以胎面胶料复合挤出过程为研究对象,采用Phan-Thien and Tanner(PTT)本构模型和Navier滑移模型对胎面胶/下胎面胶(TWS/FB)的共挤出过程做了三维数值模拟,分析了流道长度对胶料共挤出质量的影响。结果表明:当两熔体的入口体积流率一致时...以胎面胶料复合挤出过程为研究对象,采用Phan-Thien and Tanner(PTT)本构模型和Navier滑移模型对胎面胶/下胎面胶(TWS/FB)的共挤出过程做了三维数值模拟,分析了流道长度对胶料共挤出质量的影响。结果表明:当两熔体的入口体积流率一致时,黏度差异是导致两种熔体的熔体界面向高黏度熔体偏转的主要原因之一。适当增加流道的长度,可以减小胶料出口处的速度场、剪切速率场的集中程度并使之趋于均匀,能够有效降低挤出胀大和模外熔体偏转流动现象。展开更多
Small dispersoid particles inhibit recrystallization which is critical in controlling the grain structure of many high strength low alloy steels. A general kinetic model has been developed to predict precipitation of ...Small dispersoid particles inhibit recrystallization which is critical in controlling the grain structure of many high strength low alloy steels. A general kinetic model has been developed to predict precipitation of V（C, N） in vanadium microalloyed steels with a series of carbon and nitrogen contents. The solubility product and driving force of carbonitrides precipitated in austenite as well as the interracial energy and other parameters can be evaluated to predict Nucleation rates-Temperature （NrT） and Precipitation-Time-Temperature （PTT） diagram. By using stress relaxation tests and fitting with Avrami equation, it is possible to draw PTT diagrams. The predictions of the model coincide with results of experimental investigation on V（C, N） precipitation in austenite. The nose temperature is around 850 ℃ obtained by experiment which is different from the prediction of the model and the difference is 30 ℃, and nitrogen has more effect on the shape of ＂C＂ curve of PTT diagram than carbon that makes ＂C＂ curve move leftward significantly.展开更多
In this study,the machining mechanism of abrasive flow machining(AFM)microstructures was analyzed in depth according to the transmission morphology and rheological behaviors of the abrasive media.The transmission morp...In this study,the machining mechanism of abrasive flow machining(AFM)microstructures was analyzed in depth according to the transmission morphology and rheological behaviors of the abrasive media.The transmission morphology demonstrated the excellent combination of the polymer melt with abrasive grains at the interface,indicating that the polymer melt,combined with the uniform distribution of the polymer chains,could exert a harmonious axial force on the abrasive grains.Based on the rheological behavior analysis of the abrasive media,for example,the stress relaxation and moduli of storage and loss,a machining mechanism model was established incorporating the effect of microplastic deformation and continuous viscous flow,which was further verified by the grooves along the flow direction.In addition,the PhanThien-Tanner(PTT)model combined with a wall slipping model was employed to simulate the machining process for the first time here.The value of the simulated pressure(1.3 MPa)was similar to the measured pressure(1.45 MPa),as well as the simulated volumetric rate(0.0114 mL/s)to the measured volumetric rate(0.067 mL/s),which further proved the validity of the simulation results.The flow duration(21 s)derived from a velocity of 1.2 mm/s further confirmed the residual stretched state of the polymer chains,which favored the elasticity of the abrasive media on the grains.Meanwhile,the roughly uniform distribution of the shear rate at the main machining region exhibited the advantages of evenly spread storage and loss moduli,contributing to the even extension of indentation caused by the grains on the target surface,which agreed with the mechanism model and machined surface morphology.展开更多
文摘以胎面胶料复合挤出过程为研究对象,采用Phan-Thien and Tanner(PTT)本构模型和Navier滑移模型对胎面胶/下胎面胶(TWS/FB)的共挤出过程做了三维数值模拟,分析了流道长度对胶料共挤出质量的影响。结果表明:当两熔体的入口体积流率一致时,黏度差异是导致两种熔体的熔体界面向高黏度熔体偏转的主要原因之一。适当增加流道的长度,可以减小胶料出口处的速度场、剪切速率场的集中程度并使之趋于均匀,能够有效降低挤出胀大和模外熔体偏转流动现象。
文摘Small dispersoid particles inhibit recrystallization which is critical in controlling the grain structure of many high strength low alloy steels. A general kinetic model has been developed to predict precipitation of V（C, N） in vanadium microalloyed steels with a series of carbon and nitrogen contents. The solubility product and driving force of carbonitrides precipitated in austenite as well as the interracial energy and other parameters can be evaluated to predict Nucleation rates-Temperature （NrT） and Precipitation-Time-Temperature （PTT） diagram. By using stress relaxation tests and fitting with Avrami equation, it is possible to draw PTT diagrams. The predictions of the model coincide with results of experimental investigation on V（C, N） precipitation in austenite. The nose temperature is around 850 ℃ obtained by experiment which is different from the prediction of the model and the difference is 30 ℃, and nitrogen has more effect on the shape of ＂C＂ curve of PTT diagram than carbon that makes ＂C＂ curve move leftward significantly.
基金sponsored by the National Natural Science Foundation of China(Grant No.52175423)KeyArea Research and Development Program of Guangdong Province(Guangdong Science and Technology Department)(Grant No.2020B010185001)+1 种基金Huohua Project(Grant No.20-163-00-TS-009-159-01)Shanghai Municipal Human Resources and Social Security Bureau-Pujiang Program(Grant No.2019PJD021).
文摘In this study,the machining mechanism of abrasive flow machining(AFM)microstructures was analyzed in depth according to the transmission morphology and rheological behaviors of the abrasive media.The transmission morphology demonstrated the excellent combination of the polymer melt with abrasive grains at the interface,indicating that the polymer melt,combined with the uniform distribution of the polymer chains,could exert a harmonious axial force on the abrasive grains.Based on the rheological behavior analysis of the abrasive media,for example,the stress relaxation and moduli of storage and loss,a machining mechanism model was established incorporating the effect of microplastic deformation and continuous viscous flow,which was further verified by the grooves along the flow direction.In addition,the PhanThien-Tanner(PTT)model combined with a wall slipping model was employed to simulate the machining process for the first time here.The value of the simulated pressure(1.3 MPa)was similar to the measured pressure(1.45 MPa),as well as the simulated volumetric rate(0.0114 mL/s)to the measured volumetric rate(0.067 mL/s),which further proved the validity of the simulation results.The flow duration(21 s)derived from a velocity of 1.2 mm/s further confirmed the residual stretched state of the polymer chains,which favored the elasticity of the abrasive media on the grains.Meanwhile,the roughly uniform distribution of the shear rate at the main machining region exhibited the advantages of evenly spread storage and loss moduli,contributing to the even extension of indentation caused by the grains on the target surface,which agreed with the mechanism model and machined surface morphology.
