Real Time Control System for Metro Railways Using PLC & SCADA

This paper proposes to adopt SCADA and PLC technology for the improvement of the performance of real time signaling&train control systems in metro railways.The main concern of this paper is to minimize the failure in automated metro railways system operator and integrate the information coming from Operational Control Centre(OCC),traction SCADA system,traction power control,and power supply system.This work presents a simulated prototype of an automated metro train system operator that uses PLC and SCADA for the real time monitoring and control of the metro railway systems.Here,SCADA is used for the visualization of an automated process operation and then the whole opera-tion is regulated with the help of PLC.The PLC used in this process is OMRON(NX1P2-9024DT1)and OMRON’s Sysmac studio programming software is used for developing the ladder logic of PLC.The metro railways system has deployed infrastructure based on SCADA from the power supply system,and each station’s traction power control is connected to the OCC remotely which commands all of the stations and has the highest command priority.An alarm is triggered in the event of an emergency or system congestion.This proposed system overcomes the drawbacks of the current centralized automatic train control(CATC)system.This system provides prominent benefits like augmenting services which may enhance a network’s full load capacity and networkflexibility,which help in easy modification in the existing program at any time.

Design of PLC control system of RTG spreader in Qingdao Port Container Terminal

The control method of rubber tyre gantry （RTG） spreader in Qingdao Port Container Terminal is logic board control,which has many shortcomings such as expensive spare parts and high faults.This paper designs a new control system using programmable logic controller （PLC） centralized control to replace the original logic board control.The new system mainly contains complete ELME spreader control scheme design,hardware selection and PLC control program development.Its field application shows that the system has characteristics of high efficiency,low running cost,easy maintenance.

Design and Experimentation of Multi-Rod Grain Sampling Machine

In order to enhance grain sampling efficiency, in this work a truss type multi-rod grain sampling machine is designed and tested. The sampling machine primarily consists of truss support mechanism, main carriage mechanism, auxiliary carriage mechanism, sampling rods, and a PLC controller. The movement of the main carriage on the truss, the auxiliary carriage on the main carriage, and the vertical movement of the sampling rods on the auxiliary carriage are controlled through PLC programming. The sampling machine accurately controls the position of the sampling rods, enabling random sampling with six rods to ensure comprehensive and random sampling. Additionally, sampling experiments were conducted, and the results showed that the multi-rod grain sampling machine simultaneously samples with six rods, achieving a sampling frequency of 38 times per hour. The round trip time for the sampling rods is 33 seconds per cycle, and the sampling length direction reaches 18 m. This study provides valuable insights for the design of multi-rod grain sampling machines.

Design of intelligent distinguishing system for slot machine based on PLC

Due to the emergence of a large number of counterfeit notes and incomplete coins in the slot machine of self-service bus, to improve the automization of intelligent slot machine, based on multi-sensor testing technology, using programming log- ic controller （PLC） as the core of the whole system, the PLC hardware design and software design are accomplished for the first time to detect the counterfeit notes and coins. The system was tested by many groups of experiments. The results show that the system has reliable recognition rate, good flexibility and stability, reaching the accuracy of 97%.

Research on rapid development platform of PLC control system

In the field of industrial process control,a fast-development platform for programmable logic controller(PLC)systems is designed in order to solve two main problems of rapid development of PLC control system and programmability of controlling software.In the aspect of design,the platform is composed of hardware controlling and software monitoring and is taking industrial computer as the core.Under the Windows environment,the platform establishes the control instruction set,develops the configuration function and visual programming function of the monitoring software and it integrates PLC controller based on Visual Basic software.In order to achieve the function of data monitoring,it has realized the serial communication between computer and PLC by using RS-485 and RS-232 serial ports line communication.The platform designs the intelligent instruction scheduling strategy by studying the encoding and decoding rules of the communication instruction set.It proposes a method for rapidly developing control programs by adopting the expert control mode,which enables clients to develop and modify programs conveniently by importing instructions in a non-coded manner.After experimental testing,the platform is proved successful achieving both the rapid development of PLC control system and the rapid modification of monitoring software.

