Transportation electrification is essential for decarbonizing transport. Currently, lithium-ion batteries are the primary power source for electric vehicles (EVs). However, there is still a significant journey ahead b...Transportation electrification is essential for decarbonizing transport. Currently, lithium-ion batteries are the primary power source for electric vehicles (EVs). However, there is still a significant journey ahead before EVs can establish themselves as the dominant force in the global automotive market. Concerns such as range anxiety, battery aging, and safety issues remain significant challenges.展开更多
The prognostics health management(PHM)fromthe systematic viewis critical to the healthy continuous operation of processmanufacturing systems(PMS),with different kinds of dynamic interference events.This paper proposes...The prognostics health management(PHM)fromthe systematic viewis critical to the healthy continuous operation of processmanufacturing systems(PMS),with different kinds of dynamic interference events.This paper proposes a three leveled digital twinmodel for the systematic PHMof PMSs.The unit-leveled digital twinmodel of each basic device unit of PMSs is constructed based on edge computing,which can provide real-time monitoring and analysis of the device status.The station-leveled digital twin models in the PMSs are designed to optimize and control the process parameters,which are deployed for the manufacturing execution on the fog server.The shop-leveled digital twin maintenancemodel is designed for production planning,which gives production instructions fromthe private industrial cloud server.To cope with the dynamic disturbances of a PMS,a big data-driven framework is proposed to control the three-level digital twin models,which contains indicator prediction,influence evaluation,and decisionmaking.Finally,a case study with a real chemical fiber system is introduced to illustrate the effectiveness of the digital twin model with edge-fog-cloud computing for the systematic PHM of PMSs.The result demonstrates that the three-leveled digital twin model for the systematic PHM in PMSs works well in the system’s respects.展开更多
In view of class imbalance in data-driven modeling for Prognostics and Health Management(PHM),existing classification methods may fail in generating effective fault prediction models for the on-board high-speed train ...In view of class imbalance in data-driven modeling for Prognostics and Health Management(PHM),existing classification methods may fail in generating effective fault prediction models for the on-board high-speed train control equipment.A virtual sample generation solution based on Generative Adversarial Network(GAN)is proposed to overcome this shortcoming.Aiming at augmenting the sample classes with the imbalanced data problem,the GAN-based virtual sample generation strategy is embedded into the establishment of fault prediction models.Under the PHM framework of the on-board train control system,the virtual sample generation principle and the detailed procedures are presented.With the enhanced class-balancing mechanism and the designed sample augmentation logic,the PHM scheme of the on-board train control equipment has powerful data condition adaptability and can effectively predict the fault probability and life cycle status.Practical data from a specific type of on-board train control system is employed for the validation of the presented solution.The comparative results indicate that GAN-based sample augmentation is capable of achieving a desirable sample balancing level and enhancing the performance of correspondingly derived fault prediction models for the Condition-based Maintenance(CBM)operations.展开更多
Scientific research frequently involves the use of computational tools and methods.Providing thorough documentation,open-source code,and data–the creation of reproducible computational research(RCR)–helps others und...Scientific research frequently involves the use of computational tools and methods.Providing thorough documentation,open-source code,and data–the creation of reproducible computational research(RCR)–helps others understand a researcher’s work.In this study,we investigate the state of reproducible computational research,broadly,and from within the field of prognostics and health management(PHM).In a text mining survey of more than 300 articles,we show that fewer than 1%of PHM researchers make their code and data available to others.To promote the RCR further,our work also highlights several personal benefits for those engaged in the practice.Finally,we introduce an open-source software tool,called PyPHM,to assist PHM researchers in accessing and preprocessing common industrial datasets.展开更多
