This paper is concerned with the investigation, experiment and design analyses on the application of active magnetic bearings for a 150M 3 turbo oxygen gas expander having 1.16 kg weight and 30 mm diameter rotor, whi...This paper is concerned with the investigation, experiment and design analyses on the application of active magnetic bearings for a 150M 3 turbo oxygen gas expander having 1.16 kg weight and 30 mm diameter rotor, which was supported by two aerostatic bearings formerly. Now, the machine can work steady at a rotation speed of 92,000 r/min, and can be run up to a maximum rotation speed of 104,000 r/min.展开更多
In the municipal solid waste incineration process,it is difficult to effectively control the gas oxygen content by setting the air flow according to artificial experience.To address this problem,this paper proposes an...In the municipal solid waste incineration process,it is difficult to effectively control the gas oxygen content by setting the air flow according to artificial experience.To address this problem,this paper proposes an optimization control method of gas oxygen content based on model predictive control.First,a stochastic configuration network is utilized to establish a prediction model of gas oxygen content.Second,an improved differential evolution algorithm that is based on parameter adaptive and t-distribution strategy is employed to address the set value of air flow.Finally,model predictive control is combined with the event triggering strategy to reduce the amount of computation and the controller's frequent actions.The experimental results show that the optimization control method proposed in this paper obtains a smaller degree of fluctuation in the air flow set value,which can ensure the tracking control performance of the gas oxygen content while reducing the amount of calculation.展开更多
The current modified electro-Fenton system was designed to develop a more convenient and efficient undivided system for practical wastewater treatment. The system adopted a cathode portion that employed magnetic stirr...The current modified electro-Fenton system was designed to develop a more convenient and efficient undivided system for practical wastewater treatment. The system adopted a cathode portion that employed magnetic stirring instead of common oxygen gas diffusion or gas sparging to supply oxygen gas for the electrolyte solution. Key factors influencing the cathode fabrication and activit) were investigated. The degradation of acid fuchsine with a self-made graphite-polytetrafluorethylene cathode was studied using spectrophotometer. It was found that the cathode generated hydrogen peroxide with high current efficiency and the hydrogen peroxide yield of the cathode did not decay after 10 times reuse. With the Pt anode at a ferrous ion concentration of 0.5 mmol/L, a pH of 3, and using magnetic stirring, dye decolorization could be rapidly accomplished but the destruction of benzene rings and intermediates was fairly difficult. With a Fe anode, dye degradation was more complete.展开更多
Fluorite Ce0.8Sm0.2O2-δ(SDC) nanopowder with a crystallite size of 15 nm was synthesized by a co-precipitation method. An SDC porous layer was coated onto a BaCo0.7Fe0.2Nb0.1O3-δ(BCFN) mixed conductor to improve...Fluorite Ce0.8Sm0.2O2-δ(SDC) nanopowder with a crystallite size of 15 nm was synthesized by a co-precipitation method. An SDC porous layer was coated onto a BaCo0.7Fe0.2Nb0.1O3-δ(BCFN) mixed conductor to improve its oxygen transport behavior. The results show that the SDC-coated BCFN membrane exhibits a remarkably higher oxygen permeation flux(JO2) than the uncoated BCFN in the partial oxidation of coke oven gas(COG). The maximum JO2 value of the SDC-coated BCFN is 18.28 mL ·min^-1·cm^-2 under a COG/air flux of 177 mL ·min^-1/353 mL ·min^-1 at 875℃ when the thickness of the BCFN membrane is 1 mm; this JO2 value is 23% higher than that of the uncoated BCFN membrane. This enhancement is likely because of the higher oxygen ionic conductivity of SDC, which supplies oxygen vacancies and accelerates oxygen exchange on the membrane/coating layer/gas three-phase boundary.展开更多
Bubble defect is one of the main defects of an automobile sheet.To solve this defect,the technology for nitrogen-argon mixed gas blowing on the tundish stopper is developed,the theoretical research on nitrogen absorpt...Bubble defect is one of the main defects of an automobile sheet.To solve this defect,the technology for nitrogen-argon mixed gas blowing on the tundish stopper is developed,the theoretical research on nitrogen absorption in the molten steel is performed,the nitrogen-argon mixed gas blowing equipment is developed and experimented in the plant.The expected effect is achieved in the industrial test,and the slab inclusion density and quality degradation ratio of the automobile sheet are significantly reduced.展开更多