基于PLC和WINCC的多相混输控制系统

多相流现象广泛存在于石油工业中,控制系统则是多相混输过程中不可缺少的组成部分。为满足多相混输过程的需要,针对其工艺设备安全运行的重要性,研究了多相混输控制系统,提出将PLC和WINCC工业组态软件应用在多相混输领域中。

基于PLC和变频器技术在制冷压缩机电机正反转寿命试验装置的应用

制冷压缩机电机正反转寿命试验是压缩机电机出厂前所必需的环节。为解决传统压缩机电机正反转试验装置中设备易损坏,数据采集易出现误差以及功能单一,不易控制的不足,文章设计了基于PLC、触摸屏和变频器技术的制冷压缩机电机正反转寿命试验装置,详细介绍了该装置的PLC控制原理及程序流程。并将其进行了实际应用对比,测试结果表明:该试验装置具备能够长期运行,采集数据稳定良好,功能多样,操控简单等优势,并提高了此类试验装置的安全性。

Research on the Application of PLC Control Cabinet in the Construction of Oil Field Internet of Things

PLC control cabinet is mainly used in the construction of oil field Internet of things. PLC is short for “programmer logic controller” in English, and we call it the programmable logic controller. The programmable controller mainly defers to, it which the mature effective black-white control concept and the design concept complete in at present is one kind of new technology, the core electronic device gradual is already invested each domain, became one to have the characteristic series new product that was one can carry on the digital operation and the digital operation computer effectively. So this study control PLC control cabinet in oil , eld application value of construction of the Internet of things, we hope that the content can provide effective reference for the related areas.

PLC在单组分酸性硅酮玻璃胶生产中的应用

介绍了西门子S7-224xp PLC控制系统在单组分酸性硅酮玻璃胶生产中的应用,着重描述了工艺分析、控制系统、控制功能及管理功能。该系统很好地解决了投料量化、水分率控制、釜内温度控制、反应程度控制等。实践证明,该技术是解决现有问题的关键,而且使生产过程中的产品质量得以保证,大大地提高了生产效率。

医院大型电梯电力系统的可编程逻辑控制器控制方法优化

医院大型电梯电力系统在实际运行的过程中具有很高的非线性和时变性,使大型电梯电力系统可编程逻辑控制器(PLC)控制效果不佳,当前方法采用线性学习法,无法适应运行环境的不确定性,造成电力系统控制的不稳定性。提出一种基于BP神经网络PID控制算法的医院大型电梯电力系统的PLC控制优化方法,将PID算法作为PLC的软件设计部分,通过比例、积分与微分这三种控制作用的合理调配,形成相互关系。鉴于PID控制算法调节时间长、超调量大等弊端,采用BP神经网络对其进行优化。利用BP神经网络的自学习和加权系数的调整,使BP神经网络输出最优大型电梯电力系统控制规律下的PID控制算法的参数,实现医院大型电梯电力系统的稳定控制。实验结果表明,所提方法具有很高的控制稳定性和鲁邦性,综合性能较强。

汽车发动机热试实时监控系统设计

为实现汽车发动机热试验的自动化实时监控管理,设计了汽车发动机热试监控系统。热试台架PLC实现对单台热试系统的监控,人机界面实现交互式的热试参数显示和设定,车间主控制PLC集中监控8个热试系统。二维码手持识别器获取待测试发动机的ID(identify)和型号。采用欧姆龙的开发软件CX-Programmer开发PLC的控制程序,CX-Designer开发触摸屏的界面程序。发动机脉冲编码调制(pulse code modnlation,PCM)与PLC通信采用CAN与RS232双向转换模块实现。测试证明,系统运行稳定、响应实时。系统实时显示汽车发动机的温度、压力、转速、流量、报警信息等热试参数,实时响应操作输入,满足了企业对汽车发动机热试测试的需求。

Measurement and control system for servo pressure pulse testing equipment

Servo pressure pulse testing equipment uses servo-hydraulic technology to build the model of hydraulic system. By improving measurement and control system, the equipment accomplishes signal acquisition, data processing and process con- trol. LabVIEW and programmable logic controller （PLC） are used to carry out the hardware configuration and software de- velopment. The system can communicate between LabVIEW and PLC by virtual instrumentation software architecture （VI- SA） and run automatically in accordance with setting commands. Therefore, accuracy and performance of the equipment are improved.

Control System of Neutral Beam Injection on HT-7

Neutral Beam Injection control system (NBICS) is constructed to measure the plasma current, Magnet current, vacuum pressure, cryopump temperature, control water cooling, filament voltage, and power supply, etc. The NBICS, consisting mainly of a Programmable Logic Controller (PLC) subsystem, data acquisition and processing subsystem and cryopump and vacuum pressure monitoring subsystem, has successfully been used on a NBI device. In this article, the design of NBICS on HT-7 is discussed and each subsystem is described in particular. In addition, some experimental results are reported which are very important data for further research related to the HT-7 tokamak.