Health management permits the reliability of a system and plays a increasingly important role for achieving efficient system-level maintenance.It has been used for remaining useful life(RUL) prognostics of electroni...Health management permits the reliability of a system and plays a increasingly important role for achieving efficient system-level maintenance.It has been used for remaining useful life(RUL) prognostics of electronics-rich system including avionics.Prognostics and health management(PHM) have become highly desirable to provide avionics with system level health management.This paper presents a health management and fusion prognostic model for avionics system,combining three baseline prognostic approaches that are model-based,data-driven and knowledge-based approaches,and integrates merits as well as eliminates some limitations of each single approach to achieve fusion prognostics and improved prognostic performance of RUL estimation.A fusion model built upon an optimal linear combination forecast model is then utilized to fuse single prognostic algorithm representing the three baseline approaches correspondingly,and the presented case study shows that the fusion prognostics can provide RUL estimation more accurate and more robust than either algorithm alone.展开更多
Condition monitoring is increasingly used to anticipate and detect failures of industrial machines.Failures of machines can cause high maintenance or replacement costs.If neglected,it may result in catastrophic accide...Condition monitoring is increasingly used to anticipate and detect failures of industrial machines.Failures of machines can cause high maintenance or replacement costs.If neglected,it may result in catastrophic accidents leading to production shrinkage.The potential failure would negatively affect the profitability of the company,including production shut down,cost of spare parts,cost of labor,damage of reputation,risk of injury to people and the environment.In recent years,condition-based maintenance( CBM) and prognostic and health management( PHM) are developed and formed a strong connection among science,engineering,computer,reliability,communication,management,etc.Computerized maintenance management systems( CMMS) store a lot of data regarding the fault diagnosis and life prediction of the machinery equipment.It's too necessary to uncover useful knowledge from the huge amount of data.It's vital to find the ways to obtain useful and concise information from these data.This information can be of great influence in the decision making of managers.This article is a review of intelligent approaches in machinery faults diagnosis and prediction based on PHM and CBM.展开更多
In this paper, a data-driven prognostic model capable to deal with different sources of uncertainty is proposed. The main novelty factor is the application of a mathematical framework, namely a Random Fuzzy Variable (...In this paper, a data-driven prognostic model capable to deal with different sources of uncertainty is proposed. The main novelty factor is the application of a mathematical framework, namely a Random Fuzzy Variable (RFV) approach, for the representation and propagation of the different uncertainty sources affecting </span><span style="font-family:Verdana;">Prognostic Health Management (PHM) applications: measurement, future and model uncertainty. </span><span style="font-family:Verdana;">In this way, it is possible to deal not only with measurement noise and model parameters uncertainty due to the stochastic nature of the degradation process, but also with systematic effects, such as systematic errors in the measurement process, incomplete knowledge of the degradation process, subjective belief about model parameters. Furthermore, the low analytical complexity of the employed prognostic model allows to easily propagate the measurement and parameters uncertainty into the RUL forecast, with no need of extensive Monte Carlo loops, so that low requirements in terms of computation power are needed. The model has been applied to two real application cases, showing high accuracy output, resulting in a potential</span></span><span style="font-family:Verdana;">ly</span><span style="font-family:Verdana;"> effective tool for predictive maintenance in different industrial sectors.展开更多
The scope of this paper is to provide an E2 Eperspective of health monitoring and management(HMM)and structural health mornitoring(SHM)as an integrated system element of an integrated system health monitoring and mana...The scope of this paper is to provide an E2 Eperspective of health monitoring and management(HMM)and structural health mornitoring(SHM)as an integrated system element of an integrated system health monitoring and management(ISHM)system.The paper will address two main topics:(1)The importance of a diagnostics and prognostic requirements specification to develop an innovative health monitoring and management system;(2)The certification of a health monitoring and management system aiming at a maintenance credit as an integral part of the maintenance strategies.The development of a maintenance program which is based on combinations of different types of strategies(preventive,condition-based maintenance(CBM)and corrective maintenance…)for different subsystems or components and structures of complex systems like an aircraft to achieve the most optimized solution in terms of availability,cost and safety/certification is a real challenge.The maintenance strategy must satisfy the technical-risk and cost feasibility of the maintenance program.展开更多
