate-equations are used to calculate the inter-stage line ratios between Li-like ls22p(2P3/2)→ls22s(2S1/2) and He-like ls2p(1P1)→1s2(1S0) transitions for Ti in the electronic temperature ranges from 0.1keV to 20 keV. The results show that the temperature sensitivities are higher at the electronic temperature less than 5000 eV and the temperature sensitivities will decrease with the increase of electronic temperature.

Influences of 500 kV Transmission Lines on Wetland Ecosystem and Its Protective Countermeasures--A Case Study of the Lake Wetland Natural Reserve along the Yangtze River in Anqing City

The impact of 500 kV transmission lines of Anqing power plant across the lake wetland reserve along the Yangtze River on the safety of the ecosystem was taken as the researched object.The power frequency electric field intensity(PFEFI),power frequency magnetic field intensity(PFMFI),radio interference,construction noise,vegetation destruction and the influence on water quality were investigated and monitored,and the influences of PFEFI,PFMFI,radio interference and construction noise on wild animals,especially the habitats and migration of birds were mainly researched.The direct and indirect influences on the surrounding environment as well as plants and animals in sensitive areas were analyzed and predicted.The results firstly showed there existed a 182 400m^3 stereo-space(PFEFI>4kV/m)which made flying birds unsafe under the lowest height 11 mof the lines,which fills the gap in the research of this field.Finally,some operational protection countermeasures were put forward at the current technical level to achieve the win-win goal of economic development and natural protection.