Top gas recycling oxygen blast furnace(TGR-OBF)process is a promising ironmaking process.The biggest challenge of the TGR-OBF in operation is the dramatic decrease of top gas volume(per ton hot metal),which once l...Top gas recycling oxygen blast furnace(TGR-OBF)process is a promising ironmaking process.The biggest challenge of the TGR-OBF in operation is the dramatic decrease of top gas volume(per ton hot metal),which once led to hanging-up and shutdowns in practice of the Toulachermet.In order to avoid this weakness,the strategy of medium oxygen blast furnace was presented.The maneuverable zone of the TGR-OBF was determined by the top gas volume,which should not be far from the data of the traditional blast furnace.The deviation of ±12.5% was used,and then the maneuverable blast oxygen content is from 0.30 to 0.47 according to the calculation.The flame temperature and the top gas volume have no much difference compared to those of the traditional blast furnace.The minimum carbon consumption of 357 kg per ton hot metal in the maneuverable zone occurs at the oxygen content of 0.30(fuel saving of 14%).In the unsteady evolution,the N2 accumulation could approach nearly zero after the recycling reached 6 times.Thus far,some TGR-OBF industrial trials have been carried out in different countries,but the method of medium oxygen enriched TGR-OBF has not been implemented,because the accumulation of N2 was worried about.The presented strategy of medium oxygen enriched TGR-OBF is applicable and the strategy with good operational performance is strongly suggested as a forerunner of the full oxygen blast furnace.展开更多
lronmaking using an oxygen blast furnace is an attractive approach for reducing energy consumption in the iron and steel industry. This paper presents a numerical study of gas-solid flow in an oxygen blast fur- nace b...lronmaking using an oxygen blast furnace is an attractive approach for reducing energy consumption in the iron and steel industry. This paper presents a numerical study of gas-solid flow in an oxygen blast fur- nace by coupling the discrete element method with computational fluid dynamics. The model reliability was verified by previous experimental results. The influences of particle diameter, shaft tuyere size, and specific ratio (X) of shaft-injected gas (51G) flowrate to total gas flowrate on the SIC penetration behavior and pressure field in the furnace were investigated. The results showed that gas penetration capacity in the furnace gradually decreased as the particle diameter decreased from 100 to 40 mm. Decreasing particle diameter and increasing shaft tuyere size both slightly increased the SIG concentration near the furnace wall but decreased it at the furnace center. The value of X has a significant impact on the SIG distribution. According to the pressure fields obtained under different conditions, the key factor affecting SIG penetration depth is the pressure difference between the upper and lower levels of the shaft tuyere. If the pressure difference is small, the SIG can easily penetrate to the furnace center.展开更多
A novel thin layer cell equipped with thin layer gas electrode(TLGE)was studied as electrochemical gas sensor for the measurement of dissolved oxygen in water or aqueous solutions. The working electrode(TLGE)is a hydr...A novel thin layer cell equipped with thin layer gas electrode(TLGE)was studied as electrochemical gas sensor for the measurement of dissolved oxygen in water or aqueous solutions. The working electrode(TLGE)is a hydrophohic gas diffusing electrode placed between the cell electrolyte and the solution to be tested.The hydrophobic pores in TLGE serve as a gas chamber. After the sampling period,in which the partial pressure of dissolved oxygen in test solution becomes in equilibrium with that in the gas chamber,the TLGE is polarized with square wave or linear potential signal.Then the Faradaic charge (Q) consumed in depletion of the oxygen contained in pores of TLGE is measured.The main merits of this system are good linearity between the partial pressure of dissolved oxygen in test solution and Q,low zero-reading,negligible liquid-gas difference,con- venient calibration and very low temperature coefficient(ca.0.5%/℃).This technique can also be applied to the measurement of oxygen partial pressure in gas phases.展开更多
In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired ...In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired boilers.Utilizing a fusion of hybrid modeling and automation technologies,we develop soft measurement models for key combustion parameters,such as the net calorific value of coal,flue gas oxygen content,and fly ash carbon content,within theDistributedControl System(DCS).Validated with performance test data,thesemodels exhibit controlled root mean square error(RMSE)and maximum absolute error(MAXE)values,both within the range of 0.203.Integrated into their respective automatic control systems,thesemodels optimize two-phase flow heat transfer,finetune combustion conditions,and mitigate incomplete combustion.Furthermore,this paper conducts an in-depth exploration of the generationmechanismof nitrogen oxides(NOx)and low oxygen emission reduction technology in coal-fired boilers,demonstrating a substantial reduction in furnace exit NOx generation by 30%to 40%and the power supply coal consumption decreased by 1.62 g/(kW h).The research outcomes highlight the model’s rapid responsiveness,enabling prompt reflection of transient variations in various economic indicator parameters.This provides a more effective means for real-time monitoring of crucial variables in coal-fired boilers and facilitates timely combustion adjustments,underscoring notable achievements in boiler combustion.The research not only provides valuable and practical insights into the intricacies of two-phase flow heat transfer and heat exchange but also establishes a pioneering methodology for tackling industry challenges.展开更多
文摘This paper is concerned with the investigation, experiment and design analyses on the application of active magnetic bearings for a 150M 3 turbo oxygen gas expander having 1.16 kg weight and 30 mm diameter rotor, which was supported by two aerostatic bearings formerly. Now, the machine can work steady at a rotation speed of 92,000 r/min, and can be run up to a maximum rotation speed of 104,000 r/min.