Grouting Control for Deep-Water Jacket Skirt Pile

Deep-water jacket skirt pile grouting is a critical step in ocean platform construction. Because of the complexity of the skirt pile structure and grouting pipeline, the calculation of grouting pressure and the control of output pressure are involved. Beginning with the jacket skirt pile grouting construction scheme, grouting pressure is estimated on the basis of engineering fluid mechanics theory and variable frequency control technique. Programmable logic controller is the center of grouting pressure control system, which accomplishes the flow control of cement buffer tank, water buffer tank, additive buffer tank, cement metering tank, water metering tank, additive metering tank, mixer and agitator. Based on PROFIBUS-DP network, the output pressure of the slurry pump is controlled by the inverter. This method has been applied successfully in JZ20-2 Nor. high spot jacket platform construction.

The Designed Operation of the Machine Control System on HL-2A Tokamak

The Ethernet and field-bus communications are used in the machine control system （MCS） of HL-2A. The control net, with a programmable logic controller （PLC） as its logic control master, an engineering control management station as its net server, and a timing control PC connected to a number of terminals, flexibly and freely transfers information among the nodes on it with the Ethernet transmission techniques. The PLC masters the field bus, which carries small pieces of information between PLC and the field sites reliably and quickly. The control net is connected into the data net, where Internet access and sharing of more experimental data are enabled. The communication in the MCS guarantees the digitalization, automation and centralization. Also provided are a satisfactory degree of safety, reliability, stability, expandability and flexibility for maintenance.

The design of automatic loading-and-unloading material manipulator for telescopic punch

To reduce the amount of labor in the sheet metal stamping industry, improve the processing efficiency and safety factor and realize the automatic production of stamping, this paper designs a new type of overall plan about automatic loading and unloading material manipulator for telescopic punch which can realize the telescopic movements with two degrees. The mechanical structure of the manipulator includes a lifting device and a telescopic device. Using PLC control program, the control system can automatically achieve continuous beat actions of drawing and stacking for the processing raw materials. According to the mechanical structure, the paper analyzes the working principle and control strategy of each component in the loading-and-unloading material manipulator systems.

冷弯型钢机组轧辊位置自动调整控制系统的研究与改进

一次成型冷弯型钢机组常采用异步电机的开环控制模式调整轧辊位置来实现轧制参数的调整,该系统存在效率低、参数整定难以及维护成本高等问题。采用拉绳式测距传感器构成轧辊位置闭环控制虽可行,但实际工况存在水、油和高频噪声等恶劣因素影响,致使拉绳式测距传感器极易发生故障,由此可能导致“挤辊”等恶性安全事故。为此,综合考虑现场环境,经硬件设计实验筛选,设计了一种改进的轧辊位置自动调整控制系统。该系统采用磁栅尺作为测距传感器,并与安装在同一测量点电机传动轴上的增量式旋转编码器构成位置信息冗余,引入标准不确定度作为性能评估指标,完成测距传感器的性能评估与故障诊断,采用西门子S7-200 SMART型可编程逻辑控制器(PLC)作为从站控制器,通过采集模块采集磁栅尺及编码器的位置数据,采用接近开关作为零点标定。经现场调试运行结果表明,改进后的系统稳定性好,易操作,轧辊位置调整精度可达±1 mm,用时少,满足了轧辊位置自动调整的要求,提高了企业生产效率。

A Control System of Material Handlingin FMS

The design of a control system for the material transport as used in gear-box flexible manufacturing system is presented in this paper. The scope of investigation covers material transport control, automatic vehicle, material exchange station, multi-storeyed warehouse system, NC and CNC machines and host computer etc. The paper describes the transport control system and its design, and briefly describes the communication among devices and warehouse access principles.

Design and Development of Mechatronic Application in Agricultural Irrigation Device

In order to help the small-scale farmer, an automatic irrigation control system was proposed. This system will provide an irrigation system that will ease the burden of the citizen to take care of the plant. This system will run automatically by referring to the time set by the user. As the name itself is a water control system, this system will only start irrigating when the time set triggered the water control level for the plant to grow healthily. It will automatically stop when the timer is off (1 hour). The brain of the system is the PLC (Programmable Logic Controller). This is the place where all the activities are done. The irrigation will be provided by a pump that is also connected to the microcontroller. The pump will be activated until the timer has reached its time set. This system will continue running until the user presses the OFF button.

火电厂石子煤处理系统的自动化解决方案

磨煤机是电厂制粉系统的关键设备,每天磨煤机运行所产生的石子煤需要及时排出并妥善处理。以前磨煤机排出的石子煤需要人工处理,劳动强度大,工作环境差。本文主要介绍了火电厂石子煤系统中自动化解决方案的一种应用案例。包含触摸屏组态画面的介绍及主要监控功能介绍;PLC硬件组成和程序结构介绍;相应设备功能的介绍。