On-Line Monitoring of Cutting Tool Fracture & Wear

A technique of detecting cutting tool fracture and ultimate wear by si- multaneously monitoring both the spindle motor current and cutting process related acoustic emission(AE)in the cutting process is reported.The technique can detect breakage of drills having diameter over 0.8mm,turning cutter crack of area over 0.2mm,and the ultimate wear.The principle,system construction,experimental method and result of the technique are discussed.The ratio of success in detection approaches 96% or higher.

On-line Monitoring for Phosphorus Removal Process and Bacterial Community in Sequencing Batch Reactor

For efficient energy consumption and control of effluent quality, the cycle duration for a sequencing batch reactor (SBR) needs to be adjusted by real-time control according to the characteristics and loading of waste-water. In this study, an on-line information system for phosphorus removal processes was established. Based on the analysis for four systems with different ecological community structures and two operation modes, anaerobic-aerobic process and anaerobic-anaerobic process, the characteristic patterns of oxidation-reduction potential (ORP) and pH were related to phosphorous dynamics in the anaerobic, anoxic and aerobic phases, for determination of the end of phosphorous removal. In the operation mode of anaerobic-aerobic process, the pH profile in the anaerobic phase was used to estimate the relative amount of phosphorous accumulating organisms (PAOs) and glycogen accumulat-ing organisms (GAOs), which is beneficial to early detection of ecology community shifts. The on-line sensor val-ues of pH and ORP may be used as the parameters to adjust the duration for phosphorous removal and community shifts to cope with influent variations and maintain appropriate operation conditions.

On-line monitoring of dissolved gas-in-oil with FTIR spectra

To overcome the disadvantages of conventional DGA (dissolved gas-in-oil)analysis using gas chromatography and other electrochemical sensors, initial researches werecompleted to realize on-line monitoring of dissolved gas-in-oil of power transformers using FTIR(Fourier Transform InfraRed) spectroscopy. Gas cell method is used to determine the characteristicabsorption peaks of each diagnostic gas; simple and novel devices and procedures were designed inorder to get measurable samples and spectra of mixed diagnostic gases with known concentration aretaken using long optical path gas cell. The range of wavelength is estimated to be 3.0-13.9 mum fromexperimental spectra data. Hence the corresponding sampling frequency range should be in 536-4288Hz and usable optical materials are suggested. It is concluded that a resolution of 10 cm^(-1) maywell satisfy the monitoring of all diagnostic gases and water content except hydrogen, and thelowest detection limit may be as low as 2Xl0^(-8) to acetylene with a 2.4-meter-long optical length.

Analysis and Application of the Synthetic Relative Measuring Method in On-Line Monitoring for Capacitive Equipment in Power Systems

On-line measurement for dielectric loss angle can effectively monitor the insulation condition of capacitive equipment in power systems. Synthetic relative measuring methods not only markedly overcome the shortcomings of traditional absolute measuring methods but also greatly improve the accuracy of dielectric loss angle measurement. However, synthetic relative measuring methods based on two or three pieces of capacitive equipment do not have the characteristic of generality. In this paper, a principle of synthetic relative measuring method is presented. The example of application for synthetic relative methods based on three and four pieces of capacitive equipment running in the same phase is taken to present the failure judgment matrices for N pieces of equipment. According to these matrices, the fault condition of N pieces of capacitive equipment can be watched, which is more general. Then some problems needing to be concerned along with two diagnostic methods used in diagnostic system are introduced. Finally, two programmable flow charts for the two methods are given and corresponding examples demonstrate their feasibility in practice.

On-Line Monitoring of Grinding Status Based on Rough Set Theory

This paper focuses on the new approach of on line monitoring of grinding burn and wheel wear based on the rough set theory. This method adopts the grinding chip flow thermal signal, and acquires identification rules by establishing sensitive characteristic parameters and constructing the knowledge system through continuum attribute discretization, attribute reduction and knowledge acquisition, and then monitors grinding burn and wheel wear in accordance with the acquired rules. The experiment results show that the new method is effective.

Design of On-Line Monitoring System for UHVDC Earth Electrode

At present the detecting of ultra high voltage direct current (UHVDC) earth electrode frequently uses manual inspection. This method can't get the real-time operational data of the earth electrodes, and meanwhile, the labor cost is very high. In order to satisfy the security needs of UHVDC, this paper designs an on-line monitoring system for UHVDC earth electrode. By 3G wireless communication-technologies, the system can monitor remotely many kinds of data such as the value of the grounding current, water level of the observation well, soil temperature and humidity near the earth electrode, the micro-climate around the earth electrode site, video data, etc. Through analyzing the datum, the system has broad prospect on fault detection and life evaluation of the UHVDC earth electrode.

Design of Na-K Alloy Differential Pressure Sensor with On-line Monitoring Function

Because the melting point of the alkalis is very high and the metal activity is strong, the common pressure sensor can＇t be used to measure pressure of liquid metal. In this paper, a differential transformer differential pressure sensor for measuring liquid alkalis pressure is designed, the working principle and specific design plan of the sensor are introduced, the standard current signal （ 4 -20 mA） or digital communication RS485 can be output according to the needs, and the functions of remote monitoring and data optimization can be realized through the LAN interface.

Research on Distribution of Electromagnetic Environment around Substations and Optimization Layout of On-line Monitoring

The characteristics and distribution law of electromagnetic environment around substations with different levels of voltage were studied,and the main influencing factors were discussed. Meanwhile,a scheme for locating monitoring points suitable for an on-line monitoring system of electromagnetic environment was proposed.