基金supported by the National Natural Science Foundation of China(62373017,62073006)and the Beijing Natural Science Foundation of China(4212032)。
文摘In the municipal solid waste incineration process,it is difficult to effectively control the gas oxygen content by setting the air flow according to artificial experience.To address this problem,this paper proposes an optimization control method of gas oxygen content based on model predictive control.First,a stochastic configuration network is utilized to establish a prediction model of gas oxygen content.Second,an improved differential evolution algorithm that is based on parameter adaptive and t-distribution strategy is employed to address the set value of air flow.Finally,model predictive control is combined with the event triggering strategy to reduce the amount of computation and the controller's frequent actions.The experimental results show that the optimization control method proposed in this paper obtains a smaller degree of fluctuation in the air flow set value,which can ensure the tracking control performance of the gas oxygen content while reducing the amount of calculation.
文摘The current modified electro-Fenton system was designed to develop a more convenient and efficient undivided system for practical wastewater treatment. The system adopted a cathode portion that employed magnetic stirring instead of common oxygen gas diffusion or gas sparging to supply oxygen gas for the electrolyte solution. Key factors influencing the cathode fabrication and activit) were investigated. The degradation of acid fuchsine with a self-made graphite-polytetrafluorethylene cathode was studied using spectrophotometer. It was found that the cathode generated hydrogen peroxide with high current efficiency and the hydrogen peroxide yield of the cathode did not decay after 10 times reuse. With the Pt anode at a ferrous ion concentration of 0.5 mmol/L, a pH of 3, and using magnetic stirring, dye decolorization could be rapidly accomplished but the destruction of benzene rings and intermediates was fairly difficult. With a Fe anode, dye degradation was more complete.
基金financially supported by the National Natural Science Foundation of China (Nos. 51472156, 51072112, and 51311130110)the Innovation Foundation of Shanghai University (No. sdcx2012033)the Training Funding Project for Young College Teachers of Shanghai
文摘Fluorite Ce0.8Sm0.2O2-δ(SDC) nanopowder with a crystallite size of 15 nm was synthesized by a co-precipitation method. An SDC porous layer was coated onto a BaCo0.7Fe0.2Nb0.1O3-δ(BCFN) mixed conductor to improve its oxygen transport behavior. The results show that the SDC-coated BCFN membrane exhibits a remarkably higher oxygen permeation flux(JO2) than the uncoated BCFN in the partial oxidation of coke oven gas(COG). The maximum JO2 value of the SDC-coated BCFN is 18.28 mL ·min^-1·cm^-2 under a COG/air flux of 177 mL ·min^-1/353 mL ·min^-1 at 875℃ when the thickness of the BCFN membrane is 1 mm; this JO2 value is 23% higher than that of the uncoated BCFN membrane. This enhancement is likely because of the higher oxygen ionic conductivity of SDC, which supplies oxygen vacancies and accelerates oxygen exchange on the membrane/coating layer/gas three-phase boundary.
文摘Bubble defect is one of the main defects of an automobile sheet.To solve this defect,the technology for nitrogen-argon mixed gas blowing on the tundish stopper is developed,the theoretical research on nitrogen absorption in the molten steel is performed,the nitrogen-argon mixed gas blowing equipment is developed and experimented in the plant.The expected effect is achieved in the industrial test,and the slab inclusion density and quality degradation ratio of the automobile sheet are significantly reduced.