Recently,considerable attention has been paid to the installation of renewable energy capacity to mitigate global CO_(2) emissions.H_(2) produced using water electrolysis and renewable energy is regarded as a clean en...Recently,considerable attention has been paid to the installation of renewable energy capacity to mitigate global CO_(2) emissions.H_(2) produced using water electrolysis and renewable energy is regarded as a clean energy carrier,generating electricity without CO_(2) emissions,called‘Green H 2’.In this paper,a prognostics and health man-agement model for an alkaline water electrolyzer was proposed to predict the load voltage on the electrolyzer to obtain the state of health information.The prognostics and health management model was developed by training historical operating data via machine learning models,support vector machine and gaussian process regression,showing the root mean square error of 1.28×10^(−3) and 8.03×10^(−6).In addition,a techno-economic analysis was performed for a green H_(2) production system,composed of 1 MW of photovoltaic plant and 1 MW of alkaline water electrolyzer,to provide economic insights and feasibility of the system.A levelized cost of H_(2) of$6.89 kgH_(2)−1 was calculated and the potential to reach the levelized cost of H_(2) from steam methane reforming with carbon capture and storage was shown by considering the learning rate of the photovoltaic module and elec-trolyzer.Finally,the replacement of the alkaline water electrolyzer at around 10 years was preferred to increase the net present value from the green H_(2) production system when capital expenditure and replacement cost are low enough.展开更多
Power transformer is a core equipment of power system, which undertakes the important functions of power transmission and transformation, and its safe and stable operation has great significance to the normal operatio...Power transformer is a core equipment of power system, which undertakes the important functions of power transmission and transformation, and its safe and stable operation has great significance to the normal operation of the whole power system. Due to the complex structure of the transformer, the use of single information for condition-based maintenance (CBM) has certain limitations, with the help of advanced sensor monitoring and information fusion technology, multi-source information is applied to the prognostic and health management (PHM) of power transformer, which is an important way to realize the CBM of power transformer. This paper presents a method which combine deep belief network classifier (DBNC) and D-S evidence theory, and it is applied to the PHM of the large power transformer. The experimental results show that the proposed method has a high correct rate of fault diagnosis for the power transformer with a large number of multi-source data.展开更多
列车运行控制系统车载设备(简称:列控车载设备)是一种高度集成化的电子设备,针对其维护难点,提出将故障预测及健康管理(PHM,Prognostics and Health Management)技术引入列控车载设备维护。文章基于设备全生命周期管理理念,提出列控车...列车运行控制系统车载设备(简称:列控车载设备)是一种高度集成化的电子设备,针对其维护难点,提出将故障预测及健康管理(PHM,Prognostics and Health Management)技术引入列控车载设备维护。文章基于设备全生命周期管理理念,提出列控车载设备PHM实施方案,将设备功能需求与维修需求融合一体,使列控车载设备PHM系统的研发与列控车载设备的升级改造相协调,通过列控车载设备加装升级、数据处理与分析系统建设,在完善列控车载设备BIT和数据采集与分析功能的基础上,构建列控车载设备健康评估系统。并制定了列控车载设备PHM实施计划,稳步推进相关设备研制及系统研发与建设工作,使维修保障部门能够在列控车载设备健康评估系统支持下高效协同工作,实现故障处置闭环管理,推动列控车载设备维修转向视情维修模式。展开更多
State of health(SoH) estimation plays a key role in smart battery health prognostic and management.However,poor generalization,lack of labeled data,and unused measurements during aging are still major challenges to ac...State of health(SoH) estimation plays a key role in smart battery health prognostic and management.However,poor generalization,lack of labeled data,and unused measurements during aging are still major challenges to accurate SoH estimation.Toward this end,this paper proposes a self-supervised learning framework to boost the performance of battery SoH estimation.Different from traditional data-driven methods which rely on a considerable training dataset obtained from numerous battery cells,the proposed method achieves accurate and robust estimations using limited labeled data.A filter-based data preprocessing technique,which enables the extraction of partial capacity-voltage curves under dynamic charging profiles,is applied at first.Unsupervised learning is then used to learn the aging characteristics from the unlabeled data through an auto-encoder-decoder.The learned network parameters are transferred to the downstream SoH estimation task and are fine-tuned with very few sparsely labeled data,which boosts the performance of the estimation framework.The proposed method has been validated under different battery chemistries,formats,operating conditions,and ambient.The estimation accuracy can be guaranteed by using only three labeled data from the initial 20% life cycles,with overall errors less than 1.14% and error distribution of all testing scenarios maintaining less than 4%,and robustness increases with aging.Comparisons with other pure supervised machine learning methods demonstrate the superiority of the proposed method.This simple and data-efficient estimation framework is promising in real-world applications under a variety of scenarios.展开更多
文摘Transportation electrification is essential for decarbonizing transport. Currently, lithium-ion batteries are the primary power source for electric vehicles (EVs). However, there is still a significant journey ahead before EVs can establish themselves as the dominant force in the global automotive market. Concerns such as range anxiety, battery aging, and safety issues remain significant challenges.