Optical fiber FBG linear sensing systems for the on-line monitoring of airborne high temperature air duct leakage

Electrical sensing systems, such as those involving eutectic salt, are mostly used in connection to leakage from existing airborne high-temperature air-conducting pipelines. Such complex structured systems are susceptible to external interferences and, thus, cannot meet the increasingly strict monitoring needs of a complex air-conducting pipeline system of an aircraft. In view of this point, this paper studies an alternative sensor system based on a dense array fiber grating. To obtain a compact and light-weight airborne signal processing system, a field programmable gate array is used as the main control core that controls the output of the light source. The functions of pulse modulation, analog-to-digital conversion,data buffering and transmission are integrated into a single system, while the linear sensing monitoring is obtained by detecting the time-division and wavelength-division wavelength drift signals of the fiber Bragg grating array. Our experiments show that the spatial resolution of the linear sensing system approaches 5 cm, the temperature measurement accuracy reaches 2 ℃, the temperature measurement range is between 0–250 ℃, and the response time is within 4 s. Compared with the existing electrical monitoring systems, various monitoring indicators have been greatly improved and have broad application prospects.

On-line monitoring of insulation quality of high voltage electric power equipment

Discusses on-line monitoring of electric parameters, such as dielectric loss, divulging current, equivalent capacitance and running voltage, and presents an on-line monitoring system of insulation quality, based on monitoring divulging current and dielectric loss of high voltage equipment, and its advantages, such as helping people to discover the hidden problems in a timely manner, to reduce power cut and overhaul and to improve security of power supply.

An On-line Monitoring System for Partial Dischargefrom High Voltage Transformer

An on-line monitoring system for partial discharge from high voltage transformer is presented with structure of hardware and principle of software discussed and a new effective method combining DFT with DWT is proposed to get rid of both sinusoidal continuous noise and other external discharges.

Research Progress of On-line Monitoring Technology for Electromagnetic Environment of Power Transmission and Transformation Projects

Based on the collection of relevant literature and cases,the research and application status of on-line monitoring technology for electromagnetic environment of power transmission and transformation projects at home and abroad were introduced.Moreover,the problems existing in the on-line monitoring of electromagnetic environment were expounded,and the development prospect was forecasted.

Insulation State On-line Monitoring and Running Management of Large Generator

This study presented an insulation state monitoring method for large generator based on radio frequency (RF) technique. As an on-line condition monitor and the precondition of condition-based maintenance (CBM), the RF monitor used the high frequency current mutual inductor to detect the partial discharge signal from neutral wire of stator windings. According to the magnitude of indicative value of RF monitor, a five phase model was also proposed to manage the generator’s running better. The practices show that the proposed method is effective.

On-line Monitoring of Epoxy Resin Exposed to Acid Solution

In this study, a new on-line health monitoring technology for the determination of the penetration of environment solution into epoxy resin was pursued. A corrosion sensor including plastic optical fiber and pH indicator was fabricated. The color-change layer of this sensor appeared after immersion in sulfuric acid solution, which could be examined by using optical fiber and spectrophotometer. The results showed that the penetration of sulfuric acid was detected by adding bromophenol blue （BPB） in the corrosion sensor. This system could be applied to on-line health monitoring of chemical equipment structures.

Mechanics Analysis of Overhead Transmission Lines Based On-line Monitoring

At present, the on-line monitoring is widely applied to the power line monitoring. In this paper, a new mechanical calculation model is established according to the on-line monitoring. And this model is based on the parameters that tension sensors and angle sensors on suspended points detect, and combines with the parameters of the wire itself, and also considers the deflection angel of wires due to wind. In this model, mechanics parameters of wires are turned into the new coordinate plane after deflection angel of wires due to wind, or windage yaw plane. A statics tension balance equation is built in the vertical direction of the new windage yaw plane. According to the theoretical analysis and algorithm, we verify the accuracy of this newly developed mechanical calculation model.

Design of Power Supply for On-line Monitoring System of Transmission Lines

This paper uses CT to gain the energy directly from the high-voltage transmission line, to address the problem of power supply for monitoring system in high voltage side of transmission line. The draw-out power coil can induce voltage from the transmission line, using single-chip microcomputer to analog and output PMW wave to control the charging module, provides a stable 3.4 V DC voltage to the load, and solve the problem of easy saturating of core. The power supply based on this kind of draw-out power coil has undergone the overall testing, and it is verified-showing that it can properly work in a non-saturated status within the current range of 50 - 1000 A, and provide a stable output. The equipment also design protection circuit to improve the reliability to avid the impacts of the impulse current or short-circuit current. It effectively solves the problem of power supply for On-line Monitoring System of Transmission.

Use of a TG-Bridge/Mass Spectrometry Method for On-line Monitoring the Emissions of Pine Needles Combustion

森林火灾排放物主要包含气体、挥发性有机化合物(VOCs)、和半挥发性有机化合物(SVOCs),这些物质会严重威胁消防队员和居民的健康。森林火灾烟气是一种包含固体颗粒、液体和气体化合物的复杂混合物。在火前锋附近(靠近消防队员)或者离火前锋很远(但靠近居民)的地方,当苯、甲苯、烯烃等有机化合物的浓度超过各健康安全组织规定的极限值,就可能对健康产生影响。本文给出了一种使用室内热重桥 质谱联用对炉内松针燃烧实验进行火前锋排放物在线监测的新方法。该燃烧实验被认为含氧量较低,这是真实森林火灾中通常的情形。使用这种方法测量得到的苯和甲苯的最大浓度分别是1050和2050ppm。CO2的最大浓度超过10.000ppm。