基金supported by the National Key Technologies R&D Program of China(Grant No.2011BAE04B02)Key Technologies R&D Program of Beijing(Grant No.Z161100000716002)
文摘Top gas recycling oxygen blast furnace(TGR-OBF)process is a promising ironmaking process.The biggest challenge of the TGR-OBF in operation is the dramatic decrease of top gas volume(per ton hot metal),which once led to hanging-up and shutdowns in practice of the Toulachermet.In order to avoid this weakness,the strategy of medium oxygen blast furnace was presented.The maneuverable zone of the TGR-OBF was determined by the top gas volume,which should not be far from the data of the traditional blast furnace.The deviation of ±12.5% was used,and then the maneuverable blast oxygen content is from 0.30 to 0.47 according to the calculation.The flame temperature and the top gas volume have no much difference compared to those of the traditional blast furnace.The minimum carbon consumption of 357 kg per ton hot metal in the maneuverable zone occurs at the oxygen content of 0.30(fuel saving of 14%).In the unsteady evolution,the N2 accumulation could approach nearly zero after the recycling reached 6 times.Thus far,some TGR-OBF industrial trials have been carried out in different countries,but the method of medium oxygen enriched TGR-OBF has not been implemented,because the accumulation of N2 was worried about.The presented strategy of medium oxygen enriched TGR-OBF is applicable and the strategy with good operational performance is strongly suggested as a forerunner of the full oxygen blast furnace.
基金We gratefully acknowledge the support of the National Basic Research Program of China (973 Program) (No. 2012CB720401 ) and the Key Project of National Natural Science Foundation of China (No. 51134008).
文摘lronmaking using an oxygen blast furnace is an attractive approach for reducing energy consumption in the iron and steel industry. This paper presents a numerical study of gas-solid flow in an oxygen blast fur- nace by coupling the discrete element method with computational fluid dynamics. The model reliability was verified by previous experimental results. The influences of particle diameter, shaft tuyere size, and specific ratio (X) of shaft-injected gas (51G) flowrate to total gas flowrate on the SIC penetration behavior and pressure field in the furnace were investigated. The results showed that gas penetration capacity in the furnace gradually decreased as the particle diameter decreased from 100 to 40 mm. Decreasing particle diameter and increasing shaft tuyere size both slightly increased the SIG concentration near the furnace wall but decreased it at the furnace center. The value of X has a significant impact on the SIG distribution. According to the pressure fields obtained under different conditions, the key factor affecting SIG penetration depth is the pressure difference between the upper and lower levels of the shaft tuyere. If the pressure difference is small, the SIG can easily penetrate to the furnace center.
文摘A novel thin layer cell equipped with thin layer gas electrode(TLGE)was studied as electrochemical gas sensor for the measurement of dissolved oxygen in water or aqueous solutions. The working electrode(TLGE)is a hydrophohic gas diffusing electrode placed between the cell electrolyte and the solution to be tested.The hydrophobic pores in TLGE serve as a gas chamber. After the sampling period,in which the partial pressure of dissolved oxygen in test solution becomes in equilibrium with that in the gas chamber,the TLGE is polarized with square wave or linear potential signal.Then the Faradaic charge (Q) consumed in depletion of the oxygen contained in pores of TLGE is measured.The main merits of this system are good linearity between the partial pressure of dissolved oxygen in test solution and Q,low zero-reading,negligible liquid-gas difference,con- venient calibration and very low temperature coefficient(ca.0.5%/℃).This technique can also be applied to the measurement of oxygen partial pressure in gas phases.
文摘In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired boilers.Utilizing a fusion of hybrid modeling and automation technologies,we develop soft measurement models for key combustion parameters,such as the net calorific value of coal,flue gas oxygen content,and fly ash carbon content,within theDistributedControl System(DCS).Validated with performance test data,thesemodels exhibit controlled root mean square error(RMSE)and maximum absolute error(MAXE)values,both within the range of 0.203.Integrated into their respective automatic control systems,thesemodels optimize two-phase flow heat transfer,finetune combustion conditions,and mitigate incomplete combustion.Furthermore,this paper conducts an in-depth exploration of the generationmechanismof nitrogen oxides(NOx)and low oxygen emission reduction technology in coal-fired boilers,demonstrating a substantial reduction in furnace exit NOx generation by 30%to 40%and the power supply coal consumption decreased by 1.62 g/(kW h).The research outcomes highlight the model’s rapid responsiveness,enabling prompt reflection of transient variations in various economic indicator parameters.This provides a more effective means for real-time monitoring of crucial variables in coal-fired boilers and facilitates timely combustion adjustments,underscoring notable achievements in boiler combustion.The research not only provides valuable and practical insights into the intricacies of two-phase flow heat transfer and heat exchange but also establishes a pioneering methodology for tackling industry challenges.