基金supported by the Fundamental Research Funds for The Central Universities(Grant No.2232021A-08)National Natural Science Foundation of China(GrantNo.51905091)Shanghai Sailing Program(Grand No.19YF1401500).
文摘The prognostics health management(PHM)fromthe systematic viewis critical to the healthy continuous operation of processmanufacturing systems(PMS),with different kinds of dynamic interference events.This paper proposes a three leveled digital twinmodel for the systematic PHMof PMSs.The unit-leveled digital twinmodel of each basic device unit of PMSs is constructed based on edge computing,which can provide real-time monitoring and analysis of the device status.The station-leveled digital twin models in the PMSs are designed to optimize and control the process parameters,which are deployed for the manufacturing execution on the fog server.The shop-leveled digital twin maintenancemodel is designed for production planning,which gives production instructions fromthe private industrial cloud server.To cope with the dynamic disturbances of a PMS,a big data-driven framework is proposed to control the three-level digital twin models,which contains indicator prediction,influence evaluation,and decisionmaking.Finally,a case study with a real chemical fiber system is introduced to illustrate the effectiveness of the digital twin model with edge-fog-cloud computing for the systematic PHM of PMSs.The result demonstrates that the three-leveled digital twin model for the systematic PHM in PMSs works well in the system’s respects.
基金supported by National Natural Science Foundation of China(U2268206,T2222015)Beijing Natural Science Foundation(4232031)+1 种基金Key Fields Project of DEGP(2021ZDZX1110)Shenzhen Science and Technology Program(CJGJZD20220517141801004).
文摘In view of class imbalance in data-driven modeling for Prognostics and Health Management(PHM),existing classification methods may fail in generating effective fault prediction models for the on-board high-speed train control equipment.A virtual sample generation solution based on Generative Adversarial Network(GAN)is proposed to overcome this shortcoming.Aiming at augmenting the sample classes with the imbalanced data problem,the GAN-based virtual sample generation strategy is embedded into the establishment of fault prediction models.Under the PHM framework of the on-board train control system,the virtual sample generation principle and the detailed procedures are presented.With the enhanced class-balancing mechanism and the designed sample augmentation logic,the PHM scheme of the on-board train control equipment has powerful data condition adaptability and can effectively predict the fault probability and life cycle status.Practical data from a specific type of on-board train control system is employed for the validation of the presented solution.The comparative results indicate that GAN-based sample augmentation is capable of achieving a desirable sample balancing level and enhancing the performance of correspondingly derived fault prediction models for the Condition-based Maintenance(CBM)operations.
文摘Scientific research frequently involves the use of computational tools and methods.Providing thorough documentation,open-source code,and data–the creation of reproducible computational research(RCR)–helps others understand a researcher’s work.In this study,we investigate the state of reproducible computational research,broadly,and from within the field of prognostics and health management(PHM).In a text mining survey of more than 300 articles,we show that fewer than 1%of PHM researchers make their code and data available to others.To promote the RCR further,our work also highlights several personal benefits for those engaged in the practice.Finally,we introduce an open-source software tool,called PyPHM,to assist PHM researchers in accessing and preprocessing common industrial datasets.
