Manufacture is facing more furiously competition in the new century. It tends to be globalized. Rapid response and technology innovation have become the key factor to the success of manufacture enterprise. At present,...Manufacture is facing more furiously competition in the new century. It tends to be globalized. Rapid response and technology innovation have become the key factor to the success of manufacture enterprise. At present, internet-based manufacturing develops rapidly. With the development of engineering material and machining techniques, better cutting properties of metal cutting tools are required. The world is paying more attention to the study of indexable carbide inserts with three-dimensional complex grooves which can affect cutting properties directly and chip-controlling. So the variety and specification of indexable insert develop quickly and the application of insert with three-dimensional complex chip-former becomes wider and wider. Because milling is an interrupted cutting, the process of milling is complicated and the failure of the milling inserts is severe. It is important to choose suitable milling inserts groove for particular machining conditions before actual machining, it will extend tool life and raise productivity. Optimization and choice of inserts with complex groove via internet may serve for manufacture enterprises all over the world. The milling inserts with three-dimensional complex grooves are optimized and chosen via Internet in this paper. The face-milling process is studied, with the mathematics models of cutting force for different shape of cutting edges established, the cutting forces predicted and stress-fields of different insert grooves analyzed by FEM, according to the predictable results and the most suitable insert groove for particular machining conditions are optimized and chosen. The complex groove optimization and choice are based on a client/server model, with the client and server being on different machines across the internet. Communication between the client and server uses the TCP/IP. The result of optimization and choice will be sent to the users via Internet. Manufacturers all over the world can get the desired insert groove without paying for expensive experiments. Thus, the cost and lead time of products are reduced.展开更多
Based on the superfluous triangle material wrinkle model,the no wrinkle limit criterion of cylindrical cup multi deep drawing is calculated as the prediction and control of the wrinkle limit.According to fracture m...Based on the superfluous triangle material wrinkle model,the no wrinkle limit criterion of cylindrical cup multi deep drawing is calculated as the prediction and control of the wrinkle limit.According to fracture model,the no fracture limit criterion of cylindrical cup multi deep drawing is calculated as the prediction and control of the fracture limit.Combining the no wrinkle limit criterion with the no fracture limit criterion,the no wrinkle and no fracture limit criterion and diagram on cylindrecal cup multi deep drawing are given as the prediction and control of both wrinkle and fracture limits.In accordance with this can determine the limit deep drawing coefficient and minimum deep drawing coefficient,and can choose the deep drawing coefficient of multi deep drawing,blank holder force and deformation force by optimization choice method.Theory calculation and test data are highly consistent,and suitable for no flange multi deep drawing,flange multi deep drawing and rigid punch expanding展开更多
文摘Manufacture is facing more furiously competition in the new century. It tends to be globalized. Rapid response and technology innovation have become the key factor to the success of manufacture enterprise. At present, internet-based manufacturing develops rapidly. With the development of engineering material and machining techniques, better cutting properties of metal cutting tools are required. The world is paying more attention to the study of indexable carbide inserts with three-dimensional complex grooves which can affect cutting properties directly and chip-controlling. So the variety and specification of indexable insert develop quickly and the application of insert with three-dimensional complex chip-former becomes wider and wider. Because milling is an interrupted cutting, the process of milling is complicated and the failure of the milling inserts is severe. It is important to choose suitable milling inserts groove for particular machining conditions before actual machining, it will extend tool life and raise productivity. Optimization and choice of inserts with complex groove via internet may serve for manufacture enterprises all over the world. The milling inserts with three-dimensional complex grooves are optimized and chosen via Internet in this paper. The face-milling process is studied, with the mathematics models of cutting force for different shape of cutting edges established, the cutting forces predicted and stress-fields of different insert grooves analyzed by FEM, according to the predictable results and the most suitable insert groove for particular machining conditions are optimized and chosen. The complex groove optimization and choice are based on a client/server model, with the client and server being on different machines across the internet. Communication between the client and server uses the TCP/IP. The result of optimization and choice will be sent to the users via Internet. Manufacturers all over the world can get the desired insert groove without paying for expensive experiments. Thus, the cost and lead time of products are reduced.
文摘Based on the superfluous triangle material wrinkle model,the no wrinkle limit criterion of cylindrical cup multi deep drawing is calculated as the prediction and control of the wrinkle limit.According to fracture model,the no fracture limit criterion of cylindrical cup multi deep drawing is calculated as the prediction and control of the fracture limit.Combining the no wrinkle limit criterion with the no fracture limit criterion,the no wrinkle and no fracture limit criterion and diagram on cylindrecal cup multi deep drawing are given as the prediction and control of both wrinkle and fracture limits.In accordance with this can determine the limit deep drawing coefficient and minimum deep drawing coefficient,and can choose the deep drawing coefficient of multi deep drawing,blank holder force and deformation force by optimization choice method.Theory calculation and test data are highly consistent,and suitable for no flange multi deep drawing,flange multi deep drawing and rigid punch expanding