文摘Health management permits the reliability of a system and plays a increasingly important role for achieving efficient system-level maintenance.It has been used for remaining useful life(RUL) prognostics of electronics-rich system including avionics.Prognostics and health management(PHM) have become highly desirable to provide avionics with system level health management.This paper presents a health management and fusion prognostic model for avionics system,combining three baseline prognostic approaches that are model-based,data-driven and knowledge-based approaches,and integrates merits as well as eliminates some limitations of each single approach to achieve fusion prognostics and improved prognostic performance of RUL estimation.A fusion model built upon an optimal linear combination forecast model is then utilized to fuse single prognostic algorithm representing the three baseline approaches correspondingly,and the presented case study shows that the fusion prognostics can provide RUL estimation more accurate and more robust than either algorithm alone.
基金Fundamental Research Funds for the Central Universities,China(No.DUT17GF214)
文摘Condition monitoring is increasingly used to anticipate and detect failures of industrial machines.Failures of machines can cause high maintenance or replacement costs.If neglected,it may result in catastrophic accidents leading to production shrinkage.The potential failure would negatively affect the profitability of the company,including production shut down,cost of spare parts,cost of labor,damage of reputation,risk of injury to people and the environment.In recent years,condition-based maintenance( CBM) and prognostic and health management( PHM) are developed and formed a strong connection among science,engineering,computer,reliability,communication,management,etc.Computerized maintenance management systems( CMMS) store a lot of data regarding the fault diagnosis and life prediction of the machinery equipment.It's too necessary to uncover useful knowledge from the huge amount of data.It's vital to find the ways to obtain useful and concise information from these data.This information can be of great influence in the decision making of managers.This article is a review of intelligent approaches in machinery faults diagnosis and prediction based on PHM and CBM.
文摘In this paper, a data-driven prognostic model capable to deal with different sources of uncertainty is proposed. The main novelty factor is the application of a mathematical framework, namely a Random Fuzzy Variable (RFV) approach, for the representation and propagation of the different uncertainty sources affecting </span><span style="font-family:Verdana;">Prognostic Health Management (PHM) applications: measurement, future and model uncertainty. </span><span style="font-family:Verdana;">In this way, it is possible to deal not only with measurement noise and model parameters uncertainty due to the stochastic nature of the degradation process, but also with systematic effects, such as systematic errors in the measurement process, incomplete knowledge of the degradation process, subjective belief about model parameters. Furthermore, the low analytical complexity of the employed prognostic model allows to easily propagate the measurement and parameters uncertainty into the RUL forecast, with no need of extensive Monte Carlo loops, so that low requirements in terms of computation power are needed. The model has been applied to two real application cases, showing high accuracy output, resulting in a potential</span></span><span style="font-family:Verdana;">ly</span><span style="font-family:Verdana;"> effective tool for predictive maintenance in different industrial sectors.
文摘The scope of this paper is to provide an E2 Eperspective of health monitoring and management(HMM)and structural health mornitoring(SHM)as an integrated system element of an integrated system health monitoring and management(ISHM)system.The paper will address two main topics:(1)The importance of a diagnostics and prognostic requirements specification to develop an innovative health monitoring and management system;(2)The certification of a health monitoring and management system aiming at a maintenance credit as an integral part of the maintenance strategies.The development of a maintenance program which is based on combinations of different types of strategies(preventive,condition-based maintenance(CBM)and corrective maintenance…)for different subsystems or components and structures of complex systems like an aircraft to achieve the most optimized solution in terms of availability,cost and safety/certification is a real challenge.The maintenance strategy must satisfy the technical-risk and cost feasibility of the maintenance program.
基金This research was supported by the Hydrogen Energy Innovation Technology Development Program of the National Research Foundation of Korea(NRF)funded by the Korean government(Ministry of Science and ICT(MSIT))(NRF-2019M3E6A1064290)supported by the National Research Foundation of Korea(NRF)grant funded by the Korea government(NRF-2019M1A2A2065614).
文摘Recently,considerable attention has been paid to the installation of renewable energy capacity to mitigate global CO_(2) emissions.H_(2) produced using water electrolysis and renewable energy is regarded as a clean energy carrier,generating electricity without CO_(2) emissions,called‘Green H 2’.In this paper,a prognostics and health man-agement model for an alkaline water electrolyzer was proposed to predict the load voltage on the electrolyzer to obtain the state of health information.The prognostics and health management model was developed by training historical operating data via machine learning models,support vector machine and gaussian process regression,showing the root mean square error of 1.28×10^(−3) and 8.03×10^(−6).In addition,a techno-economic analysis was performed for a green H_(2) production system,composed of 1 MW of photovoltaic plant and 1 MW of alkaline water electrolyzer,to provide economic insights and feasibility of the system.A levelized cost of H_(2) of$6.89 kgH_(2)−1 was calculated and the potential to reach the levelized cost of H_(2) from steam methane reforming with carbon capture and storage was shown by considering the learning rate of the photovoltaic module and elec-trolyzer.Finally,the replacement of the alkaline water electrolyzer at around 10 years was preferred to increase the net present value from the green H_(2) production system when capital expenditure and replacement cost are low enough.
文摘Power transformer is a core equipment of power system, which undertakes the important functions of power transmission and transformation, and its safe and stable operation has great significance to the normal operation of the whole power system. Due to the complex structure of the transformer, the use of single information for condition-based maintenance (CBM) has certain limitations, with the help of advanced sensor monitoring and information fusion technology, multi-source information is applied to the prognostic and health management (PHM) of power transformer, which is an important way to realize the CBM of power transformer. This paper presents a method which combine deep belief network classifier (DBNC) and D-S evidence theory, and it is applied to the PHM of the large power transformer. The experimental results show that the proposed method has a high correct rate of fault diagnosis for the power transformer with a large number of multi-source data.
文摘列车运行控制系统车载设备(简称:列控车载设备)是一种高度集成化的电子设备,针对其维护难点,提出将故障预测及健康管理(PHM,Prognostics and Health Management)技术引入列控车载设备维护。文章基于设备全生命周期管理理念,提出列控车载设备PHM实施方案,将设备功能需求与维修需求融合一体,使列控车载设备PHM系统的研发与列控车载设备的升级改造相协调,通过列控车载设备加装升级、数据处理与分析系统建设,在完善列控车载设备BIT和数据采集与分析功能的基础上,构建列控车载设备健康评估系统。并制定了列控车载设备PHM实施计划,稳步推进相关设备研制及系统研发与建设工作,使维修保障部门能够在列控车载设备健康评估系统支持下高效协同工作,实现故障处置闭环管理,推动列控车载设备维修转向视情维修模式。
基金funded by the “SMART BATTERY” project, granted by Villum Foundation in 2021 (project number 222860)。
文摘State of health(SoH) estimation plays a key role in smart battery health prognostic and management.However,poor generalization,lack of labeled data,and unused measurements during aging are still major challenges to accurate SoH estimation.Toward this end,this paper proposes a self-supervised learning framework to boost the performance of battery SoH estimation.Different from traditional data-driven methods which rely on a considerable training dataset obtained from numerous battery cells,the proposed method achieves accurate and robust estimations using limited labeled data.A filter-based data preprocessing technique,which enables the extraction of partial capacity-voltage curves under dynamic charging profiles,is applied at first.Unsupervised learning is then used to learn the aging characteristics from the unlabeled data through an auto-encoder-decoder.The learned network parameters are transferred to the downstream SoH estimation task and are fine-tuned with very few sparsely labeled data,which boosts the performance of the estimation framework.The proposed method has been validated under different battery chemistries,formats,operating conditions,and ambient.The estimation accuracy can be guaranteed by using only three labeled data from the initial 20% life cycles,with overall errors less than 1.14% and error distribution of all testing scenarios maintaining less than 4%,and robustness increases with aging.Comparisons with other pure supervised machine learning methods demonstrate the superiority of the proposed method.This simple and data-efficient estimation framework is promising in real-world applications under a variety of scenarios.